Ronds RH560-4G User manual

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Wireless Machinery Monitoring Station
RH560-4G
User Manual
Anhui Ronds Science & Technology Incorporated Company
2016.03

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Content
1. Preface.....................................................................................................................................3
1.1 Welcome......................................................................................................................3
1.2 Statement....................................................................................................................3
2. Product introduction...............................................................................................................3
2.1 Summarize...................................................................................................................3
2.2 General structure of system........................................................................................4
2.3 System operating procedure.......................................................................................4
2.4 Product features and outlooking................................................................................5
2.5 Technical specifications...............................................................................................5
3. Security introduction...............................................................................................................7
3.1 Summarize...................................................................................................................7
3.2 Operating regulations................................................................................................. 7
4. Installation...............................................................................................................................7
4.1 Summarize...................................................................................................................7
4.2 Out of box audit.......................................................................................................... 7
4.3 Installation announcements....................................................................................... 8
4.4 Installation...................................................................................................................8
4.4.1 RH560 Installation...........................................................................................8
4.4.2 RH505 Installation...........................................................................................9
4.4.3 RH509 Installation...........................................................................................9
4.5 Announcement for the first time using.................................................................... 10
5. Equipment operating.............................................................................................................10
5.1 Summarize.................................................................................................................10
5.2 Announcements........................................................................................................10
5.3 RH560 Switch and LED description...........................................................................10
5.4 RH505 Switch and LED description...........................................................................11
5.5 RH505 Change battery..............................................................................................11
5.6 RH509 Switch and LED description...........................................................................12
5.7 RH509 Change battery..............................................................................................12
6. Software user manual...........................................................................................................12
6.1 Summarize.................................................................................................................12
6.2 User login.................................................................................................................. 13
6.3 Software configuration............................................................................................. 13
6.4 Data diagnosis and analysis...................................................................................... 15
6.5 Software abnormal processing.................................................................................15
7. Product maintenance and fault elimination.........................................................................16
7.1 Maintenance............................................................................................................. 16
7.2 Fault analysis and elimination...................................................................................16

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1. Preface
1.1 Welcome
Welcome to use RONDS products. Before any operating, please read this manual carefully
and keep it appropriately in case of any query.
1.2 Statement
When you read this manual, please pay attention at the following marked content, and
make sure the equipment will be used properly.
【Notice 】： Means the equipment may can’t be worked normally if there is improper
operating.
【Warning】：Means the equipment might be damaged or cause slight human injury if there
is improper operating.
【Danger】：Means serious equipment accident or human injury might be occurred if there
is improper operating.
2. Product introduction
2.1 Summarize
RH560 WIRELESS CMS is positioned on industrial enterprises, which is
developed by RONDS Company for scattered measuring points and unavailable
wiring work. It integrates vibration, temperature and speed signals.
System hardware includes RH560 wireless collection station, RH505 wireless
vibration & temperature integrated sensor and RH509 wireless speed sensor. System
software is MOS3000 data analysis software, which used to monitor machine real
time condition, help users to learn machine’s fault in advance and avoid unplanned
downtime.

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2.2 General structure of system
2.3 System operating procedure
1) In MOS3000 software of the server, configure relative organization, machine,
measuring points, and data collection, alarm strategy, then send DAQ parameter.
MOS3000 support for multiple DAQ parameter sending.
2) Wireless collection station will update the DAQ parameter after receiving
from MOS3000 software.
3) RH505 and RH509 sensor will receive DAQ parameters after power on, and
then collect data accordingly; these data shall be sent to RH560 wireless collection
station through Zigbee.
4) RH560 wireless collection station receives data from every wireless sensor
and upload them to the database in the server.

