Royal Enfield Classic 350 User manual

3
Personal and vehicle information .................... 4
Free service record ............................................ 5
Specifications ..................................................... 6
Safety Definitions .............................................. 9
Safe and happy riding ....................................... 10
Vehicle identification numbers ........................ 11
Location of key parts ........................................ 12
Operation of controls ........................................ 15
Pre-Operational Checks ..................................... 20
Running in Period ............................................. 22
Starting ............................................................... 23
Starting & Gear Shifting .................................. 24
Riding, Stopping & Parking ............................. 25
Parking ............................................................... 26
Tools & First aid kit .......................................... 27
Periodical maintenance ..................................... 28
Recommended lubricants .................................. 31
Do it yourself ..................................................... 32
Washing procedure ............................................ 49
Storage precautions .......................................... 50
Long trip precautions ....................................... 52
Complete Wiring diagram ................................. 53
Trouble shooting ................................................ 54
Warranty terms and conditions ....................... 62
Emission Warranty ........................................... 64
Log Book ............................................................ 69
Free Service coupons ......................................... 70
Paid Service / Maintenance Record
All India Road Signs
Notes
Annexures
Vehicle Installation Form
Pre-Delivery Inspection Report
Bike Installation Confirmation By Customer
Form 22
Contents

4
Personal & Vehicle Information
Vehicle Installation Form (VIF) No.
Name
Door No./Street
Locality
City State Pin
Contact Nos. Res: Off: Mobile : Email :
Engine No. Battery No.
Frame No. Battery make
Reg. No. Licence No.
Date of Sale Valid till dt.
Model Key No. :
Tyre make Colour
Sold by Dealer Code

5
It is our endeavour to provide excellent service to your Classic 350 at all times. Towards this we provide
4 free services at specific Intervals.
Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service
Point nearest to you and as a token of satisfactory services, kindly return the free service coupon duly
filled in and signed, to the service outlet.
Availing the free services in the specified time is a prerequisite for warranty consideration.
The cost of fuel, oil, grease etc. used for all free services are chargeable to the customer.
NOTE : Please ensure that the free service details are recorded in this sheet immediately after the service
is carried out.
Date of Service
Kms Covered
Servicing
Dealer’s Name
Address
1st Service 4th Service2nd Service 3rd Service
Free Service Record
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp

6
ENGINE
Engine Type ................... 4 Stroke, OHV, Dual
........................................ Spark Ignition, air
........................................ cooled, single Cylinder
Bore ................................ 70mm
Stroke ............................. 90mm
Swept volume ................. 346cc
Compression ratio ......... 8.5:1
Max Power @ rpm ......... 19.8 BHP @ 5250 rpm
Max Torque @ rpm ........ 28 Nm @ 4000 rpm
Idle rpm .......................... 1050±200 rpm
Starting .......................... E’Start / Kick Start
Air filter element ........... Paper element
Carburettor .................... Ucal - BS 29
Lubrication .................... Wet Sump
........................................ Forced lubrication
Engine oil capacity ....... 2.75 lits
Engine oil grade ............ Royal Enfield 15W50 API
........................................ SL Engine Oil (JASOMA)
FD Sprocket ................... 16 Teeth
Rear Wheel Sprocket ..... 38 Teeth
Cooling ........................... Natural air flow
TRANSMISSION
Clutch ............................. Wet multiplate (6plates)
Primary drive ................. 3/8” Duplex chain
........................................ & sprocket
Primary ratio ................. 2.15 : 1
Gear box ......................... Constant mesh 5 Speed
Gear ratio ....................... 1st - 3.06 : 1
........................................ 2nd - 2.01 : 1
........................................ 3rd - 1.52 : 1
........................................ 4th - 1.21 : 1
........................................ 5th - 1 : 1
Secondary drive ............. 5/8” Chain & Sprocket
Secondary ratio ............. 2.375 : 1
Drive Chain links .......... 100 links
Specifications

7
CHASSIS
Frame ............................. Tubular
Suspension : Front ........ Telescopic, hydraulic
........................................ damping 130mm
Rear ........... Swing arm with gas
........................................ filled shockabsorbers
Fr. Fork oil capacity ..... 195 ml per leg
Front fork oil ................ 1F (Endurance Fork Oil)
Brakes : Front ........ Hydraulic 280 mm
........................................ ventilated disc
Rear ......... Foot operated 153 mm
........................................ single lead, internal
........................................ expanding (drum)
Brake Oil Capacity ........ 60ml
Brake Oil Grade ............. DOT 3 or DOT 4
Tyre size : Front ...... .. . 90/90 X 19” - 52P
Rear .......... 110/90 X 18” - 61P
TYRE PRESSURE
Solo : Front ...... 20 psi/1.41kg/cm2
Rear ........ 30 psi/2.11kg/cm2
With Pillion : Front ....... 22 psi/1.55kg/cm2
Rear ........ 32 psi/2.20kg/cm2
Fuel tank capacity ......... 13.5 litres***
Reserve ........................... 2 litres approx.
ELECTRICALS
Generation ..................... Alternator/magneto
System ............................ 12V - DC
Ignition .......................... Digital Dual Spark
........................................ Ignition, TCI System
Battery ........................... 12V - 14AH, MF
Spark plug ..................... Mico / W5DC (M14)
........................................ Super Bosch / UR5DC
........................................ (M10)
Spark plug gap .............. 0.70 to 0.80 mm
Head lamp ...................... 12V, 60 / 55W
Halogen
Specifications

