Rondo Doge SCM50 User manual
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Bakery machines and equipment
.RONDO
DOGE0
Operating manual
HEADQUARTERS
Seewer
AG
Heimiswilstrasse 42
3400 Burgdorf
Switzerland
Phone
+41
(0)34 420
81
11
Fax
+41
(0)34 420
81
99
:.'
>
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.-;;.:
COMPETENCE
CENTRE;
SCHIO
Doge Food Processing
Machinery
s.r.l.
Via Lago
di
Albano, 86
36015 Schio (VI)
Italy
Phone +39 0445 575 429
Fax +39 0445 575 317
Croissomat
SCM
50
Edition BC550301
Tec;:hnical
specifications
subject
to change without notice
SUBSIDIARIES
Seewer
GmbH & Co.
Hoorwaldstrasse 44
57299 Burbach
• Germany
Phone +49 (0)2736 203-0
Fax +49 (0)2736 203130
Seewer
Rondo S.a.r.l.
PAE "Les Pins"
67319 Wasselonne Cedex
France
Phone +33 (0)3 88
59
11
88
Fax +33 (0)3
88
59
11
77
Rondo Ltd.
Unit
7,
Chessington Park
Lion Park Avenue
Chessington,·Surrey KT9 1ST
Great Britain
Phone +44 (0)208
391
1377
Fax +44 (0)208
391
5878
Rondo Inc.
51, Joseph Street
Moonachie, N.J. 07074
USA
Phone
+1
201
229 97.00
Fax
+1
201
229 00 18
wy;,w.rondodoge.com
+f.
.
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Rondo Bakery Equipment Inc.
267 Canarctic Drive
Downsview, Ont. M3J 2N7
Canada .
Phone
+1
416 650 0220
Fax
+1
416 650 9540 ••
Rondo .S.r.l.
Via Lago di Albano, 86
36015 Schio (VI)
Italy
Ph.one
+39 0445 576 635
Fax +39 0445 576
641
000
Rondo Doge
Varschavskoje Chaussee,
D.
17,
Str.
1
117105 Moskau
,,
Russia
Phone 007 (495) 786 39
06
Fax 007 (495) 788
98
20
Seewer
Rondo
Asean Regional Office
No.
14-1
Mezzanine Floor
Jalan 11/116B
Kuchai Entrepreneurs Park
Off Jalan Kuchai Lama
58200 Kuala Lumpur
Malaysia
Phone +60 3 7984 55 20
Fax +60 3 7984 55
95
EC
Declaration
of
Conformity
We Seewer AG, Heimiswilstrasse 42, CH-3400 Burgdorf
declare under our sole responsibility, that the product
Model : Croissants machine Croissomat
Type: Croissomat SCM50
to which this declaration relates correspond to the relevant basic
safety and health requirements ofthe following Directives EEC:
Directive for machines
Directive
Directive EMC
98/37/EC
73/23/EEC
89/336/EEC
For the relevantimplementation
of
the safety and health requirements
mentioned
in
the Directives, the following standards have been respected.
EN12100-1, EN12100-2, EN294, EN954-1, EN 60204-1,
EN
1672-2
Name:
First name:
Function:
Mathis
Werner
Masch. lng.
HTL
~RONDO
aoo&~
Index
Index
1 Safety Information ....................................................................................................80100273
1.1
Explanation
of
Symbols ..............................................................................................
010-
1
1.2 Explanation
of
Warning Signs.....................................................................................
010-
1
1.3 SafetyElements .........................................................................................................
01
0 - 1
1.3.1 Safetyguards.....................................................................................................010 - 1
1.4 Safety Instructions and Information which Must be Followed ........................................
010-
2
2 Transporting, Setting up, Connecting, Dismounting and Storing the Machine
..
80200332
2.1
Machine Delivery........................................................................................................020 - 1
2.2 Transportation ............................................................................................................020 - 1
2.3 Unpacking the Machine ..............................................................................................
020-
1
2.4 Setting Up the Machine ..............................................................................................
020 - 2
2.4.1 Tightening the Conveyorbelts..............................................................................020 - 2
2.4.2 Fitting tooi ...........................................................................................................
