Rosco Maximizer 2B Guide

Operations, Service
And Parts Manual
Rosco Maximizer 2B Asphalt Distributor
Manual No. 1006212-01

Introduction
Safety
General Information
Specifications
Component Location
Operation
Maintenance
Troubleshooting
Schematics
Illustrated Parts List (IPL)
1
2
3
4
5
6
7
8
9
10
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iv Rosco Maximizer 2B Asphalt Distributor
Disclaimer And Copyright
Disclaimer:
All information, illustrations and specications in this manual are based on the latest information available at the time
of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover,
because of our continuous product improvement policy, we may modify information, illustrations and/or specications
to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any
change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, LeeBoy, and Rosco are all the same entity and are
used interchangeably.
©2012 VT LeeBoy, Inc.
LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy
equipment.
This manual has been most recently updated 01/12 to apply to serial number and above:
79537
PDF le last modied on: 01/16/12
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Rosco Maximizer 2B Asphalt Distributor v
Page
Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Items Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Other Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Record of Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Circulating System . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Burner System. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Plus One Controller . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
In-Cab Operator System . . . . . . . . . . . . . . . . . . . . . . . 4-3
Material Considerations . . . . . . . . . . . . . . . . . . . . . . . 4-4
Specication Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Torque Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
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vi Rosco Maximizer 2B Asphalt Distributor
Table Of Contents
Inch Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Full Torque Nut Coupling Installation . . . . . . . . . . . . . . . . . 4-12
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Outside Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Outside Overview (Continued) . . . . . . . . . . . . . . . . . . . . 5-4
Main In-Cab Control Box . . . . . . . . . . . . . . . . . . . . . . . 5-6
Main In-Cab Control Panel (Continued). . . . . . . . . . . . . . . . 5-8
Main In-Cab Control Panel (Continued). . . . . . . . . . . . . . . . 5-10
Rear Controller . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
FLOW / DISTANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Run Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Mode Selection Screen . . . . . . . . . . . . . . . . . . . . . . . 5-18
Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
LPG Burner System . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Operator Safety Considerations . . . . . . . . . . . . . . . . . . . . . . 6-3
Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Machine Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
After 2 Hours Of Operation . . . . . . . . . . . . . . . . . . . . . . 6-4
After 8 & 20 Hours Of Operation . . . . . . . . . . . . . . . . . . . 6-4
Pre-Operating Check List . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Visual Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Service And Maintenance . . . . . . . . . . . . . . . . . . . . . . 6-4
Spraybar Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Hydrostatic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Automatic Valve System . . . . . . . . . . . . . . . . . . . . . . . 6-6
Asphalt Spraybar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Preventing Spraybar Failure . . . . . . . . . . . . . . . . . . . . . 6-8
Valves And Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Nozzle Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Burners & Torch Operation. . . . . . . . . . . . . . . . . . . . . . . . . 6-9
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Rosco Maximizer 2B Asphalt Distributor vii
Table Of Contents
Diesel Burners. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Portable LPG Torch . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Distributor Operation . . . . . . . . . . . . . . . . . . . . . . . .6-14
Plus One Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15
