Rondo Doge SCM50 User manual

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Bakery machines and equipment
.RONDO
DOGE0
Operating manual
HEADQUARTERS
Seewer AG
Heimiswilstrasse 42
3400 Burgdorf
Switzerland
Phone [phone]
Fax [phone]
[email protected]
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COMPETENCE CENTRE; SCHIO
Doge Food Processing Machinery s.r.l.
Via Lago di Albano, 86
36015 Schio (VI)
Italy
Phone [phone]
Fax [phone]
[email protected]
Croissomat
SCM 50
Edition BC550301
Tec;:hnical specifications subject to change without notice
SUBSIDIARIES
Seewer GmbH & Co.
Hoorwaldstrasse 44
57299 Burbach
• Germany
Phone [phone]
Fax [phone]
[email protected]
Seewer Rondo S.a.r.l.
PAE "Les Pins"
67319 Wasselonne Cedex
France
Phone +33 (0)3 88
59 11 88
Fax [phone]
[email protected]
Rondo Ltd.
Unit 7, Chessington Park
Lion Park Avenue
Chessington,·Surrey KT9 1ST
Great Britain
Phone +44 (0)208
391 1377
Fax +44 (0)208
391 5878
[email protected]
Rondo Inc.
51, Joseph Street
Moonachie, N.J. 07074
USA
Phone [phone]
Fax [phone]
[email protected]
wy;,w.rondodoge.com
+f. .
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Rondo Bakery Equipment Inc.
267 Canarctic Drive
Downsview, Ont. M3J 2N7
Canada .
Phone
[phone]
Fax [phone] ••
[email protected]
Rondo .S.r.l.
Via Lago di Albano, 86
36015 Schio (VI)
Italy
Ph.one [phone]
Fax [phone]
641
[email protected]
000 Rondo Doge
Varschavskoje Chaussee, D. 17, Str. 1
117105 Moskau ,,
Russia
Phone [phone]
Fax [phone]
[email protected]
Seewer Rondo
Asean Regional Office
No. 14-1 Mezzanine Floor
Jalan 11/116B
Kuchai Entrepreneurs Park
Off Jalan Kuchai Lama
58200 Kuala Lumpur
Malaysia
Phone [phone]
Fax [phone]
[email protected]

EC Declaration of Conformity
We Seewer AG, Heimiswilstrasse 42, CH-3400 Burgdorf
declare under our sole responsibility, that the product
Model : Croissants machine Croissomat
Type: Croissomat SCM50
to which this declaration relates correspond to the relevant basic
safety and health requirements ofthe following Directives EEC:
Directive for machines
Directive
Directive EMC
98/37/EC
73/23/EEC
89/336/EEC
For the relevantimplementation of the safety and health requirements
mentioned
in the Directives, the following standards have been respected.
EN12100-1, EN12100-2, EN294, EN954-1, EN 60204-1, EN 1672-2
Name:
First name:
Function:
Mathis
Werner
Masch. lng.
HTL

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Index
Index
1 Safety Information ....................................................................................................80100273
1.1 Explanation of Symbols .............................................................................................. 010- 1
1.2 Explanation
of Warning Signs..................................................................................... 010- 1
1.3 SafetyElements .........................................................................................................
01 0 - 1
1.3.1 Safetyguards.....................................................................................................010 - 1
1.4 Safety Instructions and Information which Must be Followed ........................................
010- 2
2 Transporting, Setting up, Connecting, Dismounting and Storing the Machine .. 80200332
2.1 Machine Delivery........................................................................................................020 - 1
2.2 Transportation ............................................................................................................020 - 1
2.3 Unpacking the Machine ..............................................................................................
020- 1
2.4 Setting Up the Machine ..............................................................................................
020 - 2
2.4.1 Tightening the Conveyorbelts..............................................................................020 - 2
2.4.2 Fitting tooi ...........................................................................................................
020- 3
2.4.3 Croissant roller ...................................................................................................020 - 3
2.4.4 Installing bypass table (Option) ............................................................................
020- 4
2.5 Requirements for Putting the Machine into Operation .................................................020 - 5
2.6 Moving Direction Test .................................................................................................
020 - 5
3 General Data about the Machine .............................................................................80300338
3.1 General Information ....................................................................................................030 - 1
3.1.1 The Machine'sApplications ................................................................................030 - 1
3.1.2 Noise Values ......................................................................................................030 - 1
3.1.3Temperatures ......................................................................................................
030 - 1
3.1.4Ambient Humidity................................................................................................
030 - 1
3.1.5 Machine Weight ..................................................................................................
030 - 2
3.2 Prerequisites .............................................................................................................
030 - 2
3.3 Full View
of the Machine.............................................................................................030 - 3
3.4 Operating Elements ...................................................................................................030 - 4
3.4.1 Mains Switch ......................................................................................................
030 - 4
3.4.2 Safetyguards......................................................................................................
030 - 4
3.4.3 Emergency-Stopkey...........................................................................................
030 - 4
3.4.4 Control Panel ......................................................................................................030 - 4
3.4.5 Longitudinal cutting .............................................................................................030 - 5
3.4.6 Guillotine .............................................................................................................030 - 5
3.4.7 Hold-down roller ..................................................................................................
030- 5
3.4.8 Croissant roller ..............:....................................................................................
030- 5
4 Starting the Machine ................................................................................................80400283
4.1 Preparing forOperational Readiness without bypass table .........................................040 - 1
4.2 Preparing forOperational Readiness with bypass table..............................................040 - 1
4.3 Starting/Stopping the Machine ...................................................................................040 - 2
Code: BC550301 Index