020-
3
2.4.3 Croissant roller ...................................................................................................020 - 3
2.4.4 Installing bypass table (Option) ............................................................................
020-
4
2.5 Requirements for Putting the Machine into Operation .................................................020 - 5
2.6 Moving Direction Test .................................................................................................
020 - 5
3 General Data about the Machine .............................................................................80300338
3.1
General Information ....................................................................................................030 - 1
3.1.1 The Machine'sApplications ................................................................................030 - 1
3.1.2 Noise Values ......................................................................................................030 - 1
3.1.3Temperatures ......................................................................................................
030 - 1
3.1.4Ambient Humidity................................................................................................
030 - 1
3.1.5 Machine Weight ..................................................................................................
030 - 2
3.2 Prerequisites .............................................................................................................
030 - 2
3.3 Full View
of
the Machine.............................................................................................030 - 3
3.4 Operating Elements ...................................................................................................030 - 4
3.4.1 Mains Switch ......................................................................................................
030 - 4
3.4.2 Safetyguards......................................................................................................
030 - 4
3.4.3 Emergency-Stopkey...........................................................................................
030 - 4
3.4.4 Control Panel ......................................................................................................030 - 4
3.4.5 Longitudinal cutting .............................................................................................030 - 5
3.4.6 Guillotine .............................................................................................................030 - 5
3.4.7 Hold-down roller ..................................................................................................
030-
5
3.4.8 Croissant roller ..............:....................................................................................
030-
5
4 Starting the Machine ................................................................................................80400283
4.1
Preparing forOperational Readiness without bypass table .........................................040 - 1
4.2 Preparing forOperational Readiness with bypass table..............................................040 - 1
4.3 Starting/Stopping the Machine ...................................................................................040 - 2
Code: BC550301 Index
HONDO
DOGS$.
Index
5 Operation ..................................................................................................................80500330
5.1
General functional description
ofthe
CROISSOMAT...................................................
050-
1
5.1.1 Operating elements.............................................................................................
050 - 1
5.2 Operating instructions ................................................................................................
050 - 2
5.2.1 Switching on the machine....................................................................................050 - 2
5.2.2 General notes .....................................................................................................050 - 3
5.3 Productselection and product definiton ......................................................................050 - 4
5.4 Pause times...............................................................................................................050 - 4
5.5 Operating modes .......................................................................................................
050 - 5
5.5.1 Set-up mode .......................................................................................................
050 - 5
5.5.2 Normal mode ......................................................................................................
050 - 5
5.5.3 Bypass mode......................................................................................................
050 - 5
5.6 Special functions ........................................................................................................
050 - 6
5.6.1
Maintenancefunction ..........................................................................................050 - 6
5.6.2 Operating hours counter......................................................................................050 - 6
5.6.3 Indication safetyguard open ................................................................................
050-
6
5.
7The longitudinal cutting device and the guillotine .........................................................050 - 7
5.8 Croissant roller...........................................................................................................050 - 9
5.9 Lowering the infeed table ...........................................................................................050 - 9
6 Cleaning ....................................................................................................................80600299
6.1
Cleaning ....................................................................................................................060 - 1
6.1.1 Croissant roller ...................................................................................................
060-
2
6.1.2 Care ...................................................................................................................
060 - 7
7 Maintenance..............................................................................................................80700354
7.1
General Information for Maintenance
of
the Machine...................................................
070-
1
7.2 Maintenance List........................................................................................................
070-
1
7.3 Replacement Parts List ..............................................................................................070 - 2
8 Trouble
Shooting
......................................................................................................80800275
9 Technical Data ..........................................................................................................80900332
9.1
Technical data Croissomat .........................................................................................
090-
1
9.2Additional information.................................................................................................
090-
2
Hint
for
operating
manual:
The
numbers
ofthe
illustrations (Ex. - 1 )
are
numbered
chapterwise.
Code: BC550301
Index
RONDO
1.
Safety Information
DOGI!(i;
1 Safety Information
1.1
Explanation
of
Symbols
All the sections in this Operating Manual containing safety instructions which absolutely must be observed A
are marked with this symbol 6 and with a number.
~
1.2 Explanation of Warning Signs
SignindicatingProhibitedActivity
Reaching under the closed safety guard is prohibited!
Instruction andInformation Signs
Make sure to disconnect the mains plug before opening!
