Roundup CC-19 User manual

CORN CAROUSEL
Model CC-19
Series 9500400
Owner

s Manual
P/N 1010730 10/99
MANUFACTURING
NUMBERS:
9500410
9500412
®
US
C

CORN CAROUSEL
1
P/N 1010730 10/99
A.J. Antunes & Co.
General
The Roundup Corn Carousel displays and slowly
rotates hot cooked corn on the cob while maintaining
temperature and basting the corn in melted butter or
margarine. This unit creates impulse sales by attrac-
tively displaying the corn on the cob in an eye appeal-
ing manner, all buttered and ready to serve.
This manual provides the safety, installation and oper-
ating procedures for the Corn Carousel. We recom-
mend that all information contained in this manual be
read prior to installing and operating the unit.
Your Corn Carousel is manufactured from the finest
materials available and is assembled to Roundup’s
strict quality standards. This unit has been tested at
the factory to ensure dependable trouble-free opera-
tion.
OWNER INFORMATION
Operation ...................................................................6
Operating Instructions ...............................................6
Hi-Limit Reset............................................................6
Maintenance .............................................................6
Cleaning ...................................................................6
Replacing Components.............................................6
Troubleshooting ........................................................8
Wiring Diagram ......................................................... 9
Replacement Parts............................................. 10-11
Warranty.................................................... Back Cover
Owner Information .....................................................1
General......................................................................1
Warranty Information.................................................1
Service/Technical Assistance....................................2
Important Safety Information ...................................2
Specifications ............................................................4
Electrical Ratings......................................................4
Electrical Cord & Plug Configurations ......................4
Capacities.................................................................4
Shipping Weight........................................................4
Dimensions...............................................................4
Installation .................................................................5
Unpacking.................................................................5
Equipment Setup ......................................................5
TABLE OF CONTENTS
IMPORTANT! Keep these instructions for future reference.
If the unit changes ownership, be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier immedi-
ately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical
components
• Damage from tampering with, removal of, or
changing any preset control or safety device.

WARNING
GENERAL WARNING. Indicates informa-
tion important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment and/or
severe bodily injury or death.
Throughout this manual, you will find the following safety words and symbols that signify important safety issues
with regards to operating or maintaining the equipment.
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
WARNING
ELECTRICAL WARNING. Indicates infor-
mation relating to possible shock hazard.
Failure to observe may result in damage
to the equipment and/or severe bodily
injury or death.
CAUTION
GENERAL CAUTION. Indicates informa-
tion important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment.
WARNING
HOT SURFACE WARNING. Indicates
information important to the handling of
equipment and parts. Failure to observe
caution could result in personal injury.
IMPORTANT SAFETY INFORMATION
CORN CAROUSEL
2P/N 1010730 10/99
A.J. Antunes & Co.
Service/Technical Assistance
If you experience any problems with the installation or
operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your authorized service agency for assistance.
The serial number is on the specification plate located
on the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
OWNER INFORMATION (continued)
Refer to the service agency directory included with
your unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this unit.
You may also contact the factory at 1-877-392-7854 if
you have trouble locating your local authorized service
agency.

CORN CAROUSEL
3
P/N 1010730 10/99
A.J. Antunes & Co.
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a
properly grounded cord connector. Do not
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend-
ed use as described in this manual. Do not use
corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Roundup
authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
The following warnings and cautions appear
throughout this manual and should be carefully
observed.
• Turn the unit off, disconnect the power source
and allow unit to cool down before performing
any service or maintenance on the unit.
• The procedures in this chapter may include
the use of chemical products. These chemi-
cal products will be highlighted with bold face
letters followed by the abbreviated HCS
(Hazard Communication Standard). See
Hazard Communication Standard manual for
the appropriated Material Safety Data Sheets
(MSDS).
• The unit should be grounded according to
local electrical codes to prevent the possibili-
ty of electrical shock. It requires a grounded
receptacle with separate electrical lines, pro-
tected by fuses or circuit breaker of the prop-
er rating.
• All electrical connections must be in accor-
dance with local electrical codes and any
other applicable codes.
• WARNING ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
- Electrical ground is required on this appli-
ance.
- Do not modify the power supply cord plug.
If it does not fit the outlet, have a proper
outlet installed by a qualified electrician.
- Do not use an extension cord with this
appliance.
- Check with a qualified electrician if you are
in doubt as to whether the appliance is
properly grounded.

