Rotel RT-02 User manual

Technical
Manual
AM/FM STEREO TUNER
RT-02
Table of Contents
Specification......................................1
Parts List...........................................2~6
Adjustment........................................7~8
PCB Assembly..................................11~12
Case Outline ....................................9~10
Wiring Diagram .................................13
Schematic Diagram ..........................14~16
SHINSEN-BLD. 4F 10-10 SHINSEN-CHO, SHIBUYA-KU,
TOKYO 150-0045, JAPAN
Serial. NO.
Beginning
®
Quality Uncompromised
Y-360A-0207/pdf
Specifications
FM Tuner
Usable Sensitivity:
14.2 dBf
50dB Quieting Sensitivity:
20.2 dBf (mono)
45.3 dBf (stereo)
Signal to Noise Ratio (at 65 dBf):
73 dBf (mono)
70 dBf (stereo)
Harmonic Distortion (at 65dBf):
0.2% (mono)
0.3% (stereo)
Frequency Response:
10 Hz-15 kHz, ±3 dB
Capture Ratio:
2.0 dB
Alternate Channel Selectivity:
47 dB (±400 kHz)
Spurious Response Ratio:
90 dB
Image Rejection Ratio:
80 dB
IF Rejection Ratio:
80 dB
AM Suppression Ratio:
55 dB
Stereo Separation
(100Hz/1 kHz/10 kHz):
40 dB/45 dB/35 dB
Output level:
1V
Antenna Input:
75 ohms unbalanced
AM Tuner
Usable Sensitivity:
500 µV/m
Selectivity:
25 dB
Harmonic Distortion:
0.5%
Image Rejection Ratio:
45 dB
Signal to Noise Ratio:
40 dB
Output level:
500 mV
Antenna Input:
Loop Antenna
General
Power Consumption:
10 watts
Power Requirements (AC):
115 volts, 60 Hz (USA version)
230 volts, 50 Hz (European version)
Weight:
3.9 Kg/8.6 lb.
Dimensions (W x H x D):
435 x 73 x 319 mm
171/8 " x 2 7/8 " x 10 9/16"
Panel Height
60 mm / 23/8"

