Royal Copystar Ri 6230 Service manual

TECHNICAL BULLETIN Ri 6230
SUBJECT: BULLETIN INDEX 10/10/00
SUBJECT: BULLETIN #
NEW MODEL PRODUCT INFORMATION.................................................................................................1

RECOMMENDED ACTION FOR FIELD MACHINES
!AT SETUP !NEXT SERVICE CALL
!NEXT PM )INFORMATION ONLY
TECHNICAL BULLETIN Ri 6230
Bulletin #Ri 6230-01 Model Ri 6230 Date 10/10/00
Affected Serial Number
From introduction
Subject NEW MODEL PRODUCT INFORMATION
In this Bulletin, you will find Specifications and relevant Technical Information concerning the new Ri
6230 High Performance Digital Copier/Network Printer. Some special features unique to the Ri 6230
are as follows:
•The all-new, embedded Print/Scan System (L) that
will allow easy setup and continuous scanning via
the Document Feeder, directly to your PC.
•The optional ST-11 Paper Deck offers a 4000
Sheet capacity.
•A choice of optional Finishing Devices:
1. The F-4220 Saddle Stitcher or,
2. The F-4330 All Position Staple Finisher with
standard Two and Three Hole Punch.
•62CPM copy/print speeds.
•A Toner Save Mode (ECO) for Copy and Print
Output.
•The Ri 6230 also includes some of the most
sophisticated copier/printer technologies available
like dual Magnetic Rollers, dual Lasers, Air Paper
Feed and long-life consumables.
Training for the Ri 6230 is available at our Dallas NTC. The class is 5 days and will cover Print/Scan
System L. Please contact your Regional offices to sign up for Ri 6230 Training Certification or use the
new on-line Training Reservation System on Dealernet.
If you have any additional questions, please contact the Copystar Diagnostic Center or email us at
[email protected].
Ri 6230/w F-4220/ST-11

Ri 6230-01
October 10, 2000
Page 2
SERVICE DOCUMENTATION
Description Part Number Price
Ri 6230 Service Manual 2A070940 $50.00
Ri 6230 Parts List (Revision 1) 2A070950 $15.00
Ri 6230 Instruction Handbook Available on Technical Web Site on
Dealernet N/C
Ri 6230 PM List 8992A055 $2.00
Print/Scan System (L) Instruction Handbook Available on Technical Web Site on
Dealernet N/C
F-4220 Service Manual 5C170760 $25.00
F-4220 Parts List 5C170770 $15.00
F-4330 Service Manual 3BD70760 $15.00
F-4330 Parts List 3BD70770 $15.00
F-4330/M-2107 Instruction Handbook Available on Technical Web Site on
Dealernet N/C
ST-11 Service Manual 3BF70760 $15.00
ST-11 Parts List 3BF70770 $15.00
Ri 6230 Parts Price List Available on Technical Web Site on
Dealernet only N/C
ACCESSORIES
ITEM Part Number Description
Print/Scan System (L) ¬023BJ003 Internal Embedded Print Controller
ST-11 023BF003 Optional 4,000 sheet paper deck
F-4330 023BD003 Optional Finisher
F-4220 00105031 Saddle Stitcher
TS-1 023BS003 Tandem Kit (Available in October 2000)
Attachment Kit for F-4330 2A082030 Attachment Kit
Copy Tray 2A304190 Optional Copy Tray
Staple Cartridge for F-4130,
F-4220, F-4330 36882040 5,000 Pieces/Cartridge, 3 Cartridges/case
Staple Cartridge for F-4220 Saddle
Stitcher (function) 59982040 2,000 Pieces/Cartridge, 3 Cartridges/case
¬Includes Printer Board, Scanner Board (NS-20) and Network Card (IB-20) and CD-ROM’s containing the Print Drivers,
Network Utility, Scanner Utility and Paper Port. The IB-20 NIC provides 10Base-2, 10/100BaseT Networking.
Ri 6230 YIELDS & COST PER COPY
Description Part Number Yield (Prints) Price CPC
Drum 2A082010 3.6 million * $420.00 0.000113
Developer N32D 850g 37026111 300,000/ 2 Bottles $70.00 0.000446
Toner N32T 1,200g 37026016 30,000/Cartridge
(Based upon 6% Original) $75.00 0.002418
Drum, Developer, and Toner are exclusive. Two 850g Bottles are required at setup, 1700g total.
*The photoconductor will be free from defects in workmanship and material under normal use and service for a
period of 36 months from the date of installation, or 3.6 million copies, whichever comes first.
This warranty does not apply to any drum that is damaged due to improper storage, handling, or cleaning; or for
any drum that is scratched by an operator, machine or technician.