DangerWarningSign
Danger Warning
High-voltageWarningSign
Warning against electrical shock.
Disconnect mains plug before opening.
1.3 Safety Elements
1.3.1 Safety guards
Code:
Edition:
Operation
The safety guards fulfill a dual purpose:
I. They protect the operator from inadvertent contact with the cutting tool and the dangerous zone. &
2. By lifting up the safety guard the machine stops immediately. Raising the safety guard even just slightly 1
will stop the machine from continuing to operate. By closing the safety guard the machine mustn't start
by oneself.
80100273
12.2005 010
-1
Operating manual
'RONDO
1. Safety Information
DOOE41!
1.4 Safety Instructions and Information which Must be Followed
Code:
Edition:
The machine from Rondo-Doge is intended for use in the foodstuffs industry for the production
of
unfilled
croissants by means
of
cutting, stamping and rolling-up
of
dough pieces in thicknesses
of
up to 7 mm.
/\..
Any otheruse
of
these units is not in accordance with the purpose for which they are built. Therefore,
the~
manufacturerwill not be liable for any accidents or damage resulting from unauthorized use; the risk in
any such instance will be borne solely by the user.
Authorized use also means that the user must follow all instructions prescribed by the manufacturer in
respect
of
operation, maintenance and service.
Any work on the electrical components
of
the machine, in particularthe correct professional mounting
of
the mains plug, may onlybe carried out
by
qualifield personnel who are familiar with the relevant safety
instructions.
Defective cables and mains plugs mustbe immediately replaced by qualifiedpersonnel.
Protective covers over the electrical controls and the mechanical moving parts may only be removed by
professionally qualified personnel and must be remounted before the machine is put back into operation.
Any unauthorized changes made to the machine, and in particular, to the safety devices on the machine
will automatically exclude any liability on the part
of
the manufacturer for accidents
or
damage
sustained as a result
of
such changes.
The machine may only be connected to the mains using the mains plug! No permanent electrical
installation may be made using, for example, terminal screws. The mains plug serves
as
a mains
isolation device.
The machine may only be connected to the mains once it has been fully assembled.
Before beginning any repair, service or cleaning work on the machine, the electricity supply
to
the
machine must be disconnected (pull out mains plug).
Safety devices on the machine may not be adjusted, by-passed or expanded.
Operation
of
the machine when any
of
the safety devices is out
of
order
is
prohibited.
Defective safetydevices must be immediately replacedwith new original parts from Rondo-Doge.
80100273
12.
2005
010-2
Operating manual
-RONDO
1. Safety Information
Code:
Edition:
When transporting the machine, the croissant roller must be dismounted.
Fitting and take-off
of
croissant roller has to be done by 2 person. Special attention has to be paid to the A
correct engagement
of
the croissant roller
to
the basic machine.
~
Reaching under the closed safety guard is prohibited!
Do not reach with the fingers into the safety guard!
Do not deposit any loose objects such
as
knives, tools or articles
of
clothing, etc. in the area where the
dough is processed.
Check periodically to ensure that there are no loose screws in the area where the dough is processed.
Cutting tool must be changed cautiously and correctly. Cutting tool that are not in the cutting station
must be stored in a safe place.
Any disposal
of
the installation must be carried out in accordance with environmentally-accepted
practices. The operators are fully responsible for ensuring that such practices are followed.
Machine parts located in the areas in which the dough is being processed, and whose surface coating
becomesworn (e.g. chromium plating), must be replaced.
The machine mustnever be cleaned using spraywater, high-pressure cleaner, steam-cleaning machine or
any similarcleaningmethods.
This machine is not designed to be used in explosive ambient.
80100273
12.
2005
010-3
Operating manual
.RONDO
DOGS¢;
-2.
Transporting, Setting up, Connecting,
Dismounting and Storing the Machine
2 Transporting, Setting up, Connecting, Dismounting and
Storing the Machine
2.1
Machine Delivery
2.2 Transportation
2.3 Unpacking the Machine
Code:
Edition: 80200332
12.
2005
020-1
The machine is delivered in its original packaging.
-Report any claims for damage caused as a result
of
transportation directly to the freight handlers (see
the packaging: The delivery documentations are
contained on the outside
of
the packaging)
When being transported, the machine must be fastened
onto a pallet. The croissant roller must be separate to
pack up.