FM
AM
RT TP TA AF STEREOTUNED AUTO MEMORY PRESETRDSRBDS
1 2 3
6 7 8
4 5
9 0
Appearance
2
RT-02

Parts List 1/4
SYMBOL PARTS NO. DESCRIPTION
501X-1320-B PCB ASSY
JK301 066 4TR-2166#4 2P PIN JACK AU (WHT. RED)
JK302 065 YKB21-5103A 3.5ΦMINI JACK
JK303 065 YKB21-5111A 3.5ΦMINI JACK
R301,315 053 CR14-101J-A CARBON RESISTOR 1/4W 100
R201,210 053 CR14-103J-A CARBON RESISTOR 1/4W 10K
R302 053 CR14-123J-A CARBON RESISTOR 1/4W 12K
R207,314,316 053 CR14-102J-A CARBON RESISTOR 1/4W 1K
R204 053 CR14-222J-A CARBON RESISTOR 1/4W 2.2K
D208 053 CR14-272J-A CARBON RESISTOR 1/4W 2.7K
R203 053 CR14-201J-A CARBON RESISTOR 1/4W 200
R318 053 CR14-221J-A CARBON RESISTOR 1/4W 220
R209 053 CR14-223J-A CARBON RESISTOR 1/4W 22K
R211 053 CR14-332J-A CARBON RESISTOR 1/4W 3.3K
RM103 053 CR14-472J-A CARBON RESISTOR 1/4W 4.7K
RM101 053 CR14-470J-A CARBON RESISTOR 1/4W 47
RM102 053 CR14-471J-A CARBON RESISTOR 1/4W 470
R205 053 CR14-473J-A CARBON RESISTOR 1/4W 47K
R303 053 CR14-512J-A CARBON RESISTOR 1/4W 5.1K
C201,202,213 043 TC50V223 CERAMIC CAPACITOR 0.022uF
C209,CM102 043 TC50V473 CERAMIC CAPACITOR 0.047uF
C204,205 043 TC500V103 CERAMIC CAPACITOR 500V0.01uF
D201,204,205 034 T1N4003-TB DIODE 1N4003-E
D209,302 034 T1N4148-86 DIODE 1N4148TAP-50
C212 041 UTES1C101-FB ELECTROLYTIC CAPACITOR 16V100uF
C211 041 UTES1C221-FB ELECTROLYTIC CAPACITOR 16V220uF
C210 041 UTES1E470-FB ELECTROLYTIC CAPACITOR 25V47uF
C301,302 041 TEEUFC1E470B ELECTROLYTIC CAPACITOR 25V47uF
C206 041 UTES1V332 ELECTROLYTIC CAPACITOR 35V3300uF
CM101 041 UTES1H100-FB ELECTROLYTIC CAPACITOR 50V10uF
C208 041 UTES1H010-FB ELECTROLYTIC CAPACITOR 50V1uF
C207 041 UTES1H4R7-FB ELECTROLYTIC CAPACITOR 50V4.7uF
C307,308 041 TEEUFC1H4R7B ELECTROLYTIC CAPACITOR 50V4.7uF
C203 041 UTES1H470-FB ELECTROLYTIC CAPACITOR 50V47uF
FL101 035 SVR12MM18 FL TUBE
F201,202 036 5ST500 FUSE 250VT500mA
IC301 031 OPA2604AP IC (OPE DUAL)
IC302,303 031 PC817B IC (PHOTO COUPLER)
IC201 031 NJM317F IC (REGULATOR)
RMC101 031 SBX3010-52B IC (REMOTE EYE)
R308,309 054 TMFR4100K METAL RESISTOR 1/4W 100K
R310-313 054 TMFR4001K METAL RESISTOR 1/4W 1K
R304,305 054 TMFR404K7 METAL RESISTOR 1/4W 4K7
R306,307 054 TMFR406K8 METAL RESISTOR 1/4W 6K8
R401 053 CR1W2M2 MOF RESISTOR 1W 2.2M (USA ONLY)
R202 054 1WS330JF MOF RESISTOR 1W 330
R206,208 054 2WS270JF MOF RESISTOR 2W 270
SW401 061 C-4176A08 POWER SWITCH PS3-22SPA-P7AZ
TS401 022 T-1065N01 POWER TRANSFORMER
CS401 044 DE1307E472M SPARK KILLER 4700pF
C305,306 044 S50V1000PG STYROL CAPACITOR 50V1000pF
C309-312 044 S50V100PJ STYROL CAPACITOR 50V100pF
Q201,203 032 KRC107M TRANSISTOR
Q202,204,QM101 032 KTC3198Y-AT TRANSISTOR
Q301 032 KRA107M TRANSISTOR
Q302,303 032 TDTC323TS TRANSISTOR
D207 034 TRD12JST1 ZENER DIODE 12V (AB2)
D203 034 TRD30JST1 ZENER DIODE 30V (AB2)
D206 034 TRD5.6JST1 ZENER DIODE 5.6V (AB2)
016 X-1320A01-04 PCB ASSY
3
RT-02