Ri 6230-01
October 10, 2000
Page 3
EP-ROM INFORMATION
Part
Number Description Location Check Sum Price Blank ROM (See below)
2A068036 ROM MAIN ENGINE ASS’Y (SP) Main PCB 7A15 $ A
2A068053 ROM FONT A ASS’Y (SP) Operation PCB 8D8F $ A
2A068047 ROM SCANNER MMI ASS’Y (SP) Scan PCB C5AD $ C
2A068073 IC ROM MEMORY COPY Memory Board 1 5136 $ B
3BD27021 F-4330 IC-ROM F-4330 Main PCB 4BF8 $ D
5C120920 F-4220 Saddle Control IC-ROM Saddle Controller PCB F8CE $ E
5C120910 F-4220 Finisher Control IC-ROM Finisher Controller PCB 4BO4 $ F
BLANK EP-ROM INFORMATION
For dealers that download software updates from the Technical Web Site on Dealernet, we have included part numbers
for ordering blank EP-ROMS as follows:
Blank EP-ROM Description Part Number Price
AEP-ROM (4MB) 32 Pin 100ns 84900066 $
BEP-ROM (4MB) 40 Pin 120ns 84900054 $
CEP-ROM (8MB) 32 Pin 100ns 84900068 $
DEP-ROM (1MB) 32 Pin 120ns 84900020 $
EEP-ROM (1MB) 32 Pin 80ns 84900072 $
FEP-ROM (4MB) 40 Pin 80ns 84900071 $
If obtaining Blank EP-ROMS from a source other than Dallas, please confirm that the processing speed (ns) of the
blank EP-ROM is equal to or higher than the number given in the chart above. Operation problems can occur if the
processing speed is a lesser value.
NEW & REPAIR PRINTED CIRCUIT BOARDS
PCB NAME NEW PCB P/N REPAIR PCB P/N REPAIR PCB PRICE
Main PCB (Ri 6230) 2A068081 8492A081 $
Engine Output PCB 2A001161 8492A061 $
Operation Unit Main PCB 2A068190 8492A090 $
Power Source PCB 120 2A028121 8492A021 $
Parts, Driver PCB (SP) SRDF 3AL93020 8493AL20 $
Memory PCB 2A068090 8492A050 $
Operation Unit 2A024020 8492A020 $
Printer Board 3BJ01010 8493BJ10 $
Scanner Board 3BJ01030 8493BJ30 $
Network Board 3BJ01020 8493BJ20 $
Defective Memory and Print/Scan System L Boards being returned within the 120 day warranty period, must be
returned to the Dallas PDC utilizing a Return Parts Claim Form. Credit will then be issued from your Regional office.
Defective Memory Boards and Print/Scan System L Boards out of warranty may be returned for repair to the Dallas
PDC using the Printed Circuit Board Repair Form.