The machine must not be tipped over. (For machine
weight, see Technical Data, Page 090 -
I)
The machine must be set up on a level, even floor
surface. Forfurther information regarding the ambient
conditions required for the machine, see General
Information, Page
030-
1
-Unpack tool and attachments
-Check all items received against the delivery slip
for completeness
Operating manual
·.:a.·a··.·
o
,.
..
ND.
2.4 Setting Up the Machine
Code:
Edition:
80200332
12.2005
1
·2.
Tra·nsporting, Setting up, Connecting,
Dismounting and Storing the Machine
~
Two people
are
required to set up the machine,
According to the machine type, the infeed table must
be put in a higher positon before setting up.
2.4.1 Tightening the Conveyor belts
The belts are installed and adjusted properly by the
manufacturer. Tension the belts just as much
as
they
will nothave slip.
For tightening proceed as follows:
-Retighten the left and right tension nut (1) evenly
andparallel
-Remeasure Distance "X" on both sides using a
millimetermeasuring instrument
The distance "X" must be exactly equal on both
sides
-Switch on the machine (See Switching on the
Machine, Page
050-
2)
If
the belt runs
off
towards one side, proceed as
follows:
-Loosen the tension nut on the opposite side
or
-Retighten tension nut on the side where it runs
off
-Monitor the belt and,
if
necessary, correct it until
it runs exactly in the middle
of
the table
If
necessary, repeat this procedure several times.
Routinely monitor the beltduring the initial hours that
the machine is operational and,
if
necessary, correct it
again.
Tighten and adjust the conveyorbelts with
patience!
Prior to carrying out each further correction, allow
the machine to run for at least 30 seconds.
Before putting the machine into operation, the
conveyor belts must be lightly rubbed with flour in
order to prevent the dough from sticking to the belt.
Attention!
A gap can develop between the synthetic
conveyorbeltand the idle roller
if
the beltis worn
on the edge or is damaged.
If
this is the case, the
beltmustbereplaced.
Reason: Risk
of
injuries to fingers in the area
of
the idle roller.
020-2
Operating manual
·RONDO
Code:
Edition:
6
80200332
12.2005
2
5
A
B
7
-2.
Transporting, Setting up, Connecting,
Dismounting and Storing the Machine
In order to adjust the delivery belt proceed as
follows before carrying outthe actual belt
tensioning:
-Press the red key (2)
-Set the
main
switch to position "0" (Off)
-Open the safety
guard
(3)
-
Tum
the turning table (4)
by
hand
by
90°
-Release the
belt
tension
by
Allen key (C) and box
spanner (D)
-Mark the
belt
with a pencil (5),
dimension A has to
be
800
mm
(even)
-Tense the
belt
by
hand
by
means
of
the Allen key (C),
dimension B = 801
mm
+/- 0,5
mm
(right and left)
-Secure the set
screw
by
the
box
spanner (D)
2.4.2 Fitting tool
The safety guard
must
be
removed before fitting the
tooL
The
stamping tool (6) is inserted from the
machine input side in
the
direction
of
belt travel up to
the stop in the pressing
bar
and tightened with the
star-handle (7).
The
corresponding longitudinal
cutting shaft is inserted into the longitudinal cutting
device.
The
longitudinal cutter is lowered onto the
belt using the handle.
Attention!
Risk
of
injuryon the sharp cuttingtool!
2.4.3 Croissant roller
020-3
The
croissant roller
can
easily
be
fitted to the machine
by
two people. After attaching the croissant roller, the
plug
of
the connection cable
must
be
fixed to the
machine.
Operating manual
(
"RONDO
Code:
Edition:
Doos~
80200332
12.
2005
8
9
10
·2.
Transporting, Setting up, Connecting,
Dismounting and Storing the Machine
2.4.4 Installing bypass table (Option)
020-4
The protective cover (8) must be removed before
inserting the bypass table.