In-Cab Controller Screens . . . . . . . . . . . . . . . . . . . . . . 6-15
Plus One Controller Error Messages . . . . . . . . . . . . . . . . . 6-18
Electro Motive Radiation Interference . . . . . . . . . . . . . . . .6-18
Modes Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Load Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19
Tank Circulate Mode. . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Spray / Bar Circulate Mode (Bar Circulate) . . . . . . . . . . . . . . 6-25
Spray / Bar Circulate Mode (Spray) . . . . . . . . . . . . . . . . . 6-27
Handspraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Handspray / Unload Mode . . . . . . . . . . . . . . . . . . . . . . 6-31
Handspray Mode (Bar Circulate) . . . . . . . . . . . . . . . . . . . 6-33
Reverse Suction Mode. . . . . . . . . . . . . . . . . . . . . . . . 6-35
Auto-Assisted Clean-out Mode. . . . . . . . . . . . . . . . . . . . 6-37
Enviroush Tank Clean-out. . . . . . . . . . . . . . . . . . . . . . 6-41
Transfer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
Unloading Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
Washdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
Combating Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . .6-46
Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
Run Simulation Example . . . . . . . . . . . . . . . . . . . . . . . 6-47
Trial Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Fluids And Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Asphalt Pump Lubrication . . . . . . . . . . . . . . . . . . . . . . 7-4
Grease For Other Components . . . . . . . . . . . . . . . . . . . 7-5
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Clean-out Solvent . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Truck Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
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viii Rosco Maximizer 2B Asphalt Distributor
Table Of Contents
Tank Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Tank Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Top Opening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Capacity Indicator Gauge . . . . . . . . . . . . . . . . . . . . . . 7-6
Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Asphalt Pump System . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Asphalt Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Discharge Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Load Line Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Automatic Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Spraybar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Burner System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Diesel Burners. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
LPG Burners (Option) . . . . . . . . . . . . . . . . . . . . . . . . 7-12
GPS Ground Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Radar Horn (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Daily Exterior Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Hydraulic Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Hydraulic Oil Requirements . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Safety Label Installation . . . . . . . . . . . . . . . . . . . . . . . . . .7-15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Electrical Schematic - Plus One Overview . . . . . . . . . . . . . . . . . 9-3
Electrical Schematic - Plus One 1 of 5 . . . . . . . . . . . . . . . . 9-5
Electrical Schematic - Plus One 2 of 5 . . . . . . . . . . . . . . . . 9-7
Electrical Schematic - Plus One 3 of 5 . . . . . . . . . . . . . . . . 9-9
Electrical Schematic - Plus One 4 of 5 . . . . . . . . . . . . . . . . 9-11
Electrical Schematic - Plus One 5 of 5 . . . . . . . . . . . . . . . . 9-13
Harness, Spraybar 1’ Control LH . . . . . . . . . . . . . . . . . . . . . . 9-15
Harness, Spraybar 1’ Control RH . . . . . . . . . . . . . . . . . . . . . . 9-17
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Rosco Maximizer 2B Asphalt Distributor ix
Table Of Contents
Electrical Schematic - Control, Front Machine 1 of 1 . . . . . . . . . . . . . 9-19
Electrical Schematic - Control, Rear Machine 1 of 1 . . . . . . . . . . . . . 9-21
Electrical Schematic - Control, LH Spraybar 1 of 1 . . . . . . . . . . . . .9-23
Electrical Schematic - Control, RH Spraybar 1 of 1 . . . . . . . . . . . . .9-25
Electrical Schematic - Can Bus Kit 1 of 4 . . . . . . . . . . . . . . . . . . 9-27
Electrical Schematic - Can Bus Kit 2 of 4 . . . . . . . . . . . . . . . . . . 9-29