Ri 6230-01
October 10, 2000
Page 4
PREVENTATIVE MAINTENANCE
Ri 6230 PM CYCLE Ri 6230 MONTHLY VOLUME
300,000 prints. 300,000 prints
300K PM Kit Contents
P/N 5832A030
$101.59
Items Description Qty.
36793312 Cleaning Blade 1
2A018050 Cleaning Brush 1
36718110 Terminal, Cleaning Brush 1
2A020340 Lower Cleaning Roller 1
2A020330 Felt, Cleaning 1
600K PM Kit Contents
P/N 5832A060
$444.64
Items Description Qty.
36793312 Cleaning Blade 1
2A018050 Cleaning Brush 1
36718110 Terminal, Cleaning Brush 1
2A020340 Lower Cleaning Roller 1
2A020330 Felt, Cleaning 1
36793281 Transfer Belt 1
2A016020 Transfer Roller 1
2A016040 Brush, Belt Cleaning 1
36793670 Front Shield Cleaning 1
3A068220 MC Cleaning Pad Ass’y 2
36768080 Grid Cleaning Pad Ass’y 1
2A000220 Developing Blade Ass’y 1
2A014460 Filter, Developing 1
2A014360 Upper Seal Developing 1
36793341 Upper Cover Cleaning 1
2A068210 Lower Blade Ass’y 1
2A020010 Heat Roller 1
2A020020 Press Roller 1
PM Kit contents and pricing is subject to change without notice.

Ri 6230-01
October 10, 2000
Page 5
Ri 6230 Machine Specifications
Type Console
Copying system Dry, indirect electrostatic system
Originals Sheets and books
Maximum size: 11" x17"
Original feed system Fixed
Copy paper Cassette and duplex unit: Plain paper 16~24lb. Bond
Bypass table: Plain paper 16~43lb. Bond (43lb. Bond = 90lb. Index)
Special paper: Transparencies, tracing paper, colored paper, letterhead,
and envelopes (only when used as a printer) Note: Use the bypass table for special paper.
Copying sizes Maximum: 11" x 17" Minimum: 5 1/2" x 8 1/2"
During duplex copying:
Maximum: 11" x 17" Minimum: 5 1/2" x 8 1/2"
Magnification ratios Manual mode: 25 – 400%, 1% increments
Auto copy mode: Fixed ratios
1:1, 1:4.00/1:2.00/1:1.29/1:1.21/1:0.78/
1:0.64/1:0.50/1:0.25
100% magnification Copier: ±0.8%
SRDF: ±1.5%
Enlargement/reduction Copier: ±1.0%
SRDF: ±1.5%
Copy speed At 100% magnification in memory copy mode:
11" x 8 1/2", 62 copies/min.
8 1/2" x 11R", 44 copies/min.
11" x 17", 32 copies/min.
8 1/2" x 14", 38 copies/min.
When the SRDF is used at 100% magnification
11" x 8 1/2": 62 copies/min.
First copy time 3.6 sec. or less 11" x 8 1/2", 100% magnification,
Upper drawer, manual copy density control.
Warm-up time 360 sec. or less (room temperature 68°F/20°C, 65%RH).
Paper feed system Automatic feed.
Capacity:Two Cassettes: 550 sheets. Large Paper Deck: 3000 sheets.
Manual feed Capacity: Bypass: 100 sheets.
Photoconductor a-Si (film thickness 30µm, drum diameter 84 mm).
Charging system Single positive corona charging, 900µA.
Exposure light source Semiconductor laser.
Developing system Dry, reverse developing (double magnetic roller).Developer: 2-component, ferrite carrier and N32T black toner.
Density control: Developer density detection. Toner replenishing: automatic from a toner hopper.
Transfer system Transfer belt, approximately 1.2 to 1.3 kV, (rated current: 50 mA.
Separation system Transfer belt and separation claws.
Fixing system Heat roller: Heat source: halogen heaters (main 970 W, sub 270 W). Control temperature:
356°F/185°C (at normal ambient temperature). Abnormally high temperature protection
devices: 356°F/180°C thermostats.
Charge erasing system Exposure by cleaning lamp.
Cleaning system Cleaning blade.
Scanning system Flat bed scanning by CCD image sensor.
Bit map memory 64 MB (standard).
Image storage memory 8.5 GB (standard).
Resolution 600 x 600 dpi.
Light source Inert gas lamp (24W).
Dimensions 26 15/16" (W) x 31 5/16" (D) x 46 1/6" (H)
Weight 440 lbs.
Floor requirements 47 5/8" (W) x 31 5/16" (D)
Power source 120V AC, 60 Hz, 13 A (dedicated Line)
Rated Power consumption Continuous copying: 1920W, 16 A
1. During preheat 198W or less 3. Shutoff 15W or less
2. Weekly Timer 20W or less 4. Printer unit installed 90W or less
Grounding Isolation recommended
Termination NEMA Type 5-20R receptacle (120V AC, 2-pole, 3-wire, grounded)
Note: A dedicated AC line with an isolated ground is strongly recommended. A dedicated line mandates the exclusive use of an electrical branch
circuit where the receptacle grounding terminal is grounded by an insulated grounding conductor that is isolated from the receptacle mounting
hardware (per National Electrical code, article 250-74, exception no. 4).
Options: ST-11 (3,000 large paper deck), F-4330 (Finisher), F-4220 (Saddle Stitcher), Printer/Scan System, Mailbox (M-2107), Tandem Copy Kit
(TK-1) and Copy tray (for 120 V specifications only).