-Center the catch
of
the machine table's driving
roller in the receiver in the front section
of
the
housing
-Unscrew the bolt (9)
-Guide the center
of
the machine table's driving
roller to the bolt
In order to snap the machine table into place, proceed
as
follows:
-Tug lightly on the conveyor belt until the catch
snaps into place
-Tighten the bolt by a key SW6
-Push forked support into the support guide
-Insert catch plug (1
0)
of
the forked support into
one side
of
the table
-Bend up the forked support and secure it to the
opposite side
of
the table
-Connect cable
to
the plug
Operating
manual
"RONDO
DOOI!'*
2. Transporting, Setting up, Connecting,
Dismounting and Storing the Machine
2.5 Requirements for Putting the Machine into Operation
2.6 Moving Direction Test
Code:
Edition: 80200332
12.
2005
020-5
Power supply and frequency at the mains circuit to
which the machine
is
connected must be in accordance
with specifications contained on the sign "Electrical
connected loads" (This sign
is
found on the cable
lead-through on the machine base).
Direct connection
to
the mains without a mains plug is
prohibited!
The mains plug serves as a mains isolation device.
Any work on the electrical components
of
the
machine, in particular the correct professional
mounting
of
the mains plug, may only be carried out
be qualified personnel who are familiar with the
relevant safety instructions.
(An electro circuitdiagram is delivered with every
machine.
It
is to be found next to the electrical control
in the machine base).
-Connect the machine plug to the mains
-The infeed table must be engaged in the working
position according to the model in order
to
commission the machine.
After the Croissomat has been connected
to
the mains
supply, the moving direction must be tested.
If
the
belts run in reverse, two phases must be switched in
the mains plug.
Operating manual
'RONDO
3.
General Data about the Machine
3 General Data about the Machine
3.1
General Information
Code:
Edition: 80300338
12.
2005
3.1.1 The Machine's Applications
The machine is intended for use in the foodstuffs
industry for the production
of
unfilled croissants by
means
of
cutting, stamping and rolling-up
of
dough
pieces in thicknesses
of
up to 7 mm.
This product is a technical working tool which
is
designated to be used exclusively for work.
Cutting
Making longitudinal cuts in a dough band with a
maximumthickness
of7
mm.
Stamping
Stamping a dough-band into diagonally opposing
dough triangles. The weight
of
the stamping dies is
between 8 and
12
kg. They are changedmaximum
2-3
times a day.
Rolling
Rolling up dough triangles in the croissant roller
starting from the long side.
3.1.2 Noise Values
The emission value at place
of
operation is smaller
than "70 dB(A)", accordingto EN1674.
3.1.3 Temperatures
The ambienttemperatures permissible for the machine:
+5°to+40°C
Permissibletemperatures for storage
of
the machine:
-25°
to+
55°C, for
brief
periods up
to+
70°C
3.1.4Ambient Humidity
030-1
The admissible ambienthumidity for the machine lies
in the area
of
30% -95%, relative humidity,
uncondensed.
Operating manual
~RONDO
3.2 Prerequisites
Code:
Edition: B0300338
12.
2005
3.
General Data about the Machine
3.1.5 Machine Weight
030-2
Total
weight=
approx. 420kg
(Compare with Technical Data, Page 090-1)
In order that dough can
be
sheeted
by
the machine,
the following prerequisites must be met:
-The infeed table is engaged in the working position
according to the model
-Longitudinal cutter and stamping tool are inserted
-The calibrator unit is engaged according to the
model and connected to the power supply
-Doughbandmaximally 7
mm
thickand 620 mm wide
Operating manual
RONDO
DOOI!l*'
3.3 Full
View
of
the
Machine
Code:
Edition: 80300338
12. 2005
12
I
1
2
3
4
5
6
7
8
9
10
11 11
12
030-3
3.
General Data
about
the Machine
lnfeed
table
Longitudinal
cutting
device
with
cutting
roller
Guillotine
with
stamping
tools
Safety
guard
Hold-down
rollers
Panning
belt
Transverse
belt
with
turning
mechanism
Croissant
roller
Control
panel
with
emergency
stop
key
Mains
switch
Calibrator
(Option)
Bypass
table
(Option)
Operating manual
RONDO
3.4 Operating Elements
·--------
:DJ~§J
IT]~~
10
9
_____
]
__
.
----------
·----------,
~=;~,1
3.
General Data about the Machine
3.4.1 Mains Switch
The mains switch (10) interrupts the supply
of
electrical current.