Electrical Schematic - Can Bus Kit 3 of 4 . . . . . . . . . . . . . . . . . . 9-31
Electrical Schematic - Can Bus Kit 4 of 4 . . . . . . . . . . . . . . . . . . 9-33
Illustrated Parts List (IPL) . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
Platform Installation, w/o Handrail . . . . . . . . . . . . . . . . . . 10-4
Rear Platform and Piping Assembly . . . . . . . . . . . . . . . . . 10-6
Rear Platform and Piping Assembly (continued) . . . . . . . . . . . 10-8
Asphalt Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10
Asphalt Pump Relief Valve . . . . . . . . . . . . . . . . . . . . . . 10-12
Transfer Line, Ground Level . . . . . . . . . . . . . . . . . . . . . 10-14
Automatic Valve, Cab Control . . . . . . . . . . . . . . . . . . . .10-16
Tank Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10-18
Flex Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . .10-20
Handspray Wand Assembly . . . . . . . . . . . . . . . . . . . . .10-22
Hydraulic, Front Live . . . . . . . . . . . . . . . . . . . . . . . . .10-26
Hydraulic, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . .10-34
Spraybar Support Assembly . . . . . . . . . . . . . . . . . . . . .10-40
Solenoid Control Valve (Sheet 1 Of 2) . . . . . . . . . . . . . . . .10-42
Solenoid Control Valve (Sheet 2 Of 2) . . . . . . . . . . . . . . . .10-44
Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . .10-46
Drive Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . .10-48
Control Box, Plus One, In-Cab Control Box . . . . . . . . . . . . . .10-50
Radar Horn (Option) Ground Speed Sensor . . . . . . . . . . . . .10-52
Rear Control Box Assembly . . . . . . . . . . . . . . . . . . . . .10-54
Spraybar Assembly, 12 Foot . . . . . . . . . . . . . . . . . . . . .10-56
Arm Wldmt, Upper Rh . . . . . . . . . . . . . . . . . . . . . . . .10-58
Air Controls, 12 Ft Spraybar, 1 Ft Control (Sheet 1 Of 2) . . . . . . . 10-60
Spraybar Lock, Manual. . . . . . . . . . . . . . . . . . . . . . . .10-64
Valve Box, Sub Assembly, 1 Ft, With Wingfold . . . . . . . . . . . . 10-66
Valve Box, Sub Assembly, 1 Ft, With Wingfold . . . . . . . . . . . . 10-68
Diesel Burner, Double Flue, No Outre . . . . . . . . . . . . . . . .10-70
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x Rosco Maximizer 2B Asphalt Distributor
Table Of Contents
Diesel Burner, Double Flue, No Outre . . . . . . . . . . . . . . . .10-72
Diesel Burner, Double Flue, No Outre . . . . . . . . . . . . . . . .10-74
Air Reservoir Group . . . . . . . . . . . . . . . . . . . . . . . . .10-76
Diesel Burner, Double Flue, No Outre I . . . . . . . . . . . . . . .10-78
Diesel Burner, Double Flue, No Outre II . . . . . . . . . . . . . . 10-80
Control Box, Diesel Burner . . . . . . . . . . . . . . . . . . . . .10-82
Burner Covers & Flue Liners . . . . . . . . . . . . . . . . . . . . .10-84
Light & Reector Group . . . . . . . . . . . . . . . . . . . . . . 10-86
Decal Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-88
Ladder & Platform Group . . . . . . . . . . . . . . . . . . . . . 10-90
Tank Top Opening . . . . . . . . . . . . . . . . . . . . . . . . . .10-92
Fender Group, Single Axle . . . . . . . . . . . . . . . . . . . . . .10-94
Mud Flap Installation . . . . . . . . . . . . . . . . . . . . . . . . 10-96
Sampling Valve, Front Head . . . . . . . . . . . . . . . . . . . . 10-98
Overow Attachment Group . . . . . . . . . . . . . . . . . . . . 10-100
Thermometers . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-102
Enviroush System. . . . . . . . . . . . . . . . . . . . . . . . . 10-104
Insulated Tank & Tank Components . . . . . . . . . . . . . . . . 10-106
Spraybar Assembly, 12 FT . . . . . . . . . . . . . . . . . . . . . 10-110
Spraybar Assembly, 12 FT . . . . . . . . . . . . . . . . . . . . . .10-111
Spraybar Assembly, 16 FT . . . . . . . . . . . . . . . . . . . . . 10-112
Spraybar Assy, Max2, 16 Ft . . . . . . . . . . . . . . . . . . . . . 10-114
Spraybar Assembly, 1 Ft Extension (Sheet 1 Of 2) . . . . . . . . . . 10-116
Spraybar Assembly, 1 Ft Extension (Sheet 2 Of 2). . . . . . . . . . 10-118
Ez-1 Spray Valve Assembly. . . . . . . . . . . . . . . . . . . . . 10-120
Diesel Burner, Double Flue, Outre, No Thermostat I . . . . . . . . 10-122
Diesel Burner, Double Flue, Outre, No Thermostat II . . . . . . . . 10-124
LPG Burners, Double Flue, Auto Ignition . . . . . . . . . . . . . . 10-126
LPG Burners, Double Flue, Manual Ignition . . . . . . . . . . . . . 10-130