Ri 6230-01
October 10, 2000
Page 6
Noise and Ozone Levels
Noise Pursuant to JIS Z-8731 (acoustic pressure level, equivalent noise)
(1) Stand-by Fan Motor Rotating 48db
(2) During Warm-up 59db
(3) During Copying Main Body 64db
Main Body + SRDF-1 65db
Main Body + SRDF-1 + F-4330 65db
Ozone Generation Average Value 0.1ppm or less
Max. Value 0.3ppm or less
SRDF
Original feed system Automatic feed
Originals Sheets
Original weights Single-sided original mode, 9.3 ~ 43lb. Bond
Double-sided original mode, 13 ~ 32lb. Bond
Original paper Plain paper, thermal paper, art paper, colored paper
Original sizes (11" x 17" – 5 1/2" x 8 1/2")
No. of originals Up to 70 sheets (11" x 17", 8 1/2" x 14")
Up to 100 sheets (up to 11" x 8 1/2")
Up to 30 sheets in the auto selection mode
Art or thermal paper must be fed individually.
Power source Electrically connected to the copier.
F-4330 Finisher Specifications
Type Floor standing
Number of trays Sort tray: 1
Non-sort tray: 1
Tray capacity Sort tray
When not stapling:
1500 sheets, (11"x17", 8 1/2" x 14", 8 1/2" x 11") 20~21lb.
3000 sheets, (11" x 8 1/2") 20~21lb.
When stapling two sheets:
400 sheets, (11"x17", 8 1/2" x 14", 8 1/2" x 11") 20~21lb.
800 sheets (11" x 8 1/2") 20~21lb.
When stapling three or four sheets:
600 sheets, (11"x17", 8 1/2" x 14", 8 1/2" x 11") 20~21lb.
1200 sheets (11" x 8 1/2") 20~21lb.
When stapling five to ten sheets:
1000 sheets, (11"x17", 8 1/2" x 14", 8 1/2" x 11") 20~21lb.
2000 sheets, (11" x 8 1/2") 20~21lb.
When stapling eleven to fifty sheets:
1500 sheets, (11"x17", 8 1/2" x 14", 8 1/2" x 11") 20~21lb.
3000 sheets (11" x 8 1/2") 20~21lb.
Non-sort tray (allowable paperweight) 43lb.
150 sheets, (11"x17", 8 1/2" x 14")
250 sheets, (11" x 8 1/2", 8 1/2" x 11"R)
Stapling limit 30 sheets, (11" x 17") 8 1/2" x 14") 20~21lb.
50 sheets, (11" x 8 1/2", 8 1/2" x 11”R) 20~21lb.
Power source Electrically connected to the copier
Dimensions 24 5/16" (W) x 23" (D) x 37 13/16" (H)
Weight 88 lbs.
• Specifications subject to change without notice.