POWER OFF
100
120
140
160
180
200
Dimensions
Capacity
Quantity ten of 6" normal size ears of corn
Shipping Weight
30 lbs. (13.6 kilos)
6"
(182 mm)
CORN CAROUSEL
4P/N 1010730 10/99
A.J. Antunes & Co.
Voltage Watts Amps Hertz
120 1000 8.3 60
220/240 1200 5.0 60
SPECIFICATIONS
Electrical Ratings
Electrical Plug Configurations
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other applica-
ble codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appli-
ance.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
Description Configuration
NEMA-5-15P
15 Amp, 120 VAC
CEE 7/7 Schuko
16 Amp, 250 VAC
19-1/4"
(489 mm)

POWER OFF
100
120
140
160
180
200
CORN CAROUSEL
5
P/N 1010730 10/99
A.J. Antunes & Co.
Figure 1. Corn Carousel
Driver
Assembly
Unpacking
1. Remove unit and all packing materials from ship-
ping carton.
2. Open the large box. Remove all packing materi-
als and protective coverings from the unit and
parts.
3. Wash driver assy. in soap and water. Wipe all
surfaces of the unit with a hot damp cloth.
NOTE: Do not use a dripping wet cloth. Wring out
before use.
4. Install driver assy. onto unit. Make sure it seats
properly on hub spindle.
NOTE: If any parts are missing or damaged, contact
Antunes Technical Service IMMEDIATELY at 1-877-
392-7854.
Equipment Setup
When placing the unit into service, pay attention to the
following guidelines.
• Make sure power to the unit is off and the unit is
at room temperature.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
Connect the unit to the power supply. Refer to the
specification plate for the proper voltage.
INSTALLATION
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other applica-
ble codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If it
does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appli-
ance.
• The unit should be grounded according to
local electrical codes to prevent the possibility
of electrical shock. It requires a grounded
receptacle with separate electrical lines, pro-
tected by fuses or circuit breaker of the proper
rating.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.

Cleaning
1. Remove driver assy. and wash in hot detergent
water. Rinse in clear water.
2. Clean stainless steel top with damp cloth, rinse,
and dry with clean cloth.
These simple cleaning procedures should be per-
formed after every use. To maintain the overall cleanli-
ness of the carousel and to prevent unwanted dust
from accumulating on the surface, cover the carousel
when not in use.
CORN CAROUSEL
6P/N 1010730 10/99
A.J. Antunes & Co.
POWER OFF
100
120
140
160
180
200
Figure 2. Controls
Rocker Switch
(Power On/Off) Temperature
Control
Hi-Limit Switch
Operating Instructions
1. Turn the rocker switch to the ON position.
2. Place the desired amount of butter or margarine
onto the stainless steel base.
3. Set the temperature control to the desired setting.
4. Wait approximately 15 minutes for the butter or
margarine to melt before placing the cooked corn
cobs between the driving arms.
NOTE: When butter/margerine has melted, depth
should not exceed 1/4".
IMPORTANT: The kernels may flatten out when
corn is allowed to stay in the carousel for a long
period of time. To prevent this, reduce the number
of ears placed in the carousel during slow periods..
It is recommended that corn not be kept in
carousel longer than 1-1/2 hours.
Hi-Limit Reset Button
A hi-limit thermostat will turn off electrical power to the
heater and control circuits if the unit overheats. To
reset this thermostat, allow sufficient time (10-15 min-
OPERATION
WARNING
Turn the unit off, disconnect the power source
and allow the unit to cool down before performing
any service or maintenance on the unit.
MAINTENANCE
CAUTION
To prevent damage to the unit, do not use abra-
sive cleaners on the unit.
Replacing Components
NOTE: It is recommended that all service procedures
be performed by a qualified authorized service techni-
cian.
NOTE: Reference numbers in procedures correspond
to replacement parts on pages 10-11.
POWER CORD REPLACEMENT
1. Turn off rocker switch (power on/off), unplug the
power cord and allow the unit to cool down before
proceeding.
2. Remove the adjustable legs (23), base plate (22)
and insulation (21).
CAUTION
Do not tilt unit on its side to drain butter or mar-
garine. This will cause premature part failure due
to seepage into the interior components.
utes) for the unit to cool down, then depress the reset
button located on the bottom of the unit (Figure 2).
If hi-limit thermostat requires continuous resetting,
contact your Roundup Authorized Service Agency
for service.

