Rowlinson Garden Products Potting Store SS291C User manual

Potting Store English SS291C
x 2 Drill
Assembly Instructions
1
2
3
11
6
8
5
4
7
25
10
9
12
13
14
15
16
17
18
19
20
22
21
23 24
29
26
28
32
30
31
37
27
39
40
38
33
34
35
36
41
42
No. Components Qty.
1Floor panel 2
2Angled floor panel 1
3Small back wall panel (1890x570mm) 1
4Small side wall panel (1890x526mm) 2
5Large wall panel (1890x1174mm) 2
6Door panel 1
7Right-hand window panel 1
8Left-hand window panel 1
9Window panel (Opening window) 3
10 Apex panel 1
11 Inside roof capping (170x2145mm) 1
12 Roof block (90x54x2100mm) 1
13 Left-hand rear roof panel 1
14 Right-hand rear roof panel 1
15 Mid roof panel 2
16 Left-hand glazed roof panel 1
17 Right-hand glazed roof panel 1
18 Triangular glazed roof panels 3
19 Roof felt roll (4m) 1
20 Roof felt roll (2m) 1
21 Outside roof capping (170x2210mm) 1
22 Acorn finial 1
23 Apex bargeboards 2
24 Roof felt to glass panel c/strip (35x12x1090mm) 2
25 Angled roof coverstrips (12x35x1160mm) 4
26 Left glazed roof bargeboard (35x12x765mm) 1
27 Right glazed roof bargeboard (35x12x765mm) 1
28 Triangular roof panel bargeboards 3
29 Door rebate strip (35x12x1718mm) 2
30 Door 1
31 Corner/joint coverstrips (48x12x1890mm) 7
32 Angled corner coverstrips (12x35x1910mm) 4
33 Potting table 1
34 Side potting table 2
35 Potting table legs (29x35x740mm) 4
36 Large window glazing (750x655mm) 5
37 Small window glazing (580x255mm) 5
38 Large window beading (12x30x728mm) 10
39 Large window beading (12x30x657mm) 10
40 Small window beading (15x15x257mm) 10
41 Small window beading (15x15x555mm) 10
42 Roof support rails 2
Gloves
Before assembly
•We recommend that time is taken to read the
instructions before starting assembly, then
follow the easy step by step guide.
The instruction sheet is only a guide to
the assembly. Certain items may not be
shown to scale.
•Check all components prior to assembly
•This product should be assembled by no
less than two people.
•Never attempt to erect the assembly in
high winds.
•Drill components where indicated.
•Some of the components may have sharp
edges wear protective work gloves while
handling components.
1813mm
2955mm
Recommended tools
for assembly
•Cross head screw driver
•Hammer
•Sharp knife
•Drill
•3mm diameter drill bit
•6mm diameter drill bit
•Spirit level
•Silicon sealant
•Step ladder
•prop
43
Footprint
No. fixing Kit Qty.
43 Special finial 1
44 T-hinge (254mm) 3
45 Turn button 1
46 Pad bolt 1
47 Metal L-brackets 4
48 50mm coach bolts 4
49 6mm washers 4
50 6mm nuts 4
51 63mm screws 31
52 50mm screws 115
53 40mm screws 22
54 25mm screws 41
55 22mm screws 6
56 30mm nails 69
57 25mm nails 120
58 10mm felt nails 80
44
45
46