Ri 6230-01
October 10, 2000
Page 7
F-4220 Saddle Stitcher Specifications
Type Floor standing
Number of trays Sort tray: 1
Non-sort tray: 1
Paper Weight 17 ~ 53lb. Bond
Stacking capacity Sort tray 1
When not stapling/non-sort:
1000 sheets, (11" x 8 1/2", 8 1/2" x 11"R)
500 sheets, (11" x 17", 8 1/2" x 14")
Sort tray 2
When not stapling/non-sort:
1000 sheets, (11" x 8 1/2", 8 1/2" x 11"R)
500 sheets, (11" x 17", 8 1/2" x 14")
Sort tray 1
Staple/sort:
750 sheets, 30 sets (11" x 8 1/2", 8 1/2" x 11"R)
500 sheets, 30 sets (11" x 17", 8 1/2" x 14")
Sort tray 2
Staple/sort:
750 sheets, 30 sets (11" x 8 1/2", 8 1/2" x 11"R)
500 sheets, 30 sets (11"x17", 8 1/2" x 14")
Stapling limit 30 sheets, (11" x 17", 8 1/2" x 14")
50 sheets, (11" x 8 1/2", 8 1/2" x 11"R)
Power source Electrically connected to the copier
External Dimensions 26 5/16" x 22 15/16" x 41 7/16"
Weight 114.5lbs.
*See Service Manual for complete Specifications
ST-11 Paper Deck Specifications
Type Deck Type
Paper Plain paper: 17~21lb. Bond
Special paper: colored paper
Paper sizes 11" x 8 1/2"
Capacity 4000 sheets of 21lb. Bond
Power source Electrically connected to the copier
Dimensions 14 5/8" (W) x 23 3/16" (D) x 26 15/16" (H)
Weight Approx. 79.2 lbs.
• Specifications subject to change without notice.

Ri 6230-01
October 10, 2000
Page 8
System Overview
Ri 6230

Ri 6230-01
October 10, 2000
Page 9
Print/Scan System (L) Specifications (Optional Printer Kit)
Type Embedded Controller with standard Parallel Port
CPU Power PC 603e, 166Mhz
Memory Standard 16MB, upgradeable to 64MB via SIMMS (2 slots)
Network Connection 10Base-2, 10BaseT, 100BaseT
Drivers Windows 95/98, NT 4.0, 2000, Mac OS 9
Protocols TCP/IP, IPX/SPX, and AppleTalk, Net BEUI
Support Windows NT 4.0, Novell NetWare 3.x/4.x, Windows 2000
Resolution 300 x 300 dpi or 600 x 600 dpi, software switchable
Print Size 11 x 17, 8.5 x 14, 11 x 8.5, 8.5 x 11R, 5.5 x 8.5R, envelopes
Print Speed (Ri 6230) One-sided 11 x 8.5 62 +1.4, -0.5 sheets per min.
11 x 17 32 +1.4, -0.5 sheets per min.
8.5 x 14 38 +1.4, -0.5 sheets per min.
Print Description Language Std. PCL6, PCL5e, and Postscript Level 2 compatible (KPDL2), Prescribe 2e
Font 35 Intelli fonts (agfa fonts), 10 True Type fonts, 35 Type 1 fonts
35 Alternative fonts
Note: Mac OS 9 compatibility with full finishing capability, available Fall 2000.
Printing/Scan System L Memory Management
LOCATION MEMORY STANDARD EXPANDABLE
Print/Scan System L 72 pin, 60ns EDO SIMM, 2 slots available
(shared) 16MB Expandable to 64MB
Note: Remove the standard 16MB SIMM and add two 32MB SIMM’s.
Printing System (L) Parts Breakdown
Ref. No. Part No. Description Qty.
A3BJ01010 Controller PCB 1
B3BJ01020 Printer Network Board (IB-20) 1
C3BJ01030 Scanner Network Board (NS-20) 1
D2A060030 Controller OP Cover 1
E2A060071 Memory PCB OP Cover 1
FB1304060 Black Binding Screw (BVM4 x 6) 4
G3BM26030 Option Pin 2
HB9603080 Grounding Screw M3 x 8 2
I3BM26020 Option Cover Plate 1
Precaution: The IB-20 and NS-20 both look identical in appearance, except for a label on the boards.
Connector, NIC
P/N 3BJ27030

Ri 6230-01
October 10, 2000
Page 10
Additional Procedure for Installation of the Cap
Ref. No. Part No. Description Qty.
N/A N/A Protective Cap 2
1. When the 10Base-2 connector is not being used, attach the Cap firmly to the connector as shown in
Fig. 1.
2. When connecting 10Base-2, attach the NIC Connector to the board as shown in Fig. 2.
Fig. 1 Fig. 2
Cap
NIC Connector