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2.4 Product features and outlooking
Entirely wireless condition monitoring system, no cable laying, make the
installation procedures be never so easy.
communication type 3G/4G, realize monitoring of both constant and
variable speed rotating machines.
Low consumption design, IP66 protection degree.
EXIA intrinsic safety certified, can be sued for special industries like
petrochemical and mining field.
Internal antenna, more reliable in industrial field.
2.5 Technical specifications

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RH560 Wireless data collector
Input and output
Communication with Sensor 2.4GHz IEEE 802.15.4
Indicator LED Total 3 pieces (working, communication, abnormal status)
Maximum Number of RH505 60 unit
Electrical and Structure Parameter
Power Supply 120V AC
Dimension 203 mm ×82 mm ×260 mm (Length*Width*
Height)
Weight 3kg
Mounting Hanging or fixation through holder
Environmental Parameter
Working Temperature -40~70 °C
IP grade IP66
RH505 Wireless Vibration and Temperature Integrated Sensor
Vibration Measurement Parameter
Vibration Range ±50 g
Linearity 1%
Frequency Range (±3dB) 2~15kHz
Temperature Measurement Parameter
Temperature Range -40～125 ℃
Temperature Accuracy ±1 ℃ (-40℃～125℃)
Electrical and Structure Parameter
Power Supply Lithium - thionyl chloride battery, 3.6V, 3.3Ah
Communication Method 2.4GHz IEEE 802.15.4
Dimension 46 mm ×94 mm (Diameter * Height)
Weight 188 g
Environment Parameter
Working Temperature -40～70 ℃
IP grade IP67
RH509 Wireless Speed Sensor
Performance Parameter
Speed Measurement Range 60～3000 RPM
Speed Measurement Accuracy 60～3000 RPM ±0.5 RPM
Response Distance 17 -19 mm
Electrical and Structure Parameter
Power Supply Lithium - thionyl chloride battery, 3.6V 2.4Ah
Communication Method 2.4GHz IEEE 802.15.4
Dimension 37 mm ×94 mm (Diameter * Height)
Weight 85 g
Mounting Fixation through holder
Environment Parameter

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Working Temperature -20～70 ℃
IP grade IP67
3. Security introduction
3.1 Summarize
This equipment passed electromagnetic compatibility and vibration impulse testing, it has
sophisticated electrical safety design.
3.2 Operating regulations
The operators need to have professional training before operating, and need to follow this
manual.
People without professional training is not allowed to disassemble and repair this
equipment, RONDS is not responsible for the accidents that caused by this kind of operating.
Correctly configure parameter with products and connect power supply.
Make sure there is earth wiring for power supply and check the reliability.
Please contact with RONDS if any problems.
【Notice】：Please contact RONDS company if any questions or suggestions.
4. Installation
4.1 Summarize
This online monitoring system is consists of several accessories, in order to reach the best
working status, please read this manual carefully before installation.
4.2 Out of box audit
Make sure the package is complete before opening the box, then check the paper
documents and accessories according to the packing list. If there is anything missing, please send
feedback to supplier and ask for replenishment. Then check the products performance, if there is
any quality problem, please contact RONDS company as well.

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4.3 Installation announcements
Please follow the security regulations strictly when installation, operate everything carefully
in case of any equipment damage or human injury.
【Notice】：This equipment should be installed by RONDS application engineers or other
people with professional training.
【Danger】：Please make sure the security when using 220V power supply in case of any
human injury.
【Danger 】： When install sensors on the surface of the machine, please make sure the
machine is stopped.
4.4 Installation
4.4.1 RH560 Installation
a. Fixing method：
RH560 has two methods of fixing: Hanging and fixation though holder. Users can choose one
of them according to the actual situation.
The following is the hanging fixing sketch, it can be fixed on the wall or other planar
structure.
【Notice】：the height RH560 should be more than 1.6 meterS against the floor.
【Notice】：Choose the area which has strong signal strength of your mobile phone as the
installation position.
Fixation though holder：

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b. Antenna installation：
Install the HG‐2404U gray antenna in RF port, connection type is N.
c. System connection：
The 120V power supply is go through the PWR port from RH560 bottom, and fixed with PG
screw. The network cable or optical fiber is go through the NET port from bottom as well, and
fixed with PG screw.
【Notice】：If RH560 is installed outdoor, the lightning protection device should be installed
additionally.
【Notice】：The socket head cap screw and PG screw should be fixed well.
4.4.2 RH505 Installation
RH505 is fixed through M6 screw and magnet base on the surface of machines, the torque
of RH505 is 8N.
【Notice】：
Before install the magnet base, please clean the measuring point position, greasy
dirt or dust is not allowed.
【Notice】：RH505 should be fixed after the glue is solidified completely.
【Notice】：The cover of RH505 should be fixed well.
【Warning】：
If the installation is improper, it will cause incorrect data diagnostic conclusion.
4.4.3 RH509 Installation
RH509 shall be fixed on the machine surface through holder by two screws, the holder can be
fixed by screws on the equipment. RH509 speed sensor is a kind of eddy current sensor, it use
the 3G/4G antenna should be installed in4G port.