3.4.2 Safety Guards
The safety guard (4) protect the operator from danger
injury.
If
the safety guard is lifted during the machine
operation, the machinewill stop.
3.4.3 Emergency-Stop key
The emergency-stop
key
(9) serves to stop the
machine.
3.4.4 Control Panel
The control panel (9) is used to operate and program
the machine (See operating elements, Page
050-
1
).
Code: 80300338
12.
2005
030-4
Operating manual
Edition:
RONDO
13
Code:
Edition:
3 14
80300338
12.2005
5 rows
t ...ii
~f
~
..ii
_..;,>
~
~-
~
~·~
6 rows
'~--"·'--
'1---~"'t-"·;L..--
18
16
17
3.
General Data about the Machine
3.4.5 Longitudinal cutting
The handle (13) on the brace serves for opening and
closing the longitudinal cutting device (2).
Warning!
Risk
of
injurywhen closingthelongitudinal
cutting device
when
the
cuttingshaft is fitted.
3.4.6 Guillotine
The star handle (14)
bar
serves to secure the stamping
tool and must always be tight in stamping mode.
3.4.7 Hold-down rollers
The narrow hold-down roller (15) can be adjusted to
the product size and used in the raster plate (16). Care
should be taken to ensure that the hold-down roller
is
parallel to the longhold-down roller(17). The
individual rollers are to be set according to the picture
on the left.
3.4.8 Croissant roller
The three feed levers (18) on the croissant roller serve
to optimise the rolling-up behaviour
of
the croissants.
030-5
Operating manual
RONDO
4.
Starting the Machine
4 Starting the Machine
4.1
Preparing for Operational Readiness without bypass table
1
Engage the infeed table in the working position
according to the model
-Connect the croissant roller and, according
to
the
model, the calibratorusing the connecting cable.
-Lowerthe output table (1)
of
the croissant roller
into the desired working position
-Insert stamping tool and cutting roller
Close the longitudinal cutting device (2)
Attention!
Risk
of
injurywhen closingthelongitudinal
cuttingdevice
when
thecutting roller is fitted.
-Close the safety guards
-Tum the main switch on the machine to "ON"
4.2 Preparing for Operational Readiness with bypass table
Code:
Edition: 80400283
12. 2005
-Engage the infeed table in the working position
according to the model
-Connect the croissant roller and, according
to
the
model, the calibration unit using the connecting
cable.
-By-pass table fitted and checked that it is secure
(seepage 020-4)
-Fit stamping tool and cutting shaft
Close the longitudinal cutting device
Attention!
Risk
ofinjury
when
closingthelongitudinal
cutting device
when
the cuttingroller is fitted.
-Close the safety guards
-Tum the main switch on the machine
to
"ON"
040-1
Operating manual
RONDO
4.3 Starting/Stopping the Machine
4.
Starting the Machine
Starting
-Press the green key on the foil key pad
Stopping
-Press the red key on the foil key pad
-Emergency-stop key and safety guard are not
intended to be used for stopping the machine
as
they serve as safety elements.
Code: 80400283
12. 2005
040-2
Operating manual
Edition:
RONDO
5.
Operation
5 Operation
5.1
General functional description of the CROISSOMAT
5.1.1 Operating elements
1 3 4
2
Code:
Edition:
5 15
80500330
12.
2005
11
7
12 8
13
14
The CROISSOMAT croissant machine
is
computer
controlled and
is
intended for the production
of
croissants in the following working modes:
Key (4)
Key (3)
Key (5)
Normal mode
Production
of
croissants
in
various sizes using the croissant
roller.
Set up mode
In set-up mode, two rows
of
croissants can be produced each
time the machine
is
switched on,
after which the croissant roller
is stopped.
Bypass mode
Operating mode for continuous
operation. No croissants are
rolled out.
Functionkeys
1.
Start key green
2.
Off
key red
3. Set up mode
4. Normal mode
5.
Bypass mode
6.
Selection key 1 croissant roller mode
7.
Selection key 2 croissant roller mode
8. ON/OFF key for guillotine
Data display
11. Display for product size with product selector
key
12. Display for pause time with pause key
13.
"+"-key
14.
"-"-key
15. Safety guard display
050
-1
Operating manual
Table of contents
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