Ri 6230-01
October 10, 2000
Page 11
IB-20 Specifications (Network Board)
Interface 10BaseT and 100BaseT (shield cable) 10Base 2
Connector RJ45 1Port
Protocols TCP/IP, IPX/SPX, AppleTalk, NetBEUI
NOS Support Win95/98/2000
Win NT 3.5x/4.0x,
MAC System 7.6.1 and Later,
Novell NetWare 3.1/3.11/3.12/4.1/4.11
Unix Sun OS4.1.1, 4.1.2/4.1.3
Solaris 2.0/2.1/2.2/2.3/2.4/2.5/2.6
AIX 3.2.3/4.1.2, HP-UX 8.0/9.0/10.0/10.2
NS-20 Specifications (Scanner Board)
Scanning Mode Mono-color
Max. Scan size 11” x 17”
Resolution 200, 300, 400, 600dpi
Halftones 2/256 level
Scan Speed 50ppm (200dpi, ITU-T No. 1 chart)
Image Format TIFF (multi page, single page)
Network Protocol TCP/IP
Supporting OS Win 95/98/2000/NT4.0
Interface Ethernet (10Base2/10BaseT/100BaseT)
Compression MMR G4
Transfer Protocol Proprietary and SMPT

Ri 6230-01
October 10, 2000
Page 12
Email Function Limitations
Note: If SIM 338 is set to “Little” (default) and a 5 sheet E-mail is attempted, an error message will
display. If the E-mail function is to be utilized effectively, set SIM 338 to “Unlimited”.
Upgrading the Firmware on the Printer Board
Please follow below procedure for upgrading the firmware version of the printer board.
1. Connect the PC (Win95/ 98/ NT4.0) to the printer locally with an IEEE 1284 parallelcable.
2. Turn the MSW “ON” and confirm that the printer is online.
3. Copy the firmware file toadirectory (folder) on the PC hard drive.
4. Start “DOS Prompt”, and change the current directory to the directory which you copied the
firmware to.
5. Input echo !R!UPGR”SYS”;exit;>lpt1 and press enter key.
6. Input copy /b (file name) lpt1 and press enter key. The firmware data will be transferred to the
printer via the parallelcable.
7. Go to the printer, push [Copy/ Printer] button to change to printer mode.
8. Confirm that the display shows “Please Wait”.
9. Please wait. (approx. 5min)
10. During this waiting period, please do not copy to the printer. The Online/ Offline key is disabled.
11. After 5min, confirm that the display shows “Ready to Print”.
12. Turn the MSW off/ on. The upgrading is completed.
13. Output “Status Page”and confirm the new firmware version.
E-mail Size Limit Setting
1. Scanner Delivery Utility (Mail Block)
2. SIM 338 (E-mail size limit setting)
Little (default) :4 sheets max
Medium :10 sheets max
Large :20 sheets max
Unlimited :Unlimited capacity
Text/OCR mode(300dpi) 2sheet
Mixmode(300dpi)
Photo mode
Not supported
The E-mail function cannot be used if either 1 of the below 2 restrictions applies.
Sending E-mail

Ri 6230-01
October 10, 2000
Page 13
Memory Management
The Ri 6230 uses common 12 MB of Bitmap memory built into Memory Board 1 used for copying
and printing functions. This is considered Work Memory and can not be expanded. The Ri 6230 has
one Standard Memory Board (See Chart Below) with 64MB of Memory (non-upgradable). It is not
possible to install an additional Memory Board. An 8.5GB HDD is standard for image storage for
both copier and printer.
.
STORING CAPACITY OF PAGE MEMORY
Memory (STANDARD) Total
Memory Approximate # of pages that can be stored (6% original)
Memory Copy
Board 1 (standard) 64MB 64MB Approx. 340
HDD (standard) 8.5GB 8.5GB Approx. 15,461
Features & Parts Breakdown of the TS-1 (Tandem Kit)
Tandem Kit Parts Breakdown
Ref. No. Part No. Description Qty.
A3BS28010 Interface PCB 2
B2A060040 Interface OP Cover 2
C3BS27010 Interface Cable (8 meter, approx. 27’) 1
DB1304060 BVM4 x 6 Black Binding Screw 8
EB1600050 M2.6 x 5 Brass Binding Screw 4
FM2505150 Clamp GNK-5N (230V only) 2