Parts List 2/4
SYMBOL PARTS NO. DESCRIPTION
D202 034 TRD6.2JST1 ZENER DIODE 6.2V (AB2)
501E-1319-B PCB ASSY
C116,117 047 ECJ2VF1H473Z CERAMIC CAPACITOR CHIP 50V0.047uF
C110-112 047 ECJ2VF1H104Z CERAMIC CAPACITOR CHIP 50V0.1uF
C115 047 ECJ2VG1H102J CERAMIC CAPACITOR CHIP 50V1000pF
C101-105,114 047 ECJ2VG1H101J CERAMIC CAPACITOR CHIP 50V100pF
C109 047 ECJ2VG1H821J CERAMIC CAPACITOR CHIP 50V820pF
D101-105,108 034 T1N4148-86 DIODE 1N4148TAP-50
C108 041 TUTES1H010-TF ELECTROLYTIC CAPACITOR 50V1uF
C108 041 UTES1H220-FB ELECTROLYTIC CAPACITOR 50V22uF
IC101 031 CXP82832-316Q IC (CPU)
(IC101) 031 CXP82832-347Q IC (CPU)
IC102 031 AT24C16PC-2.7 IC (EEPROM)
R101-105,115 055 ERJ6GEYJ122V RESISTOR CHIP 1.2K
R113,116-120,123,125 055 ERJ6GEYJ103V RESISTOR CHIP 10K
R131-165 055 ERJ6GEYJ124V RESISTOR CHIP 120K
R124 055 ERJ6GEYJ102V RESISTOR CHIP 1K
R121,122 055 ERJ6GEYJ2R2V RESISTOR CHIP 2.2
R114,126 055 ERJ6GEYJ472V RESISTOR CHIP 4.7K
R108-111 055 ERJ6GEYJ473V RESISTOR CHIP 47K
SW101-117 061 C-4679A05 TACT SWITCH THV10920
Q101 032 KTC3198Y-AT TRANSISTOR
501E-4002002300-D PCB ASSY
FE01 092 FTA4-460H FRONT-END
C38 043 TC50V101 CERAMIC CAPACITOR 100pF
C16 043 TC50VCH150 CERAMIC CAPACITOR 15pF
C09,58,C59 043 TC50VCH270 CERAMIC CAPACITOR 27pF
C08 043 TC50VCH330 CERAMIC CAPACITOR 33pF
C37 043 TC50V820 CERAMIC CAPACITOR 82pF
C04,07,23 047 ECJ2VB1H103K CERAMIC CAPACITOR CHIP 50V0.01uF
C01,06,12,13,17,18,21,22,29,34,40 047 ECJ2VB1H223K CERAMIC CAPACITOR CHIP 50V0.022uF
C02,24,25,42 047 ECJ2VF1H473Z CERAMIC CAPACITOR CHIP 50V0.047uF
C57 047 ECJ2VF1H104Z CERAMIC CAPACITOR CHIP 50V0.1uF
C10 047 ECJ2VG1H101J CERAMIC CAPACITOR CHIP 50V100pF
CLU52,CRU52 047 ECJ2VG1H100D CERAMIC CAPACITOR CHIP 50V10pF
CL50,CR50 047 ECJ2VG1H121J CERAMIC CAPACITOR CHIP 50V120pF
C54 047 ECJ2VG1H271J CERAMIC CAPACITOR CHIP 50V270pF
C36 047 ECJ2VG1H331J CERAMIC CAPACITOR CHIP 50V330pF
C43 047 ECJ2VG1H681J CERAMIC CAPACITOR CHIP 50V680pF
CL52,CR52 047 ECJ2VG1H680J CERAMIC CAPACITOR CHIP 50V68pF
CLU50,CRU50 047 ECJ2VG1H820J CERAMIC CAPACITOR CHIP 50V82pF
T01 021 RLV152A00 COIL AM ANT
T03 021 RLV154A00 COIL AM IFT
T02 021 RLV155A00 COIL AM OSC
T04 021 RLV157A00 COIL FM DET-A
T05 021 RLV158A00 COIL FM DET-B
TL06,TR06 021 RLV156A00 COIL MPX LPF
D02 034 T1N4148-86 DIODE 1N4148TAP-50
C14,35,44 041 TUTES1C101-TF ELECTROLYTIC CAPACITOR 16V100uF
C05,11 041 TUTES1C470-TF ELECTROLYTIC CAPACITOR 16V47uF
C46 041 TUTES1HR22-TF ELECTROLYTIC CAPACITOR 50V0.22uF
C20,39,49,53,55,56,CL51,CR51 041 TUTES1H100-TF ELECTROLYTIC CAPACITOR 50V10uF
C33,45,47 041 TUTES1H010-TF ELECTROLYTIC CAPACITOR 50V1uF
C03,27 041 TUTES1H3R3-TF ELECTROLYTIC CAPACITOR 50V3.3uF
C26,28,41 041 TUTES1H4R7-TF ELECTROLYTIC CAPACITOR 50V4.7uF
IC02 031 LA1266 IC (FM-IF. AM-RF)
IC03 031 LA3401 IC (FM-MPX)
IC01 031 LM7001JUM IC (PLL)
016 E-1319A00 PCB ASSY
016 E-4002002301 PCB ASSY
4