LPG Tank, 52 Gallon . . . . . . . . . . . . . . . . . . . . . . . . 10-132
Portable Torch Holder Assembly, LPG . . . . . . . . . . . . . . . 10-134
Fender Group, Tandem Axle . . . . . . . . . . . . . . . . . . . . 10-136
Fender Group, Triple Axle . . . . . . . . . . . . . . . . . . . . . 10-138
Mud Flap Group, Full Width. . . . . . . . . . . . . . . . . . . . . 10-140
Washdown System . . . . . . . . . . . . . . . . . . . . . . . . 10-142
Return Line Valve . . . . . . . . . . . . . . . . . . . . . . . . . 10-146
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Rosco Maximizer 2B Asphalt Distributor xi
Table Of Contents
Tank & Ladder Group, 1000 Gallon Tank . . . . . . . . . . . . . . 10-148
Tank & Ladder Group, 1500 Gallon Tank . . . . . . . . . . . . . . 10-150
Tank & Ladder Group, 1900 Gallon Tank . . . . . . . . . . . . . . 10-152
Tank & Ladder Group, 3000 Gallon Tank . . . . . . . . . . . . . . 10-154
Tank & Ladder Group, 3500 Gallon Tank . . . . . . . . . . . . . . 10-156
Tank & Ladder Group, 4000 Gallon Tank . . . . . . . . . . . . . . 10-158
Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . 10-160
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xii Rosco Maximizer 2B Asphalt Distributor
Table Of Contents
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1
Rosco Maximizer 2B Asphalt Distributor 1-1
Thank you for purchasing the Rosco Maximizer 2B
Asphalt Distributor. We wish you many years of safe and
efcient operation of your machine.
READ THIS MANUAL PRIOR TO OPERATING the
unit. This manual is an important part of the machine
and should be kept with the machine at all times in the
dedicated storage container on the machine. Even
though you may be familiar with similar equipment,
you MUST read and understand this manual before
operating this machine. Reading the manual will help
you and others avoid injury and help prevent damage to
the machine. If this manual becomes lost or damaged,
contact your authorized LeeBoy Dealer immediately to
order a replacement (see Contact Information Section
3).
This manual is intended as a guide for the safe and
efcient use of the machine. This manual covers the
procedures for proper operation and maintenance of
the machine. This manual contains information that was
available at the time of printing and is subject to change
without notice.
This manual should be used with all related
supplemental books, engine and transmission manuals,
and parts books. Related Service Bulletins should be
reviewed to provide information regarding some of the
recent changes.
If any questions arise concerning this publication or
others, contact your local LeeBoy Dealer for the latest
available information.
Introduction
Section 1
This manual provides information for use by the
equipment operator under the following headings:
Safety—See Section 2 for important safety guidelines
information.
General Information—See Section 3 for important
warranty, contact, and nameplate information.
Specications—See Section 4 for all major system
specications and typical torque value tables.
Component Location—See Section 5 for general
overview of controls and major components.
Operation—See Section 6 for control functionality and
normal equipment operation.
Maintenance—See Section 7 for basic preventive
maintenance and repair procedures.
Troubleshooting—See Section 8 for problem
descriptions and recommended solution tables.
Schematics—See Section 9 for schematic diagrams of
electrical wiring.
Illustrated Parts List (IPL)—See Section 10 for
illustrations, descriptions and part numbers of available
service parts.
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NOTES
Rosco Maximizer 2B Asphalt Distributor1-2
Introduction
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2-1Rosco Maximizer 2B Asphalt Distributor
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Safety
Section 2
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2-2
Safety
Rosco Maximizer 2B Asphalt Distributor
This manual provides important information to familiarize
you with safe operating and maintenance procedures.
Even though you may be familiar with similar equipment,
you MUST read and understand this manual before
operating the Rosco Maximizer 2B Asphalt Distributor
and follow its instructions when operating the machine.
Safety is everyone’s business and is our top concern.
Knowing the guidelines covered in this section and in
Section 1 will help ensure your safety, the safety of those
around you and the machine’s proper operation.