Ri 6230-01
October 10, 2000
Page 14
Illustration showing Tandem Connection
Main Functions of Tandem Option
1. It is possible to connect two (2) Ri 6230 machines with TS-1, and output 124cpm/ppm.
2. You can evenly divide a job from the copier or the PC, and output to 2 machines.
3. When a machine problem occurs, (Jam/Error code/Paper empty/Toner empty) while tandem
printing, the second machine will finish the entire job. This is called the Output Recovery Function.
4. When tandem printing, the Sub machine can be interrupted to make copies by hitting the interrupt
key. This feature will reduce waiting time when an end user needs to make copies quickly.
Caution when Tandem Printing
PC
TS-1
Approx. 27’
Remove checkmark
“Collate”

Ri 6230-01
October 10, 2000
Page 15
Ri 6230
Precaution During Set-up or Preventative Maintenance
(Image Formation Unit)
If the Image Formation Unit is not inserted completely, the Drum Couplings will not mesh correctly,
causing poor Drum rotation. Since the Drum does not rotate during this period, an excessive charge
will be placed on one area, causing damage and in some cases pinholes on the Drum.
Precaution:
Please follow the instructionsbelow whenever inserting the Image Formation Unit. These
precautions are also notedinthe setup procedure section in the Service Manual.
1. Check that the Lever on the Developing Ass’y is shifted in the direction of the arrow and the Lock
Lever is lowered by 90º as shown in(Fig. 1).
2. Be sure to insert the Image Formation Unit all the way in the main unit. Lift the Paper Transfer
Section Release Lever and then secure the Image Formation Unit using the three- (3) screws as
shown in(Fig. 2).
(Fig. 1) (Fig. 2)
Screw
Lock Lever
Lever on the Developing Ass’y

Ri 6230-01
October 10, 2000
Page 16
Updated Service Information
The Information outlined below was not available at the time of the Ri 6230 introduction. Please add this
information to your Service Manual and/or Parts List.
Initial production machines manufactured before September 2000 do not have the Main Switch Junction
Wiring installed. The Main Switch Junction Wiring is necessary to enable the Drum Heater, when the Main
Switch is “OFF” to prevent condensation on the drum in high humidity environments. Maintenance Mode
U339 (Setting the Heater ON/OFF) must be turned “ON” to enable the Drum Heater. Please install the Main
Switch Junction Wiring whenever necessary.
Precaution: Machines manufactured after October 2000
The Main Switch Junction Wiring is attached to the Primary Wire. The Wiring must be connected at
machine set-up if the Drum Heater is to be used.
Parts Information
Old P/N New P/N Description Qty (Old/New) Interchangeability
2A027370 2A027370 Primary Wire 1/1 Y/Y
2A060010 2A060010 Main Switch Junction Wiring 1/1 Y/Y
The Main Switch Junction Wiring is attached to the new Primary Wire.
The following are changes or additions of Maintenance Modes after the initial Service Manual was printed.
Maintenance Modes
New additions:
U058 (Setting the paper deck feed timing data)
U339 (Setting the heater ON or OFF)
Maintenance Mode Changes:
U092 (Scanner unit auto adjustment)
U344 (Setting the preheat/energy saver mode)
Remove the Upper Inner
Cover and connect the Main
Switch Junction Wiring