Parts List 3/4
SYMBOL PARTS NO. DESCRIPTION
IC04 031 BU1920F IC (RDS)
L01 021 2648601430 MICRO INDUCTOR 20.8mH
C31 042 TP50V332J MYLAR CAPACITOR 0.0033uF
C30,48 042 TP50V223J MYLAR CAPACITOR 0.022uF
C32 042 TP50V393J MYLAR CAPACITOR 0.039uF
RL57,RR57 055 ERJ6GEYJ152V RESISTOR CHIP 1.5K
R35 055 ERJ6GEYJ182V RESISTOR CHIP 1.8K
R16,34,39 055 ERJ6GEYJ101V RESISTOR CHIP 100
R01,04,06 055 ERJ6GEYJ104V RESISTOR CHIP 100K
R07,27 055 ERJ6GEYJ103V RESISTOR CHIP 10K
R11 055 ERJ6GEYJ181V RESISTOR CHIP 180
R10,17,18,19,38 055 ERJ6GEYJ102V RESISTOR CHIP 1K
RL48,RR48 055 ERJ6GEYJ272V RESISTOR CHIP 2.7K
R29,37 055 ERJ6GEYJ220V RESISTOR CHIP 22
R28,41,43 055 ERJ6GEYJ223V RESISTOR CHIP 22K
R08,21 055 ERJ6GEYJ271V RESISTOR CHIP 270
RL46,RR46,RL47,RR47 055 ERJ6GEYJ274V RESISTOR CHIP 270K
R56 055 ERJ6GEYJ225V RESISTOR CHIP 2M2
R13,33,42,RL49,RR49 055 ERJ6GEYJ332V RESISTOR CHIP 3.3K
R31 055 ERJ6GEYJ392V RESISTOR CHIP 3.9K
R20 055 ERJ6GEYJ331V RESISTOR CHIP 330
R26 055 ERJ6GEYJ393V RESISTOR CHIP 39K
R24,30 055 ERJ6GEYJ472V RESISTOR CHIP 4.7K
R05,15,22 055 ERJ6GEYJ471V RESISTOR CHIP 470
R36,40,44 055 ERJ6GEYJ473V RESISTOR CHIP 47K
R02,32 055 ERJ6GEYJ562V RESISTOR CHIP 5.6K
R09,12,14 055 ERJ6GEYJ561V RESISTOR CHIP 560
R03 055 ERJ6GEYJ623V RESISTOR CHIP 62K
R50 055 ERJ6GEYJ681V RESISTOR CHIP 680
R25 055 ERJ6GEYJ683V RESISTOR CHIP 68K
VR03 051 TRH063MCJ5R SEMI-FIXED RESISTOR 220K
VR01 051 TRH063MCS3R SEMI-FIXED RESISTOR 4.7K
VR02 051 TRH063MCS4R SEMI-FIXED RESISTOR 47K
C15 044 S50V470PJ STYROL CAPACITOR 50V470pF
ANT01 067 SC0210586N TERMINAL ANTNNA
Q04,Q05,Q06,Q09 032 KRA107M TRANSISTOR
Q03 032 KTC3194Y TRANSISTOR
Q01,Q02,Q07 032 KTC3198Y-AT TRANSISTOR
QL08,QR08 032 TDTC323TS TRANSISTOR
TC01 045 TZ03N100 TRIMMER 10pF TZ03N100FR169
VD01,VD02 034 SVC321SPA-B2 VARACTOR DIODE
ZD01,ZD03 034 TRD5.1JST1 ZENER DIODE 5.1V (AB2)
505 FRT-02-B FRONT PANEL ASSY (BLACK)
505 FRT-02-S FRONT PANEL ASSY (SILVER)
069 C-4629A01 AC 2P INLET 6102.3100 (WIRING)
072 C-4622A01 AC CORD SET for AUSTRALIA
072 C-4624A01 AC CORD SET for EUROPE
072 C-4623A01 AC CORD SET for U.K
072 C-4620A01 AC CORD SET for USA
021 RLA145A00 AM LOOP ANT
081 UC3-07A00 INSIDE CARTON
034 SEL1E24W LED (BLUE) 1X5
072 C-4738A01 PIN PLUG CORD
019 4TSH-19#2 PLASTIC FOOT 50Φ
012 RV4-09A00 PUSH BUTTON 14Φ(BLACK)
012 RV4-09A01 PUSH BUTTON 14Φ(SILVER)
092 RR-T92 REMOTE CONTROL UNIT
081 UC3-08A00 SHIPPING CARTON
081 TZ-167 STYROL SIDE MOULDING
O T H E R S
5

