rotork Paksan P3F User manual

Publication S703E V1.1 Issue 06/09
P3F - PAKSCAN FIELD MOUNT
MASTER STATION
TECHNICAL MANUAL

P3F - Pakscan Master Station Technical Manual
2 of 82 Publication S703E V1.1 Issue 06/09
KNOW YOUR MASTER STATION
Future
option slot
CPU
Module
Host Comms Serial
Ports 1 and 2
Current Loop
option
Power
Supply
Power
Connector
View with door open
Current
Loop
Connector
Alarm and
ESD
Terminals DIN Rail
Host
Ethernet
Port 3
Earth
Stud
Host
Ethernet
Port 4
Service
Ethernet
Port
Mounting
Brackets

Contents
3 of 82 Publication S703E V1.1 Issue 06/09
Contents:
KNOW YOUR MASTER STATION.............................................................................2
INTRODUCTION.........................................................................................................5
1. MOUNTING AND CONNECTING THE MASTER STATION..............................7
1.1 Mechanical Fixing...................................................................................................................7
1.2 Serial Comms Connections ...................................................................................................8
1.3 Ethernet Comms Connections ..............................................................................................8
1.4 Power Connector and Fuse....................................................................................................8
1.5 ESD and Alarm Output Connector........................................................................................9
1.6 Current Loop Connections.....................................................................................................9
2. THE FIELD NETWORK....................................................................................11
2.1 Loop Checks..........................................................................................................................11
2.1 Loop Checks..........................................................................................................................12
2.2 Connecting Up.......................................................................................................................12
3. SORTING OUT THE SERIAL COMMS LINKS.................................................15
3.1 Setting Port 1 and 2 for RS232 or RS485............................................................................15
3.2 When to Use RS232 ..............................................................................................................17
3.3 When to Use RS485 ..............................................................................................................17
4. USING ETHERNET HOST COMMS.................................................................19
4.1 Setting-Up the Ethernet Comms..........................................................................................19
5. THE INTERNAL WEB PAGES.........................................................................21
5.1 Making an Internet / intranet Connection...........................................................................21
5.2 Connecting a Laptop Directly to the Master Station .........................................................21
5.3 5.3 Adjusting the Network Settings of the Laptop / PC....................................................21
5.3 5.3 Adjusting the Network Settings of the Laptop / PC.....................................................22
5.4 Web Page Structure..............................................................................................................23
5.4.1 User Levels.........................................................................................................23
5.4.2 Overall Web Page Layout...................................................................................23
5.5 The Web Pages in Detail.......................................................................................................25
5.5.1 Log In Screen .....................................................................................................25
5.5.2 Master Station ....................................................................................................25
5.5.2 Master Station ....................................................................................................26
5.5.3 View Configuration .............................................................................................28
5.5.4 System Diagnostics............................................................................................29
5.5.5 Master Station Data Logger................................................................................30
5.5.6 Master Station Host Analyser.............................................................................32
5.5.7 Pakscan 2 Loop Diagnostics..............................................................................33

P3F - Pakscan Master Station Technical Manual
4 of 82 Publication S703E V1.1 Issue 06/09
5.5.8 Option Card Event Logger..................................................................................36
5.5.9 FCU Menu ..........................................................................................................37
5.5.10 FCU Control - IQ/IQT Actuator...........................................................................38
5.5.11 FCU Control - Integral Actuator..........................................................................43
5.5.12 FCU Control - Flowpak Actuator.........................................................................47
5.5.13 FCU Control - General Purpose Field Unit.........................................................49
5.5.14 FCU Control - Other Field Units .........................................................................52
5.5.15 Admin..................................................................................................................54
5.5.16 Users ..................................................................................................................54
5.5.17 Masterstation Config...........................................................................................57
5.5.18 Host Port Configuration......................................................................................61
5.5.19 Alarms.................................................................................................................64
5.5.20 Time....................................................................................................................66
5.5.21 General...............................................................................................................67
5.5.22 Network...............................................................................................................68
5.6 Setting Up the Master station Configuration Using the Web Pages................................70
5.6.1 Master Station Set-up page................................................................................70
5.6.2 Option Module Set-up (including host comms protocols)...................................72
5.6.3 Host Port Settings...............................................................................................72
5.6.4 Setting the IP Address........................................................................................73
6. MAKING THE SYSTEM WORK .......................................................................75
6.1 Commissioning the System.................................................................................................75
6.2 Monitoring and Controlling the Actuators..........................................................................76
GENERAL SAFETY INFORMATION........................................................................79

Introduction
5 of 82 Publication S703E V1.1 Issue 06/09
INTRODUCTION
Pakscan 3 is the latest network control system from Rotork. The Pakscan P3F master station
encompasses the P3 technology in a master station specifically designed for mounting in remote
locations. The P3F enclosure protects the electronics within to IP65 standards and is suitable for use
in those locations where more conventional equipment cannot be located. Compared to the P3, the
P3F is simplified to include only those features demanded by smaller and simpler applications. It is a
single channel system capable of supporting up to 32 actuators or other field units.
Most types of Rotork actuator can be connected to the Pakscan current loop provided they are fitted
with the necessary field unit. Information on the respective actuator field units can be found in the
appropriate manuals. In this guide, the type of actuator is not considered, though reference is made to
both the Integral and IQ actuator types of field unit. The type of field unit does not affect the setting up
of the system.
The P3F master station is supplied as a stand alone unit ready for connection to the actuators and
host control system.
This manualrelates to Pakscan P3F Master Stations
fitted with PS720 Current Loop modules
Fig 1: The Pakscan P3F Master Station