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hose clamp for triggering, the hose clamp is installed on the rotating shaft.
【Notice】：After installation, the distance between sensor front and hose clamp is 8‐10mm.
【Warning】：The machine should be stopped during installation.
4.5 Announcement for the first time using
When received new equipment, please try to connect with software MOS3000, make sure
the performance is good before installing on machine. Find a try area for installation, when chose
the the position for RH560, please check the wireless communication RSSI value for the farthest
RH505, it requires that each sensor’s RSSI value should not lower than 20.
5. Equipment operating
5.1 Summarize
This system belongs to professional equipment, it requires for basic skills of the operators, in
order to ensure safe, correct and efficient using of this equipment, please read this manual
carefully before operating.
5.2 Announcements
After installation and configuration, please pay attention to the following:
Check the connection of power supply and earth wiring.
Check each component parameter setting.
Check the equipment fixing.
Make sure the working environment is suitable for the equipment.
【Warning】：Please follow this manual strictly to operate this equipment, make sure all of the
steps were finished correctly.
5.3 RH560 Switch and LED description
Open RH560 battery cover, there is AC and BAT mark on the switch, when using 120V power
supply, please switch to AC, when using battery , please switch to BAT.
Open RH560 cabinet cover, there is a switch with ON and OFF mark on main board, it is
power switch.
There are three indicators on RH560, they are RUN (power indicator), COM (communication
indicator) and ERR (error indicator):
Indicat
ors
Status Description

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RUN
On Power on
Off Power off
COM
Quick Flicker(0.2s each ) Abnormal communication with server
Slow Flicker (1S) Normal communication with server
ERR Flicker Network disconnected
【Notice】：Under 3G/4G communication, RH560 will disconnect with server automatically
after data uploaded, now the flicker of COM is normal phenomenon, it doesn’t mean there is
network problem.
5.4 RH505 Switch and LED description
Open the black cover of RH505, there is a switch ON and switch OFF option.
Switch on RH560 and RH505, the LED of RH505 will show as: light for 3 seconds‐>flicker
once‐>off，this means RH505 is working normally, there is other status of the LED:
Indica
tors
Status Description
LED green
light
light for 3 seconds‐>flicker once‐>off Normal connection with RH560
light for 3 seconds‐>off Fail to communicate with RH560
Light all the time Configuration mode
Quick flicker once RMS collection
Quick flicker twice Upload data to RH560
All of RH505 under one RH560 light
atthesametime Synchronously data collection
5.5 RH505Changebattery
The battery of RH505 is Lithium - thionyl chloride battery, 3.6V, 3.3Ah, in order to ensure
the normal working, the battery voltage can’t be lower than 2.8V. The battery condition can be
checked from Online Server of server, the battery have be to changed when the voltage is lower
than 2.8V.
【Warning】：Make sure the machine is stopped before change battery.
【Warning】：Pay attention on the battery negative and positive pole.
【Notice】：Fix the black cover well after battery changed.