Parts List 4/4
SYMBOL PARTS NO. DESCRIPTION
012 UC3-03A01 TACT BUTTON 15KEY(BLACK)
012 UC3-03A00 TACT BUTTON 15KEY(SILVER)
012 UC3-04A01 TACT BUTTON 2KEY(BLACK)
012 UC3-04A00 TACT BUTTON 2KEY(SILVER)
014 C-4550A03 UPPER COVER(BLACK)
014 C-4550A24 UPPER COVER(SILVER)
082 OMRT-02-1 OWNER'S MANUAL(EFGIDSSw)
6
072 4TR-3228 FM DIPOLE ANT

Tuner Adjustment Method
FM Section
* Necessary measurement equipment
RDS/STEREO Multiplexer, FM/AM Signal Generator, Audio Analyzer, Oscilloscope, Digital Volt Meter (DVM)
(A) Center adjust
RDS/STEREO Multiplexer Setting
- MODE : MONO - Audio Frequency : 1KHz
FM Signal Generator Setting
- Deviation : 75KHz - Radio Frequency : 98.1MHz - Output Level : 66dB
RT-02 Setting
- FM Frequency : 97.9MHz - FM MODE : MONO
1. Turn FM Signal Generator Modulation on
2. Connect DVM (+)(-) terminals to Jumper J7 and J8 and measure the volt.
3. If measured voltage is not adjusted within ±10mV, Make this measured volt '0' by adjusting T04 (FM-DET-A Coil).
: The adjustment should be within ± 10mV
4. After this adjustment, measure THD(Total Harmonic Distortion) with Audio Signal Generator
5. Adjust THD to minimum point with T05(FM-DET-B Coil). : THD shuold be within 0.5%
(B) Channel Separation adjust
RDS/STEREO Multiplexer Setting
- MODE : STEREO ( ONLY L-CH Signal OUT ) - Audio Frequency : 1KHz
FM Signal Generator Setting
- Deviation : 75KHz - Radio Frequency : 98.1MHz - Output Level : 66dB
RT-02 Setting
- FM Frequency : 98.1MHz - FM MODE : STEREO
1. Turn FM Signal Generator Modulation on after modulating only L-CH (or only R-CH) at STEREO Multiplexer.
2. Confirm if 'STEREO'indicator is turned 'ON' on the display
3. Measure output level via Audio Signal Analyzer and make the level as standard.
4. Turn FM Signal Generator Modulation on after modulating only R-CH (or only L-CH) at STEREO Multiplexer.
5. Measure output level via Audio Signal Analyzer (measure per a dB)
6. If meaured output level is not lower than -40dB, Adjust output level to minimum position with VR03 ( CH-SEPA. ADJ.).
: lower than -40dB
(C) TUNED Level adjust
RDS/STEREO Multiplexer Setting
- MODE : STEREO - Audio Frequency : 1KHz
FM Signal Generator Setting
- Deviation : 75KHz - Radio Frequency : 98.1MHz - Output Level : 26dB
RT-02 Setting
- FM Frequency : 98.1MHz - FM MODE : STEREO
1. Turn FM Signal Generator Modulation 'ON' (confirm if output level is 26dB)
2. Change the output level of the Generator from 20dB to 30dB
and Confirm if 'STEREO' & 'TUNED' indicator of the DISPLAY turns on at 26db(±5 dB)
3. If these indicators do not turn on at higher than 26dB(±5dB) or do not turn off at lower than 26(±5dB) ,
Adjust VR02 ( FM-ADJ ) up to the moment where 'STEREO' & 'TUNED' indicator turns OFF & ON at 26dB.
4. Confirm if 'STEREO' & 'TUNED' turns OFF when decreasing the output level slowly from 26dB to 25dB, 24dB ~~~.
(Repeat the above 3. if not OFF in lower than 24dB.)
5. Push RT-02's TUNE UP or DOWN button "long" at Signal Generator Output Level 26dB and start Auto search.
Confirm if search stops at FM Frequency 98.1MHz.
(Examine both of High Freq. -> 98.1MHz search , Low Freq. -> 98.1MHz search)
7

