Ronds RH560-4G User manual

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Wireless Machinery Monitoring Station
RH560-4G
User Manual
Anhui Ronds Science & Technology Incorporated Company
2016.03

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Content
1. Preface.....................................................................................................................................3
1.1 Welcome......................................................................................................................3
1.2 Statement....................................................................................................................3
2. Product introduction...............................................................................................................3
2.1 Summarize...................................................................................................................3
2.2 General structure of system........................................................................................4
2.3 System operating procedure.......................................................................................4
2.4 Product features and outlooking................................................................................5
2.5 Technical specifications...............................................................................................5
3. Security introduction...............................................................................................................7
3.1 Summarize...................................................................................................................7
3.2 Operating regulations................................................................................................. 7
4. Installation...............................................................................................................................7
4.1 Summarize...................................................................................................................7
4.2 Out of box audit.......................................................................................................... 7
4.3 Installation announcements....................................................................................... 8
4.4 Installation...................................................................................................................8
4.4.1 RH560 Installation...........................................................................................8
4.4.2 RH505 Installation...........................................................................................9
4.4.3 RH509 Installation...........................................................................................9
4.5 Announcement for the first time using.................................................................... 10
5. Equipment operating.............................................................................................................10
5.1 Summarize.................................................................................................................10
5.2 Announcements........................................................................................................10
5.3 RH560 Switch and LED description...........................................................................10
5.4 RH505 Switch and LED description...........................................................................11
5.5 RH505 Change battery..............................................................................................11
5.6 RH509 Switch and LED description...........................................................................12
5.7 RH509 Change battery..............................................................................................12
6. Software user manual...........................................................................................................12
6.1 Summarize.................................................................................................................12
6.2 User login.................................................................................................................. 13
6.3 Software configuration............................................................................................. 13
6.4 Data diagnosis and analysis...................................................................................... 15
6.5 Software abnormal processing.................................................................................15
7. Product maintenance and fault elimination.........................................................................16
7.1 Maintenance............................................................................................................. 16
7.2 Fault analysis and elimination...................................................................................16

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1. Preface
1.1 Welcome
Welcome to use RONDS products. Before any operating, please read this manual carefully
and keep it appropriately in case of any query.
1.2 Statement
When you read this manual, please pay attention at the following marked content, and
make sure the equipment will be used properly.
【Notice 】： Means the equipment may can’t be worked normally if there is improper
operating.
【Warning】：Means the equipment might be damaged or cause slight human injury if there
is improper operating.
【Danger】：Means serious equipment accident or human injury might be occurred if there
is improper operating.
2. Product introduction
2.1 Summarize
RH560 WIRELESS CMS is positioned on industrial enterprises, which is
developed by RONDS Company for scattered measuring points and unavailable
wiring work. It integrates vibration, temperature and speed signals.
System hardware includes RH560 wireless collection station, RH505 wireless
vibration & temperature integrated sensor and RH509 wireless speed sensor. System
software is MOS3000 data analysis software, which used to monitor machine real
time condition, help users to learn machine’s fault in advance and avoid unplanned
downtime.

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2.2 General structure of system
2.3 System operating procedure
1) In MOS3000 software of the server, configure relative organization, machine,
measuring points, and data collection, alarm strategy, then send DAQ parameter.
MOS3000 support for multiple DAQ parameter sending.
2) Wireless collection station will update the DAQ parameter after receiving
from MOS3000 software.
3) RH505 and RH509 sensor will receive DAQ parameters after power on, and
then collect data accordingly; these data shall be sent to RH560 wireless collection
station through Zigbee.
4) RH560 wireless collection station receives data from every wireless sensor
and upload them to the database in the server.

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2.4 Product features and outlooking
Entirely wireless condition monitoring system, no cable laying, make the
installation procedures be never so easy.
communication type 3G/4G, realize monitoring of both constant and
variable speed rotating machines.
Low consumption design, IP66 protection degree.
EXIA intrinsic safety certified, can be sued for special industries like
petrochemical and mining field.
Internal antenna, more reliable in industrial field.
2.5 Technical specifications

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RH560 Wireless data collector
Input and output
Communication with Sensor 2.4GHz IEEE 802.15.4
Indicator LED Total 3 pieces (working, communication, abnormal status)
Maximum Number of RH505 60 unit
Electrical and Structure Parameter
Power Supply 120V AC
Dimension 203 mm ×82 mm ×260 mm (Length*Width*
Height)
Weight 3kg
Mounting Hanging or fixation through holder
Environmental Parameter
Working Temperature -40~70 °C
IP grade IP66
RH505 Wireless Vibration and Temperature Integrated Sensor
Vibration Measurement Parameter
Vibration Range ±50 g
Linearity 1%
Frequency Range (±3dB) 2~15kHz
Temperature Measurement Parameter
Temperature Range -40～125 ℃
Temperature Accuracy ±1 ℃ (-40℃～125℃)
Electrical and Structure Parameter
Power Supply Lithium - thionyl chloride battery, 3.6V, 3.3Ah
Communication Method 2.4GHz IEEE 802.15.4
Dimension 46 mm ×94 mm (Diameter * Height)
Weight 188 g
Environment Parameter
Working Temperature -40～70 ℃
IP grade IP67
RH509 Wireless Speed Sensor
Performance Parameter
Speed Measurement Range 60～3000 RPM
Speed Measurement Accuracy 60～3000 RPM ±0.5 RPM
Response Distance 17 -19 mm
Electrical and Structure Parameter
Power Supply Lithium - thionyl chloride battery, 3.6V 2.4Ah
Communication Method 2.4GHz IEEE 802.15.4
Dimension 37 mm ×94 mm (Diameter * Height)
Weight 85 g
Mounting Fixation through holder
Environment Parameter