CORN CAROUSEL
7
P/N 1010730 10/99
A.J. Antunes & Co.
3. Disconnect power cord wires from terminal block.
4. Remove strain relief nut (15) from outside of unit .
5. Squeeze strain relief and pull cord out.
6. Remove nut from inside of unit and remove strain
relief.
7. Reverse steps 2-6 to install new power cord
and/or strain relief.
DRIVE MOTOR REPLACEMENT
1. Turn off rocker switch (power on/off), unplug the
power cord and allow the unit to cool down before
proceeding.
2. Remove the driver assy. (1). Unscrew the two
screws (3) from top of the grill cone (4). These
screws secure the motor mounting bracket to the
inside of the cone.
3. Carefully turn unit over. Remove the adjustable
legs (23), base plate (22) and insulation (21).
4. Disconnect the wires and carefully remove drive
motor and bracket assembly.
5. Remove drive motor (10) from mounting bracket
(9).
6. Assemble replacement motor to bracket and con-
nect replacement motor wires.
7. Place the motor into the cone recess and align
mounting holes. Carefully tilt the unit on end and
secure motor with original screws (3).
NOTE: Make sure grommet (s) is properly seated in
cone.
8. Re-install insulation, base plate and legs.
9. Re-install driver assy.
10. Check for proper operation before placing unit
into service.
FAN REPLACEMENT
1. Turn off rocker switch (power on/off), unplug the
power cord and allow the unit to cool down before
proceeding.
2. Remove the driver assy. (1). Unscrew the two
screws (3) from top of the grill cone (4). These
screws secure the motor mounting bracket to the
inside of the cone.
3. Carefully turn unit over. Remove the adjustable
legs (23), base plate (22) and insulation (21).
4. Carefully pull fan from drive motor shaft.
5. Install replacement fan onto motor shaft with
metal spring toward housing. Fan must be all the
way onto shaft to allow clearance below to base
plate.
Make sure all wires are clear so fan blade rotates
freely.
NOTE: Fan should slide on with finger pressure. If fan
is too tight of a fit, drill fan hole bore to suit diameter of
motor shaft.
CAUTION
Do not use excessive force or hammer to mount
fan or damage to internal gear train will occur.

CORN CAROUSEL
8P/N 1010730 10/99
A.J. Antunes & Co.
TROUBLESHOOTING
WARNING
To avoid possible personal injury and/or damage to the unit, service and repair of electrical equipment
should be performed by qualified service personnel. The unit should be unplugged when servicing.
Unit will not heat up.
Unit heats up but driver
assy. will not turn.
Unit operates but does not
heat evenly.
Drive assy. does not turn
smoothly.
Unit runs but does not heat
up adequately.
Unit runs but overheats.
Power cord not plugged in.
Circuit breaker tripped.
Hi-limit switch tripped.
Power cord defective.
Loose wire at switch or ground.
Rocker switch defective.
Heating element defective.
Temperature control defective.
Hi-limit thermostat defective.
Driver assy. not properly seated.
Faulty wiring.
Drive motor defective.
Loose wires at controls or heating
element.
Heating element defective.
Temperature control defective.
Driver assy. not resting on level sur-
face.
Drive motor defective.
Driver assy. catching on grill cover.
Temperature control defective.
Temperature control defective.
Plug cord into outlet.
Reset circuit breaker.
Reset hi-limit switch.
Replace power cord.
Tighten wires and replace if burned or
charred.
Replace switch.
Replace element.
Replace temperature control.
Replace thermostat.
Push driver assy. onto hub spindle until it
snaps into place.
Check wiring. Replace if faulty.
Replace motor.
Tighten wires and replace if burned or
charred.
Replace heating element.
Replace temperature control.
Check surface. Check driver assy. for
proper seating.
Replace motor.
Bend arms to prevent from driver assy.
from catching.
Replace temperature control.
Replace temperature control.
Problem Possible Cause Corrective Action