Ri 6230-01
October 10, 2000
Page 17
U058 (Setting the paper deck feed timing data)
Maintenance Mode U058 will set the ON/OFF timing of the paper feed conveying clutch for the large
capacity paper Tray (LCT).
Purpose:
Maintenance Mode U058 has been added to compensate for the quality of paper being used. An
adjustment can be made if a paper jam or multiple paper feed occurs.
Adjustment Procedure
1. From the Maintenance Mode, Enter U058. Press the start key to display the selections shown in the
table below.
2. Select the item to be adjusted from the display.
Display Setting Item Setting Range
(ms) Default (ms)
RIGHT P1CL ON
LEFT P1CL ON
P1CL OFF
The conveying clutch 1 (LPDPFCL1) “ON”
timing when paper is fed from the right side of
the large paper tray.
The conveying clutch 1 (LPDPFCL1) “ON”
timing when paper is fed from the left side of
the large paper tray or during the re-try paper
feed.
Timing between the paper pass sensor 1
(LPDPPSENS1) “ON” and the conveying
clutch (LPDCCL) “OFF”.
0 ~ 100
0 ~ 100
0 ~ 100
14
85
14
3. Adjust the setting using the Up/Down key from the display.
4. Press the start key to enter the setting value.
5. Press the stop key to exit the mode.
U339 (Setting the heater ON or OFF)
Maintenance Mode U339 will allow the drum heater to be set “ON” or “OFF” when the main switch is turned
OFF.
Purpose
A condensation problem on the drum may be prevented if the drum heater is set to an “ON” condition.
Precaution: Be sure that the Main Switch Junction Wiring is connected.

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Adjustment Procedure
1. From the Maintenance Mode, Enter U339. Press the start key.
2. Select “ON” or “OFF”. Default setting: “OFF”
Display Contents
ON
OFF
The drum heater will be turned “ON” when the main switch is turned OFF.
The drum heater will be “OFF” when the main switch is turned OFF.
3. Press the start key to enter the setting.
4. Press the stop key to exit the mode.
U092 (Scanner Unit Auto Adjustment)
Adjusting the main scanning direction magnification (U065) will be eliminated from U092 (Scanner Unit
Auto Adjustment).
As a result of this change, the main scanning direction magnification will have to be adjusted separately
using U065 (Adjusting the scanner magnification).
Auto adjustment items in U092
1. Adjusting the scanner center line (U067)
2. Adjusting the scanner magnification in the main scanning direction (U065) (ELIMINATED)
3. Adjusting the scanner magnification in the auxiliary direction (U065)
4. Adjusting the scanner lead edge registration timing (U066)
5. Adjusting margins for reading an original on the contact glass (U403)
U344 (Setting the preheat/energy saver mode)
1. A New setting, "Top Runner", has been added for Japan Specification.
2. From the Maintenance Mode, Enter U344. Select the Setting Mode.
Display Contents
Setting Mode
Setting Silent Mode
Set the preheat/energy saver control mode.
Set the Polygon Motor ON/OFF in the preheat/energy saver
mode.
When the control mode is set to “Instant Ready” or "Top
Runner" compliance, the silent mode setting will not display.
When “Instant Ready” is selected, the Silent Mode will default
to “OFF”. When “Top Runner” is selected, the Silent Mode
will default to “ON”.

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3. The following screen will be displayed.
4. Select the mode according to the end users specification. Default setting: EnergystarTM compliance.
Display Contents
Instant Ready
EnergystarTM compliance
E2000
Top Runner compliance
(New Addition for Japan Specification)
The fixing control temperature will not be lowered and only
the operation panel display will be turned OFF.
The fixing control temperature in the preheat/energy saver
mode will be lowered by 20°C. When the recovery mode
begins, the machine will become ready to copy in thirty (30)
seconds.
The fixing control temperature will be lowered by 25°C in the
preheat/energy saver mode.
Control in compliance with "Top Runner". (See below.)
5. Press the start key to set the selection.
6. Press the stop/clear key to exit the mode.
Specifications when the "Top Runner" compliance setting is selected
The fixing control temperature in standby mode will be lowered by 10°C.
Control during the preheat/energy saver mode
Control temperature: 140°C
The ON/OFF condition of the Heater will be controlled by the power relay ON/OFF control. When the
heater is OFF, the power relay will be OFF. When the machine begins the recovery period from the
preheat/energy saver mode, if the outside temperature of the machine is between 18°C and 25°C, the
machine will become ready to copy in thirty (30) seconds.