P3F - Pakscan Master Station Technical Manual
6 of 82 Publication S703E V1.1 Issue 06/09
(This page is intentionally blank)

Mounting the Master Station
7 of 82 Publication S703E V1.1 Issue 06/09
1. MOUNTING AND CONNECTING THE MASTER STATION
The Pakscan P3F master station provides front access for all the user connections including power
feed and the field loop wires to the Current Loop module (PS720). The host communication uses
screw terminal connections for the serial comms and RJ45 connections for the Ethernet links.
The field wiring for the loop and the master station alarms is taken to screw terminals on plug
in connectors that are fitted from below their appropriate module.
Power wiring is connected using a 3-way plug-in connector with screw terminals in the top of
the master station main circuit board.
Serial comms ports 1 and 2 (RS232 or RS485) connect to an 8-way plug-in connector with
screw terminals on the bottom of the main circuit board.
Ethernet connections use RJ45 connectors on the main circuit board. The service port
connector is intended for connection to a service laptop computer. Host ports 3 and 4 are for
permanent Ethernet connections.
1.1 Mechanical Fixing
.
Before fixing the master station in its permanent location, it may be more convenient to set the
comms link switches as discussed in section 3.
Fig 2: Pakscan 3F surface mounting dimensions.
All dimensions in mm
Hinge on left side of
enclosure
Holes for M8
fixing bolts

P3F - Pakscan Master Station Technical Manual
8 of 82 Publication S703E V1.1 Issue 06/09
Room should be left around the enclosure for all the connections and cables, allowing for suitable
bending radius on each lead. Power wiring should be suitably fused or protected with a miniature
circuit breaker (MCB) external to the master station.
The master station should be mounted on a flat surface using the mounting brackets provided. It
should be located in a way that permits easy opening of the front door and access to the internal
connectors and modules.
1.2 Serial Comms Connections
The serial data connections are via the Serial Comms terminal block located on the main circuit board
below the power supply and to the left of the DIN rail. This connector has screw terminals and plugs in
to the mating part fixed on the circuit board. The terminal connections are shown below.
Terminal RS232
Connections RS485 Connections
1 TX
2 RX Data -
3 GND GND
4
Port 1
Data +
5 TX
6 RX Data -
7 GND GND
8
Port 2
Data +
With RS485 it is possible to arrange a multi-drop data highway for the serial communications,
whilst RS232 must be single point comms.
1.3 Ethernet Comms Connections
Each Pakscan P3F master station has 3 x RJ45 Ethernet connectors for the host communication ports
and the service port. These are marked Port 3 and Port 4 (host communication ports) and Port 5
(service port). A portable computer (laptop) should be connected to Port 5, the service port, to set up
the P3F. Standard Ethernet shielded patch cables should be used with these ports.
1.4 Power Connector and Fuse
The Pakscan P3F has its own internal power supply and a three-way screw terminal connector at the
top of the main circuit board is provided to allow the mains power (85 to 265V AC – 47 to 63 Hz) to be
connected. The master station power fuse is located just below this connector and should be 250V 1A
fuse. For the 24V DC version the same three-way connector is used.
Fig 3: Serial Comms connector terminal functions
4
1
2
3
8
5
6
7
Port 1
Port 2

Mounting the Master Station
9 of 82 Publication S703E V1.1 Issue 06/09
Terminal ac Connection
(85-265V ac) dc Connection (18-36V dc)
1 N (Neutral) 0 V
2 L (Line) 24 V
3 E (Earth) Earth
1.5 ESD and Alarm Output Connector
There is a removable screw terminal connector plugged into the main circuit board of the P3F master
station for the connection of ESD hard-wired inputs and for connection to the internal alarm relay
contacts, when required. (On most systems these terminals will not be used; in which case a hard-
wired link between pins 4 and 5 should be added.)
Note that the relay is shown in the ‘Alarm Active’ or ‘power removed’ position.
1.6 Current Loop Connections
A removable screw terminal connector is located in the bottom of the Current Loop Module for the
connection of the Pakscan IIE current loop to the field mounted actuators.
Terminal Function
1 Alarm (common)
2 Alarm (normally closed)
3 Alarm (normally open)
4 Emergency Shutdown
5 Emergency Shutdown
Terminal Function
1 Port B In
2 Port B Out
3 Port B Screen
4 Port A In
5 Port A Out
6 Port A Screen
Fig 5: Alarm/ESD connector terminal functions
Fig 6: Current Loop connections
Alarm
5
4
1
2
3Emergency
Shutdown
PS710
CONNECTOR
Fig 4: Power connector terminal functions
1
2
3
Power

P3F - Pakscan Master Station Technical Manual
10 of 82 Publication S703E V1.1 Issue 06/09
Power
Connector
Ethernet
Ports
Hard Wired
ESD
Serial
Ports
Current
Loop
Fuse
Fig 7: View of the Pakscan P3F master station showing the Connectors and Fuse