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Index
5 Operation ..................................................................................................................80500330
5.1 General functional description ofthe CROISSOMAT................................................... 050- 1
5.1.1 Operating elements.............................................................................................
050 - 1
5.2 Operating instructions ................................................................................................
050 - 2
5.2.1 Switching on the machine....................................................................................050 - 2
5.2.2 General notes .....................................................................................................050 - 3
5.3 Productselection and product definiton ......................................................................050 - 4
5.4 Pause times...............................................................................................................050 - 4
5.5 Operating modes .......................................................................................................
050 - 5
5.5.1 Set-up mode .......................................................................................................
050 - 5
5.5.2 Normal mode ......................................................................................................
050 - 5
5.5.3 Bypass mode......................................................................................................
050 - 5
5.6 Special functions ........................................................................................................
050 - 6
5.6.1 Maintenancefunction ..........................................................................................050 - 6
5.6.2 Operating hours counter......................................................................................050 - 6
5.6.3 Indication safetyguard open ................................................................................
050- 6
5. 7The longitudinal cutting device and the guillotine .........................................................050 - 7
5.8 Croissant roller...........................................................................................................050 - 9
5.9 Lowering the infeed table ...........................................................................................050 - 9
6 Cleaning ....................................................................................................................80600299
6.1 Cleaning ....................................................................................................................060 - 1
6.1.1 Croissant roller ...................................................................................................
060- 2
6.1.2 Care ...................................................................................................................
060 - 7
7 Maintenance..............................................................................................................80700354
7.1 General Information for Maintenance of the Machine................................................... 070- 1
7.2 Maintenance List........................................................................................................
070- 1
7.3 Replacement Parts List ..............................................................................................070 - 2
8 Trouble Shooting ......................................................................................................80800275
9 Technical Data ..........................................................................................................80900332
9.1 Technical data Croissomat ......................................................................................... 090- 1
9.2Additional information.................................................................................................
090- 2
Hint for operating manual: The numbers ofthe illustrations (Ex. - 1 ) are numbered
chapterwise.
Code: BC550301
Index

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1. Safety Information
DOGI!(i;
1 Safety Information
1.1 Explanation of Symbols
All the sections in this Operating Manual containing safety instructions which absolutely must be observed A
are marked with this symbol 6 and with a number. ~
1.2 Explanation of Warning Signs
SignindicatingProhibitedActivity
Reaching under the closed safety guard is prohibited!
Instruction andInformation Signs
Make sure to disconnect the mains plug before opening!
DangerWarningSign
Danger Warning
High-voltageWarningSign
Warning against electrical shock.
Disconnect mains plug before opening.
1.3 Safety Elements
1.3.1 Safety guards
Code:
Edition:
Operation
The safety guards fulfill a dual purpose:
I. They protect the operator from inadvertent contact with the cutting tool and the dangerous zone. &
2. By lifting up the safety guard the machine stops immediately. Raising the safety guard even just slightly 1
will stop the machine from continuing to operate. By closing the safety guard the machine mustn't start
by oneself.
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Operating manual

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1. Safety Information
DOOE41!
1.4 Safety Instructions and Information which Must be Followed
Code:
Edition:
The machine from Rondo-Doge is intended for use in the foodstuffs industry for the production of unfilled
croissants by means
of cutting, stamping and rolling-up of dough pieces in thicknesses of up to 7 mm. /\..
Any otheruse of these units is not in accordance with the purpose for which they are built. Therefore, the~
manufacturerwill not be liable for any accidents or damage resulting from unauthorized use; the risk in
any such instance will be borne solely by the user.
Authorized use also means that the user must follow all instructions prescribed by the manufacturer in
respect
of operation, maintenance and service.
Any work on the electrical components
of the machine, in particularthe correct professional mounting of
the mains plug, may onlybe carried out by qualifield personnel who are familiar with the relevant safety
instructions.
Defective cables and mains plugs mustbe immediately replaced by qualifiedpersonnel.
Protective covers over the electrical controls and the mechanical moving parts may only be removed by
professionally qualified personnel and must be remounted before the machine is put back into operation.
Any unauthorized changes made to the machine, and in particular, to the safety devices on the machine
will automatically exclude any liability on the part
of the manufacturer for accidents or damage
sustained as a result
of such changes.
The machine may only be connected to the mains using the mains plug! No permanent electrical
installation may be made using, for example, terminal screws. The mains plug serves
as a mains
isolation device.
The machine may only be connected to the mains once it has been fully assembled.
Before beginning any repair, service or cleaning work on the machine, the electricity supply
to the
machine must be disconnected (pull out mains plug).
Safety devices on the machine may not be adjusted, by-passed or expanded.
Operation
of the machine when any of the safety devices is out of order is prohibited.
Defective safetydevices must be immediately replacedwith new original parts from Rondo-Doge.
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Operating manual