CORN CAROUSEL
9
P/N 1010730 10/99
A.J. Antunes & Co.
WIRING DIAGRAMS
Pictorial Wiring Diagram

CORN CAROUSEL
10 P/N 1010730 10/99
A.J. Antunes & Co.
REPLACEMENT PARTS (continued)
22
21
19
20
13
12
10
9
5
4
3
2
1
26
27
6
7
8
11 24
14 15
28
16
17
18
23

CORN CAROUSEL
11
P/N 1010730 10/99
A.J. Antunes & Co.
1 0010241 Driver Assy. 1
2 040P109 Grommet 1
3 310P109* Screw, #10-32 x 3/8" 8
4 0021203 Grill Cone Weldment 1
5 0503532 Retainer, Thermostat 1
6 0503522 Bracket, Hi-Limit 1
7 4030162 Hi-Limit Thermostat 1
8 308P103* Screw, Truss Hd.,
#8-32 x 1/4" 2
9 0020657 Bracket, Motor 1
10 400K150 Motor, 120 Volt 1
400K151 Motor, 220/240 Volt 1
11 0400316 Insulator, Themostat, Hi-Limit 1
12 0503516 Heat Liner 1
13 4030111 Heating Element, 120V,
1000 Watt 1
4030136 Heating Element, 220V,
1000 Watt 1
14 0700463 Power Cord, 120V, NEMA 5-15P 1
0700375 Power Cord, 220/240V, CEE 7/7 1
15 040K251 Strain Relief w/Locknut 1
16 4010137 Rocker Switch, Power On/Off
220/240V 1
4010151 Rocker Switch, Power On/Off
120V 1
17 2100110 Knob, Temperature Control,
100°-200°F 1
2100225 Knob, Temperature Control,
40°-125°C 1
18 4060304 Terminal Block 1
19 4030103 Temperature Control, Thermostat 1
20 0503539 Skirt 1
21 0400107 Insulation 1
22 0503534 Base Plate 1
23 210K105 Adjustable Leg Kit
(Incl. Qty. 4 Legs) 1
24 211P122* Retaining Ring 1
25 0700585 Wire Set (not shown) 1
26 SG-20 Food Shield (optional) 1
27 050K118 Brackets, Food Shield (set of 3) 1
28 308P124* Screw, 1-way, #8-32 x 1/2" 2
29 308P104* Screw, Large Truss Hd.,
SS, #8-32 x 3/8" 2
* Only available in packages of 1
0.
Item Part Description Qty.
No. Item Part Description Qty. No.

CORN CAROUSEL
12 P/N 1010730 10/99
A.J. Antunes & Co.
NOTES

A.J. ANTUNES & CO.
180 Kehoe Blvd. • Carol Stream, Illinois 60188
Telephone [phone] • FAX [phone] • 1-877-392-7854
www.ajantunes.com
LIMITED WARRANTY
Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest
materials available and manufactured to high quality standards. These units are warranted to be free from mechanical
and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever
occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.
To insure continued proper operation of the units, follow the maintenance procedure outlined in the Owner’s Manual.
1.This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the
Equipment. This warranty does not include overtime charges or work done by unauthorized service agencies or personnel.
This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and mainte-
nance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the Equipment. This
warranty does not cover consumable items such as platen release sheet and conveyor belt wraps. This warranty does not
pay travel, mileage, or any other charges for an authorized service agency to reach the equipment location.
2.Roundup reserves the right to make changes in design or add any improvements on any product. The right is always
reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equip-
ment do not constitute a warranty charge.
3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should
be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage
should be reported to the carrier. This damage is not covered under this warranty.
4.Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes
are the responsibility of the purchaser.
5.THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD-
ING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF
WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO
EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE
BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.