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Working Temperature -20～70 ℃
IP grade IP67
3. Security introduction
3.1 Summarize
This equipment passed electromagnetic compatibility and vibration impulse testing, it has
sophisticated electrical safety design.
3.2 Operating regulations
The operators need to have professional training before operating, and need to follow this
manual.
People without professional training is not allowed to disassemble and repair this
equipment, RONDS is not responsible for the accidents that caused by this kind of operating.
Correctly configure parameter with products and connect power supply.
Make sure there is earth wiring for power supply and check the reliability.
Please contact with RONDS if any problems.
【Notice】：Please contact RONDS company if any questions or suggestions.
4. Installation
4.1 Summarize
This online monitoring system is consists of several accessories, in order to reach the best
working status, please read this manual carefully before installation.
4.2 Out of box audit
Make sure the package is complete before opening the box, then check the paper
documents and accessories according to the packing list. If there is anything missing, please send
feedback to supplier and ask for replenishment. Then check the products performance, if there is
any quality problem, please contact RONDS company as well.

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4.3 Installation announcements
Please follow the security regulations strictly when installation, operate everything carefully
in case of any equipment damage or human injury.
【Notice】：This equipment should be installed by RONDS application engineers or other
people with professional training.
【Danger】：Please make sure the security when using 220V power supply in case of any
human injury.
【Danger 】： When install sensors on the surface of the machine, please make sure the
machine is stopped.
4.4 Installation
4.4.1 RH560 Installation
a. Fixing method：
RH560 has two methods of fixing: Hanging and fixation though holder. Users can choose one
of them according to the actual situation.
The following is the hanging fixing sketch, it can be fixed on the wall or other planar
structure.
【Notice】：the height RH560 should be more than 1.6 meterS against the floor.
【Notice】：Choose the area which has strong signal strength of your mobile phone as the
installation position.
Fixation though holder：

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b. Antenna installation：
Install the HG‐2404U gray antenna in RF port, connection type is N.
c. System connection：
The 120V power supply is go through the PWR port from RH560 bottom, and fixed with PG
screw. The network cable or optical fiber is go through the NET port from bottom as well, and
fixed with PG screw.
【Notice】：If RH560 is installed outdoor, the lightning protection device should be installed
additionally.
【Notice】：The socket head cap screw and PG screw should be fixed well.
4.4.2 RH505 Installation
RH505 is fixed through M6 screw and magnet base on the surface of machines, the torque
of RH505 is 8N.
【Notice】：
Before install the magnet base, please clean the measuring point position, greasy
dirt or dust is not allowed.
【Notice】：RH505 should be fixed after the glue is solidified completely.
【Notice】：The cover of RH505 should be fixed well.
【Warning】：
If the installation is improper, it will cause incorrect data diagnostic conclusion.
4.4.3 RH509 Installation
RH509 shall be fixed on the machine surface through holder by two screws, the holder can be
fixed by screws on the equipment. RH509 speed sensor is a kind of eddy current sensor, it use
the 3G/4G antenna should be installed in4G port.

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hose clamp for triggering, the hose clamp is installed on the rotating shaft.
【Notice】：After installation, the distance between sensor front and hose clamp is 8‐10mm.
【Warning】：The machine should be stopped during installation.
4.5 Announcement for the first time using
When received new equipment, please try to connect with software MOS3000, make sure
the performance is good before installing on machine. Find a try area for installation, when chose
the the position for RH560, please check the wireless communication RSSI value for the farthest
RH505, it requires that each sensor’s RSSI value should not lower than 20.
5. Equipment operating
5.1 Summarize
This system belongs to professional equipment, it requires for basic skills of the operators, in
order to ensure safe, correct and efficient using of this equipment, please read this manual
carefully before operating.
5.2 Announcements
After installation and configuration, please pay attention to the following:
Check the connection of power supply and earth wiring.
Check each component parameter setting.
Check the equipment fixing.
Make sure the working environment is suitable for the equipment.
【Warning】：Please follow this manual strictly to operate this equipment, make sure all of the
steps were finished correctly.
5.3 RH560 Switch and LED description
Open RH560 battery cover, there is AC and BAT mark on the switch, when using 120V power
supply, please switch to AC, when using battery , please switch to BAT.
Open RH560 cabinet cover, there is a switch with ON and OFF mark on main board, it is
power switch.
There are three indicators on RH560, they are RUN (power indicator), COM (communication
indicator) and ERR (error indicator):
Indicat
ors
Status Description