Drill pilot holes with a 3mm drill bit for all
screws in this section.
side wall panel
back wall panel (570mm)
50mm
Panel frames
rest on floor.
Panel cladding
overhangs floor
edge.
2. Wall panels
Position the 570mm wide wall panel and a large wall panel on the floor as shown. Note how the panel frames sit on the floor with the panel cladding overhanging the floor
edge. Ensure square and secure using 4 x 50mm screws, screw through the frame of the small panel into the frame of the large panel. Position a 526mm wide wall panel
next to the large panel, ensure square and secure them together in the same way. Continue adding the rest of the panels as shown in the diagrams using 4 x 50mm screws
per join. Lift the apex panel on top of the back wall, make sure the bottom shiplap board of the apex panel fits correctly into the top shiplap board of the back panel. Secure
by using 4 x 50mm screws, screw up through the top frame of the back panel into the bottom frame of the apex panel.
Important note
To " VALIDATE" the guarantee, adequate provision must
be made to ensure ground contact is avoided and air is
able to circulate underneath the building.
Placing the building on a concrete pad or slab base is
acceptable provided that the building is not allowed to sit
in pooled water during wet conditions.
If the building is to sit on soil or grass it MUST be
erected on pressure treated wooden 50mm x 50mm or
similar bearers (These are not supplied in the kit).
Rowlinson Garden Products recommend using pressure
treated bearers with all buildings on any type of base.
3. Secure the walls to the floor
Ensure the panels are sitting square on the floor. Secure using 19 x 63mm screws, screw through the panel frames and floor into the floor joists.
63mm
1. Floor panels
Prepare a level area for the shed to sit. Position the three floor panels together and check that the whole floor is sitting level.
570mm
Drill pilot holes with a 3mm drill bit for all
screws in this section.
3mm
Drill
50mm
Floor
50mm
Use this diagram to check the
correct orientation of the corners
Important Ensure the back
panel and apex
panel interlock
correctly.
Apex panel
Back panel
63mm
3mm
Drill
526mm
side wall
Back wall
Door panel

50mm
Drill pilot holes with a 3mm drill bit for all
screws in this section.
3mm
Drill
50mm
Roof centre block and inside capping
Side view End view
Assemble component
Important note
Ensure roof block assembly is
sitting level and support this
end securely with a prop.
50mm
5. Roof part 2
Lift on the left and right-hand glazed roof panels. Add a bead of silicon down the edge adjoining the solid roof panels and secure to the roof sections using 2 x 50mm screws
per panel.
View from inside the potting store looking up
Drill pilot holes with a 3mm drill bit for all
screws in this section.
3mm
Drill
40mm
6. Roof part 3
Position the triangular roof panels as shown, loosely secure them together using 2 x 50mm screws per join as shown. Adjust the roof panels to achieve the best fit. Add a
bead of silicon between each roof panel then fully tighten the screws.
Drill pilot holes with a 3mm drill bit for all
screws in this section.
3mm
Drill View from inside the potting store looking up
Important note
Add a bead of silicon down the
edge of each panel before
finally securing together.
Important note
Secure panels loosely and
adjust to achieve best fit.
Add a bead of silicon
down the edge of each
panel before finally
securing together.
4. Roof part 1
Build the two large roof sections using the four solid roof panels by joining the panel frames together, ensure the frames are flush with each other and secure using 2 x 50mm
screws for each panel join. Assemble the roof centre block with the internal roof capping, have the block sitting central on the cap except at the flat end where the two
components should be flush with each other. Secure the capping to the centre block using 8 x 50mm screws. Screw through the cap into the block. Insert the flat end of the
roof block assembly into the apex, secure using 2 x 50mm screws. screw up through apex frame into the roof block assembly. ensure the roof block assembly is sitting level
and securely support the other end using a prop. When the block is secure and fully supported lift on the two roof sections and secure to the walls panel using 6 x 40mm screws
per side.
50mm
50mm
50mm
50mm
Make sure the two
components are
flush at this end.
Apex Panel