LOOK FOR THESE SYMBOLS WHICH POINT
OUT ITEMS OF EXTREME IMPORTANCE TO THE
SAFETY OF YOU AND YOUR COWORKERS. READ
AND UNDERSTAND THOROUGHLY. HEED THESE
SYMBOLS AND FOLLOW THE INSTRUCTIONS.
Keep safety labels in good condition. If safety labels
become missing or damaged, replacement safety labels
are available from your LeeBoy Dealer (see Safety
Label Locations in Section 2).
7).
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Indicates a situation which can cause damage to the
equipment, personal property and/or the
environment, or cause the Rosco Maximizer 2B
Asphalt Distributor to operate improperly.
NOTE: Indicates a procedure, practice, or condition that
should be followed in order for the machine or
component to function in the manner intended.
Safety Precautions
General Safety
• Havearst-aidkitavailableandknowhowtouseit.
• Keepa“charged”reextinguisherwithinreach
wheneveryouworkinanareawhereremayoccur.
Have the correct type of extinguisher for your situation
andknowhowtouseit:
Type A: Wood, paper, textile and rubbish
Type B: Flammable liquids
Type C: Electrical equipment
• Do not hurry. Use recommended hand holds and
steps with at least three points of support when
gettingonandofftheMaximizer2B.Keepsteps,oor,
hand holds and controls clean and free from grease.
Face the machine when climbing up and down and
never jump off or dismount while the machine is in
motion. Falling from the machine can cause serious
injury.
• Do not permit riders on the Maximizer 2B. Death or
serious injury can occur if riders fall off or under the
machine while it is in motion.
• Donotgointothetank!Deathcanoccurduetolack
of oxygen, breathing poisonous fumes or explosion.
Keepothersout!
• Donotsmokenearthemachine.Fuel,emulsionand
fumescanexplodewhenexposedtoamesorheat
fromsmokingorothersources.
The safety messages that follow have CAUTION level
hazards.
Pre-Operation Hazard
Read and understand this Operation
Manual before operating or servicing the
engine to ensure that safe operating
practices and maintenance procedures are
followed.
• Never permit anyone to service or operate the Rosco
Maximizer 2B Asphalt Distributor without proper
training.
• Contact LeeBoy or an authorized LeeBoy Dealer for
additional training.
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2
Rosco Maximizer 2B Asphalt Distributor 2-3
Safety
• Safety signs and labels are additional reminders for
safe operating and maintenance techniques.
• Makesureyouareawareofalllawsandregulations
that are in effect where the machine is operated.
Ensure you have all necessary licenses to operate the
machine.
• Before starting or operating the machine, ensure all
controls are OFF or in neutral position.
• Knowandunderstandthejobsitetrafcowpatterns
andobeyagmen,roadsignsandsignals.
Starting and Stopping
• Walkaroundthemachineandwarnallpersonnelin
the area before starting the machine. Be sure the
area is clear before starting. Death or serious injury
can occur to bystanders from being crushed under a
moving machine or being hit by material.
• Alwaysparkthemachineonlevelgroundwhenever
possible.Applytheparkingbrake.Ongrades,parkthe
Distributorwiththewheelssecurelyblocked.
• Stopping distances must be anticipated for all
conditions. If stopping on a grade, the distance
needed to come to a stop will be longer. Familiarize
yourself with these variables so you can anticipate
when a longer stopping distance is required.
The safety messages that follow have DANGER level
hazards.
Burner Operation
• Never operate burner equipment when the vehicle is
beingloadedorintransit.Theuetubescanbecome
exposed,causinganexplosioninsidethetank,or
ignite material being sprayed.
• Neveroperatetheburnersiftheuetubesarenot
covered with at least 8 inches (20.32 cm) of material.
Theuetubescanbecomeredhotandignitethe
vapors causing an explosion.
• Alwaysparkthetrucksothattheburnersareupwind.
Someasphaltmaterialsemitammablevaporsfrom
theventthatcanbeignitedbytheburnerameand
cause an explosion.