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5.6 RH509 Switch and LED description
Open the black cover of RH509, there is a switch ON and switch OFF option.
Switch on RH560 and RH509, the LED of RH509 will show as: light for 3 seconds‐>flicker
once‐>off，this means RH509 is working normally, there is other status of the LED:
Indica
tors
Status Description
LED green
light
light for 3 seconds‐>flicker once‐>off Normal connection with RH560
light for 3 seconds‐>off Fail to communicate with RH560
Light all the time Configuration mode
Quick flicker once RPM collection
Quick flicker twice Upload data to RH560
5.7 RH509Changebattery
The battery of RH509 is Lithium - thionyl chloride battery, 3.6V 2.4Ah, in order to ensure the
normal working, the battery voltage can’t be lower than 2.8V. The battery condition can be
checked from Online Server of server, the battery have be to changed when the voltage is lower
than 2.8V.
【Warning】：Make sure the machine is stopped before change battery.
【Warning】：Pay attention on the battery negative and positive pole.
【Notice】：Fix the black cover well after battery changed.
6. Software user manual
6.1 Summarize
The wireless monitoring system should be used together with RONDSMOS3000 online
monitoring software, this software shall be installed on server, users can visit it from browser or
client program. The main function of MOS3000 software is monitor the data collected by RH560,
then provide detailed data analysis information.
Please install SQL database and MOS3000 online monitoring software at the same time,
MOS3000 will generate 3 programs: MOS3000 Online monitoring system, MOS3000 System
configuration tool and Online service.
【Notice】：When configure parameter of MOS3000 System configuration tool and
online service, please make sure they are in the same database.

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6.2 User login
Double click the “MOS3000 online monitoring system” icon on desktop appears the
following window, input the server name (such as 192.168.1.153 ）,Username
（Default
as ”Admin”）, password is blank, then click “login”.
【Notice】：Make sure MOS3000 System configuration tool and Online service is
started before login, there should be a “tick” mark.
6.3 Software configuration
1) Choose “System configuration”, right click “Root” to create “Organization”, “Machine”,
“Measuring point” and “DAQ definition”. The information of “Organization”, “Machine” and
“Measuring point” can be edited. RH560 system support for 3 measurement definition maximally,
data length and Fmax can reach to 256K and 20KHz respectively.

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2) Click “Online management”, create “collection station”
1Collection station type: RH560
2Server name: choose the right database to store data; or create new database in the
popup windows
3Collection station code: input the last four number
4Collection method: variable speed or constant speed, test mode is forbidden.
5Monitoring machine: click it to add relative machines
6Associate measuring point

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1Time waveform: time interval to collect normal time waveform
2Sampling value: time interval to collect RMS value
3Long time waveform: the longest wave can reach to 2M
4Speed strategy: associate speed measuring point in speed channel
3). This system support for multiple DAQ definition sending.
6.4 Data diagnosis and analysis
Data viewing and analysis can be done in the software, for detailed information please refer
to 《MOS3000 Online monitoring software user manual》.
6.5 Software abnormal processing
1). Can’t login software:
a. please check the SQL database and local server is working normally or not
b.Please check the online service and configuration service is started or not
2). Failed to send DAQ definition:
Please check if the data collector is displayed in the online service.
3). No collected data display:
Stop service of MOS3000 configuration tool and online service, configure the parameter
again to make sure the database configuration is correct to each other.
If there is unexpected error, please try to restart the software.

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7. Product maintenance and fault elimination
7.1 Maintenance
We suggest to have dust elimination, anti‐corrosion inspection and other operations every 3
months. If the equipment is not be used for long time, please power off and keep it in dry and no
corrosive gas environment.
7.2 Fault analysis and elimination
When there is problem with the equipment, please check it according to the following table,
if the problem still can’t be solved, please contact technical department of RONDS company.
Fault type Possible reason solution
RH560 RUN LED is not light Power disconnected or switched
off
Check power supply and switch
Normal communication but
now data collector
displayed in online service
RH560 or server IP setting is not
associated with each other
Check configuration info.
All sensors have no data 据RH560 disconnected with server Check RH560 power supply and
configuration info.
Some sensors have no data RH505 switched off or error
configuration info.
Check RH505 switch, PANID,
frequency band and IP info.
Some sensors data is not
correct
Low battery voltage of RH505 Check battery condition from online
service

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FCC Information and Copyright
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a
residential
installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a
particular
installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the
equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
—Consult the dealer or an experienced radio/TV technician for help.
This device complies with part 15 of the FCC Rules. Operation is subject to the condition that
this device does not cause harmful interference.
changes or modifications not expressly approved by the party responsible for compliance could
void the user's authority to operate the equipment.
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled
environment .This equipment should be installed and operated with minimum distance 20cm
between the radiator& your body. This transmitter must not be co‐located or operating in
conjunction with any other antenna or transmitter.