50mm
7. Roof part 4
Check the whole roof is sitting correctly and adjust if necessary. From the inside of the potting store, secure the solid roof panels to the apex panel using 2 x 50mm screws
for each half of the roof then secure the solid roof panels and left and right-handed glazed panels to the roof block assembly using 6 x 63mm screws each side. Fix the
glazed panels down to the wall panels using 2 x 50mm screws per panel, screw through the roof panel frame into the top of the window panels. screw the two roof support
rails to the roof framing using 2 x 50mm screws per rail.
50mm
50mm
63mm
9. Roof capping and apex bargeboards
Fix the acorn finial centrally to the rounded end of the roof capping piece using 1 x 50mm screw, screw up through the capping into the base of the acorn finial. Place the
capping piece on top of the roof and screw down through the capping into the centre block using 8 x 50mm screws. Fasten the two apex bargeboards to the apex end of
the roof, position so that the two boards meet evenly at the ridge of the roof, secure using 4 x 40 mm screws through each board into the roof battens. Position the finial
centrally over the join of the two bargeboards and secure using 2 x 40mm screws.
10mm
Felt
nail
50mm
50mm
40mm
40mm
10mm
Felt
nail
10mm
Felt
nail
10mm
Felt
nail
Important note
Have a least 25mm of felt
overlapping the glazed roof
panels.
Apex Panel
63mm
Important note
Attach the two roof support
rails wit 2 x 50mm screws.
8. Roof felt
Cut the 4m felt roll into two equal parts. Place a length of felt over the solid part of one side of the roof. Along the lower edge of the roof leave an overhang of felt of
at least 45mm and at the end where it meets the glazed panels have the felt over lap the glazing by at least 25mm. Fold down the felt along the lower edge and secure
to the felt batten using 20 x10mm felt nails evenly spaced. Tension the felt up the roof and secure along the upper edge using 5 x 10mm felt nails. Repeat this for the
second piece of felt on the other side of the roof. Once the two pieces of felt are in place position the 2m roll of felt over the roof ridge making sure it sits centrally and
overlaps the other two felt pieces, attach using 20 x 10mm felt nails evenly spaced, along each lower edge of the piece of felt. Dress down the felt pieces at the apex end
and attach to the roof battens using 10 x 10mm felt nails. When all the felt is in fixed in position, trim of any excess.
50mm

10. Roof coverstrips
Under the flap of roof felt that overlaps the glazed panels, add a good bead of silicon. Drill four pilot holes evenly spaced along the length of each roof felt to glazed panel
coverstrips. Align over the join of the solid roof panel and glazed panel, tuck under the roof capping and secure using 4 x 25mm screws. Drill four pilot holes evenly spaced
along the length of each angled roof coverstrip. Apply a good bead of silicon along the underside of the strips. Position a strip over each of the roof panel joins, tucking each
one under the top cap with the pointed end pointing down the roof, Secure each strip with 4 x 25mm screws.
11. Corner/joint coverstrips
Secure the seven corner/joint coverstrip and the four angled corner coverstrips in the positions shown in the second diagram. Each strip is fixed using 4 x 30mm nails evenly
spaced along the length of the strip
22mm
50mm
It will be necessary to
drill holes for the 4
coach bolts using a 6mm
diameter drill bit.
Drill
25mm
30mm 30mm
25mm
Important note
Ensure a good bead of silicon
has been applied under the flap
of roof felt that overlaps the
glazed panels before screwing
the coverstrips down.
Flap of roof felt overlapping
glazed panels
Flap of roof felt overlapping
glazed panels
25mm
It is recommended to drill pilot holes with a
3mm drill bit for all screws in this section.
3mm
Drill
25mm
Important note
Add a bead of silicon sealant to the
underside of each strip just prior to
positioning them and fixing them down.
Corner/joint coverstrips
Angled coverstrips
Angled coverstrips
Corner/joint coverstrips
Corner/joint
coverstrips
32mm
35mm
12. Door
Attach the door rebate strips flush to the framing of the door opening using 5 x 35mm nails per strip. Position the door in the opening and secure in place with 3 T-
hinges and 7 x 32mm screws per hinge. Fit the pad bolt to the door using 4 x 22mm screws and 2 x 50mm coach bolts, nuts and washers. It will be necessary to drill holes
for the coach bolts using a 6mm diameter drill bit. Fit the catch plate to the wall panel ensure the bolt is able to slide into the catch plate. Attach using 2 x 22mm screws and
2 x 50mm coach bolts, nuts and washers. Position the turn button near the top of the door, secure to the wall panel using 1 x 25mm screw.