• Neveroperatetheburnersinaconnedareasuch
as a building or shed. Vapor build-up could cause an
explosion.
• Donotoperatetheburnersifthetankisleakingora
spill has occurred. Fire and explosion can occur.
• Keepthetankventscleartoavoidabuildupof
pressureinthetankwhenheating.Checkthevents
before starting the burners.
• Never use gasoline, alcohol or any other unapproved
fuel in a diesel burner. Fire and explosion can occur.
• Do not operate the burners while the wash down
system is operating or has recently been used. Fire
and explosion can occur.
• Donotoperatetheburnerswithtoptankcoveropen.
Fire and explosion can occur.
• Be sure to read, understand and follow all precautions
for the type of cleaning material you are using.
The safety messages that follow have WARNING
level hazards.
Crush Hazard
Keepbystandersawayfromworkareabeforeand
during operation.
Modification Hazard
Never modify the Rosco Maximizer 2B Asphalt
Distributor without written consent of LeeBoy. Any
modicationcanaffectthesafeoperationofthe
machine and may cause personal injury or death.
Exposure Hazard
Always wear personal protective
equipment, including appropriate clothing,
gloves,workshoes,andeyeandhearing
protection,asrequiredbythetaskathand.
Explosion Hazard
While the engine is running or the battery is
charging, hydrogen gas is being produced
and can be easily ignited. Keep the area
aroundthebatterywell-ventilatedandkeep
sparks,openameandanyotherformof
ignition out of the area.
• Always disconnect the negative (-) battery cable
before servicing the machine.
• Do not start the engine by shorting the starter circuit
or by using any other starting method not stated in this
manual. Only use the starting procedure as described
in this manual to start the engine.
• Never charge a frozen battery. Always slowly warm the
battery to room temperature before charging.
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2-4
Safety
Rosco Maximizer 2B Asphalt Distributor
Fire and Explosion Hazard
• Dieselfuelisammableandexplosiveundercertain
conditions.
• Never use a shop rag to catch the fuel.
• Wipe up all spills immediately.
• Never refuel with the engine running.
• Store any containers containing fuel in a well-
ventilated area, away from any combustibles or
sources of ignition.
Fire Hazard
Have appropriate safety equipment
available.Haveallreextinguishers
checkedperiodicallyforproperoperation
and/or readiness.
• Always read and follow safety-related precautions
found on containers of hazardous substances
likepartscleaners,primers,sealantsandsealant
removers.
• Undersized wiring systems can cause an electrical
re.
• No not leave the machine unattended. Never allow
anyone to reach into the machine while it is operating.
Exhaust Hazard
All internal combustion engines create
carbon monoxide gas during operation and
special precautions are required to avoid
carbon monoxide poisoning:
• Neverblockwindows,ventsorothermeansof
ventilation if the Rosco Maximizer 2B Asphalt
Distributor is operating in an enclosed area.
• Always ensure that all connections are tightened to
specicationsafterrepairismadetotheexhaust
system.
Entanglement/Sever Hazard
Verify there are no people, obstacles or
other equipment near the Rosco Maximizer
2B Asphalt Distributor before starting the
engine. Sound the horn as a warning
before starting the engine.
If the engine must be serviced while it is
operating,removealljewelry,tiebacklong
hairandkeephands,otherbodypartsand
clothing away from moving/rotating parts.
• Always stop the engine before beginning service.
• Verify that all machine guards and covers are attached
properly to the machine before starting the engine.
Do not start the engine if any guards or covers are not
properly installed on the machine.
• If you must run the engine during maintenance
procedures,makesureyouhaveahelperto
keepbystandersclearofthemachineandmake
observations of moving parts as requested by the
operator.
• Always turn the start switch to the OFF position after
operationiscompleteandremovethekeyfromthe
switch.Keepthekeyinyourpossessionwhenthe
machine is not operating.
• Attacha“DoNotOperate”tagnearthekeyswitch
while performing maintenance on the equipment.