AM Section
* Necessary measurement equipment :
AM Signal Generator, Audio Signal Analyzer, Dummy Load, Oscilloscope, Digital Volt Meter (DVM)
(A) VT adjust
AM Signal Generator Setting
1. Adjust AM Frequency of RT-02 to 522KHz. (or 520KHz)
2. Connect (-) terminal of DVM with GND ( or chassis ) and connect (+) terminal
with Jumper J3 ( VT CHECK ) and mesaure voltage. ( Low Freq. VT)
3. Adjust VT to 1.1V with T02 (AM-OSC Coil).
* In case of USA version, AM freq. range is 520KHz ~ 1710KHz. So, adjust as below.
at 520KHz, VT = 1.1V ( Low Freq. VT)
(B) Output Level adjust
AM Signal Generator Setting
- Modulation : 30% - Audio Frequency : 400Hz - Output Level : 100dB
- Radio Frequency : 603KHz (or 600KHz )
RT-02 Setting
- AM Frequency : 603KHz/1404KHz/999KHz (or 600KHz/1400KHz/1000KHz)
1. Turn AM Signal Generator Modulation ON
2. Adjust RT-02 AM Freq. to 603KHz (or 600KHz) and measure output level with Audio Signal analyzer.
3. Adjust output level to maximum point with T01 ( AM-ANT ).
4. Adjust AM Signal Generator & RT-02 AM Frequency to 1404KHz (or 1400KHz) and measure output level.
5. Adjust output level to maximum point with TC01 (White Trimmer).
6. Repeat above 2.~ 5. steps 2 ~ 3 times until adusting to best output level.
7. Adjust AM Signal Generator & RT-02 AM Frequency to 999KHz (or 1000KHz) and measure output level.
8. Adjust level to maximum position with T03 (AM-IFT).
(C) TUNED Level adjust
AM Signal Generator Setting
- Modulation : 30% - Audio Frequency : 400Hz - Radio Frequency : 999KHz (or 1000KHZ)
- Output Level : 84dB
RT-02 Setting
- AM Frequency : 999KHz (or 1000KHz)
1. Turn AM Signal Generator Modulation ON ( Make sure if Output level is 84dB )
2. If 'TUNED' indicator does not turn on at higher than 80~86dB(Generator output),
Adjust VR01 ( AM-ADJ ) up to the moment where 'TUNED' indicator tunrs OFF & ON again
3. Confirm if 'TUNED' turns OFF when decreasing the output level of AM Signal Generator slowly from 84dB to 80dB.
4. Push RT-02 TUNE UP or DOWN button "long" at AM Signal Generator Output Level 84dB and start AUTO search.
Confirm if search stops at AM Frequency 999KHz (or 1000KHz).
< Check with both of High Freq. -> 999KHz(or 1000KHz) search , Low Freq. -> 999KHz(or 1000KHz) search >
Conversion Frequency:
To set European Frequency - Press "POWER" button to ON while pressing "MEMORY" and "0" buttons.
And set De-Emphasis with 50uSEC on the TUNER PCB with JLE100/JRE100 ar connected by SHORTEN PLUGs.
To set European Frequency - Press "POWER" button to ON while pressing "MEMORY" and "9" buttons.
And set De-Emphasis with 75uSEC on the TUNER PCB with JLU100/JRU100 ar connected by SHORTEN PLUGs.
8

Case Outlines
IN
ADJ
OUT
1234
5
6
7
8
1234567
14 13
1
234
9
10
11
20
1
234
29 30
31
50
51
80
81
100
ECB
KTC3198 OPA2604P
AT24C16P
NJM317F
TC74HCU04AP
BU1920F
LM7001M CXP82832-316Q
RT-02
PC817B
22
21
LA3401
24
23
LA1266
11
12
B
KRA107M
KRC107M
DTC323TS
EC
9

PCB Assembly - 1 Front PCB 016 E-1319A00 Bottom Side
Front PCB 016 E-1319A00 Bottom Side
Main PCB 016 X-1320A01-04 Top Side Main PCB 016 X-1320A01-04 Top Side
11
RT-02

PCB Assembly - 2
Tuner PCB 4002002300 Top Side View Tuner PCB 4002002300 Bottom View
12
RT-02

Wiring Diagram
13
RT-02

CXP82832-316Q
CXP82832-347Q
OPTION of OTP IC
Schematic Diagram - 1
14
RT-02
CXP82832-347Q

470
OPA2604AP
OPA2604AP
5.1K
022 T-1065N01
Schematic Diagram - 2
POWER
15

Schematic Diagram - 3
16