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1. Safety Information
Code:
Edition:
When transporting the machine, the croissant roller must be dismounted.
Fitting and take-off
of croissant roller has to be done by 2 person. Special attention has to be paid to the A
correct engagement of the croissant roller to the basic machine. ~
Reaching under the closed safety guard is prohibited!
Do not reach with the fingers into the safety guard!
Do not deposit any loose objects such
as knives, tools or articles of clothing, etc. in the area where the
dough is processed.
Check periodically to ensure that there are no loose screws in the area where the dough is processed.
Cutting tool must be changed cautiously and correctly. Cutting tool that are not in the cutting station
must be stored in a safe place.
Any disposal
of the installation must be carried out in accordance with environmentally-accepted
practices. The operators are fully responsible for ensuring that such practices are followed.
Machine parts located in the areas in which the dough is being processed, and whose surface coating
becomesworn (e.g. chromium plating), must be replaced.
The machine mustnever be cleaned using spraywater, high-pressure cleaner, steam-cleaning machine or
any similarcleaningmethods.
This machine is not designed to be used in explosive ambient.
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-2. Transporting, Setting up, Connecting,
Dismounting and Storing the Machine
2 Transporting, Setting up, Connecting, Dismounting and
Storing the Machine
2.1 Machine Delivery
2.2 Transportation
2.3 Unpacking the Machine
Code:
Edition: 80200332
12. 2005
020-1
The machine is delivered in its original packaging.
-Report any claims for damage caused as a result
of
transportation directly to the freight handlers (see
the packaging: The delivery documentations are
contained on the outside
of the packaging)
When being transported, the machine must be fastened
onto a pallet. The croissant roller must be separate to
pack up.
The machine must not be tipped over. (For machine
weight, see Technical Data, Page 090 -
I)
The machine must be set up on a level, even floor
surface. Forfurther information regarding the ambient
conditions required for the machine, see General
Information, Page
030- 1
-Unpack tool and attachments
-Check all items received against the delivery slip
for completeness
Operating manual

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2.4 Setting Up the Machine
Code:
Edition:
80200332
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1
·2. Tra·nsporting, Setting up, Connecting,
Dismounting and Storing the Machine
~ Two people are required to set up the machine,
According to the machine type, the infeed table must
be put in a higher positon before setting up.
2.4.1 Tightening the Conveyor belts
The belts are installed and adjusted properly by the
manufacturer. Tension the belts just as much
as they
will nothave slip.
For tightening proceed as follows:
-Retighten the left and right tension nut (1) evenly
andparallel
-Remeasure Distance "X" on both sides using a
millimetermeasuring instrument
The distance "X" must be exactly equal on both
sides
-Switch on the machine (See Switching on the
Machine, Page
050- 2)
If the belt runs off towards one side, proceed as
follows:
-Loosen the tension nut on the opposite side
or
-Retighten tension nut on the side where it runs off
-Monitor the belt and, if necessary, correct it until
it runs exactly in the middle
of the table
If necessary, repeat this procedure several times.
Routinely monitor the beltduring the initial hours that
the machine is operational and,
if necessary, correct it
again.
Tighten and adjust the conveyorbelts with
patience!
Prior to carrying out each further correction, allow
the machine to run for at least 30 seconds.
Before putting the machine into operation, the
conveyor belts must be lightly rubbed with flour in
order to prevent the dough from sticking to the belt.
Attention!
A gap can develop between the synthetic
conveyorbeltand the idle roller
if the beltis worn
on the edge or is damaged.
If this is the case, the
beltmustbereplaced.
Reason: Risk
of injuries to fingers in the area of
the idle roller.
020-2
Operating manual

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Code:
Edition:
6
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5
A
B
7
-2. Transporting, Setting up, Connecting,
Dismounting and Storing the Machine
In order to adjust the delivery belt proceed as
follows before carrying outthe actual belt
tensioning:
-Press the red key (2)
-Set the main switch to position "0" (Off)
-Open the safety
guard (3)
- Tum the turning table (4) by hand by 90°
-Release the belt tension by Allen key (C) and box
spanner (D)
-Mark the belt with a pencil (5),
dimension A has to
be 800 mm (even)
-Tense the belt by hand by means of the Allen key (C),
dimension B = 801 mm +/- 0,5 mm (right and left)
-Secure the set screw by the box spanner (D)
2.4.2 Fitting tool
The safety guard must be removed before fitting the
tooL
The stamping tool (6) is inserted from the
machine input side in
the direction of belt travel up to
the stop in the pressing
bar and tightened with the
star-handle (7).
The corresponding longitudinal
cutting shaft is inserted into the longitudinal cutting
device.
The longitudinal cutter is lowered onto the
belt using the handle.
Attention!
Risk
of injuryon the sharp cuttingtool!
2.4.3 Croissant roller
020-3
The croissant roller can easily be fitted to the machine
by two people. After attaching the croissant roller, the
plug of the connection cable must be fixed to the
machine.
Operating manual