• Never operate the engine while wearing a headset to
listentomusicorradiobecauseitwillbedifcultto
hear the warning signals.
• Always start the engine or operate the controls while
you are seated in the operators seat.
Alcohol and Drug Hazard
Never operate the engine while under the
inuenceofalcoholordrugs,orwhenill.
Piercing Hazard
Avoidskincontactwithhigh-pressure
hydraulicuidordieselfuelspraycaused
byahydraulicorfuelsystemleak.Abroken
hydraulic hose or fuel injection line can
causeinjury.High-pressurehydraulicuid
orfuelcanpenetrateyourskinandresultinserious
injury.Ifyouareexposedtohigh-pressurehydraulicuid
or fuel spray, obtain prompt medical treatment.
• Nevercheckforahydraulicuidorfuelleakwithyour
hands. Always use a piece of wood or cardboard.
Have your authorized LeeBoy Dealer or distributor
repair the damage.
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2
Rosco Maximizer 2B Asphalt Distributor 2-5
Safety
Flying Object Hazard
Always wear eye protection when cleaning
the Rosco Maximizer 2B Asphalt Distributor
with compressed air or high-pressure
water.Dust,yingdebris,compressedair,
pressurized water or steam may injure your
eyes.
Coolant Hazard
Wear eye protection and rubber gloves
when handling engine coolant. If contact
withtheeyesorskinshouldoccur,ush
eyes and wash immediately with clean
water.
Burn Hazard
Some of the machine surfaces become
very hot during operation and shortly after
shutdown.
• Keep hands and other body parts away from hot
machine surfaces.
• Handle hot components with heat-resistant gloves.
The safety messages that follow have CAUTION level
hazards.
Poor Lighting Hazard
Ensurethattheworkareaisadequatelyilluminated.
Always install wire cages on portable safety lights.
Tool Hazard
Alwaysusetoolsappropriateforthetaskathandand
use the correct size tool for loosening or tightening
Rosco Maximizer 2B Asphalt Distributor parts.
The safety messages that follow have NOTICE level
hazards.
Any part which is found defective as a result of
inspection or any part whose measured value does not
satisfy the standard or limit must be replaced.
Alwaystightencomponentstothespeciedtorque.
Loose parts can cause Rosco Maximizer 2B Asphalt
Distributor damage or cause it to operate improperly.
Only use replacement parts approved by LeeBoy. Other
replacement parts may affect warranty coverage.
Follow the guidelines of the EPA or other
governmental agencies for the proper
disposal of hazardous materials such as
engine oil, diesel fuel and engine coolant.
Consult local authorities or reclamation
facility.
• Clean all accumulated dirt and debris away from
the body of the machine and its components before
you inspect the machine or perform preventive
maintenance procedures or repairs. Operating
a machine with accumulated dirt and debris will
cause premature wear of machine components.
Accumulated dirt and debris also hinders effective
machine inspection.
• Retrieve any tools or parts that may have dropped
inside of the machine to avoid improper machine
operation.
• Dispose of hazardous materials in accordance with
all applicable laws and regulations. Never dispose of
hazardous materials by dumping them into a sewer, on
the ground, or into groundwater or waterways.
• If any alert indicator illuminates during machine
operation, stop the engine immediately. Determine
the cause and repair the problem before continuing to
operate the machine.
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2-6
Safety
Rosco Maximizer 2B Asphalt Distributor
Safety Label Locations
Safety Precautions
If your machine has been repainted, it is extremely
important that all the decals referring to CAUTION,
WARNING, and DANGER be replaced in their proper
locations. The illustrations on this page will aid you in
determining the proper locations. For additional help,
you should refer to the parts listing in the parts section
of this manual and note the description column.
A description of location is provided below for each
safety label. For additional instructions, contact your
dealer (see Safety Label Installation in Section 7).
NOTE: It is the responsibility of the owner and operator
tomakesurethatallsafetylabelsarereadable
and located on machine as designated by
LeeBoy.
Safety Labels and Safety Label Locations
Figure 2-1
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