8
Position Lamp ................ 12V, 4W
Brake / Tail lamp ........... 12V, 21 / 5 W
Speedometer lamp .......... 12V, 3.4W
Neutral lamp Tell tale ... 12V, 2W
Turn Signal Tell Tale .... 12V, 2W
Turn signal .................... 12V, 10W - 4 nos
Horn ............................... 12V DC
Starter Motor ................. 12V, 0.7KW
WEIGHTS
Kerb weight ................... 187 Kgs.
Max. pay load ................. 163 Kgs.
DIMENSIONS
Length ............................ 2160 mm
Width .............................. 800 mm
Height ............................ 1050 mm
Wheel base ..................... 1370 mm + 20 mm
Ground clearance .......... 135 mm
Saddle height ................. 800 mm
Rear Chain Slackness ...... 25-30 mm
NOTE :
Values / Dimensions given above are for your guidance only.
In view of continuous improvements being done on our products, the specifications are likely to
change without prior notice.
Specifications
***Fuel tank is not a measuring instrument. The capacity of
tank may vary slightly from specified value.
WARNING
Usi ng bulbs / other el ectr ical gadget s othe r than
specified rating may lead to over loading / erratic behaviour
/ premature failure of electrical system.
Modifications on the bike which are not approved by Royal
Enfield may not only disqualify for warranty, but also affects
performance of the bike.

9
The information given under the titles : Warning, Caution and Note are for your safety and for the
care and safety to your motorcycle and others. Please read these carefully and if disregarded may
result in injury to yourself or others and damages to the motorcycle.
WARNING
Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or
other persons.
CAUTION :
This message if disregarded may result in damage to the vehicle.
NOTE :
Indicates important and useful messages for clear understanding.
Safety Definitions
NOTE: BS III
This vehicle meets Emission Norms -
Bharat (Trem) Stage - III

10
RIDING DRESS
A proper riding apparel
NOTE :
A light coloured shirt enables greater visibility
to other road users specially during nights.
CAUTION :
Loose clothing may get caught on moving parts
of your motor-cycle.
A pair of riding boots or shoes.
Soft leather gloves.
Goggles or spectacles to safe guard eyes.
An ISI certified helmet. Affix light reflecting
strips of stickers at the front and rear.
SITTING POSTURE
Correct sitting posture is a pre-requisite for stable
and safe riding :
Sit Straight with your shoulders completely
relaxed.
Keep your elbows close to your body.
Keep your toes in straight ahead direction.
Slightly press the knee pad of petrol tank with
the knees.
Hold the handle grip close to its inner end.
Look extensively, including rear view mirror,
without turning the head.
BRAKING
Use both front and rear brakes together for
maximum braking efficiency.
WARNING
Applying any one of the brakes suddenly may
cause the vehicle to skid.
The hydraulic disc brake, fitted on your Classic
350 requires very less effort and high effort or
sudden application may lock the wheel. Please use
utmost caution while applying the hydraulic disc
brake.
While riding on wet or bad road conditions
use brakes cautiously.
Safe and Happy riding

11
FRAME NUMBER
Punched on steering head tube RH side.
ENGINE NUMBER
Punched on top of the engine LH side.
Vehicle Identification Numbers

12
Location of Key Parts
11. Rear Mudgaurd Reflector
12. Pilot Lamp RH
13. Shock Absorber (gas filled)
14. E-Start Motor
1. Rear Trafficator RH
2. Air filter box
3. Carburetor
4. Head Light
5. Front Number Plate
6. Front Trafficator RH
7. Steering lock
8. Brake Pedal
9. Kick Start Lever
10. Silencer
1
4
6
5
7
8
9
10
11
13
14
12
RIGHT SIDE VIEW
23

13
1. Front Trafficator LH
2. Fuel Tank
3. Fuel Tap
4. Battery Box Cover
5. Seat - Rider
11. Gear Change Lever
12. Horn
13. Pilot Lamp LH
6. Seat - Pillion Rider
7. Rear Trafficator LH
8. Number Plate Rear
9. Side Stand
10. Center Stand
Location of Key Parts
LEFT SIDE VIEW
1
234 5 6
7
8
10 9
11
12
13

14
Location of Key Parts
1. Turn Signal Switch
2. Horn Button
3. Head Lamp Dip Switch
4. Cluth Lever
1
5
3
4
2
6789
10
11
12
5. Ignition Switch
6. Speedo Meter
7. Ammeter
8. Engine Kill Switch
9. Brake Lever
10. Pilot & Head Lamp Switch
11. E-Start Switch Button
12. Petrol Tank Cap
TOP VIEW

15
ON
Turn Key
Clockwise to open
NOTE :
During fuel tank
cap lift position key
will not come out.
Gently press
Lid to close.
OFF
Operation of Controls
IGNITION SWITCH FUEL TANK CAP

16
Tool Box LH
Turn Key anti-
clockwise to
open
Air Filter Box
RH
Turn Key anti-
clockwise
to open
Operation of Controls
SIDE BOX STEERING LOCK
NOTE :
Key is common for ignition, petrol tank cap,
steering lock, side boxes and battery cover.
Key fo r fuel tank and tool boxes can be
remov ed from the loc k on ly in loc ke d
condition.
Turn Key
clockwise to lock
Turn Key
anticlockwise to
unlock
NOTE :
Turn handle bar to ex treme left, be fore
attempting to lock the steering.

17
BATTERY BOX
COVER
Turn Key clockwise
& lift the battery
box cover gently
FUSE LOCATION
Open LH side
box cover to
check fuse
condition
E-START BUTTON
ENGINE STOP SWITCH
ON
OFF
Operation of Controls
BATTERY CARRIER ELECTRIC START SWITCH

18
Operation of Controls
HEAD LIGHTS SWITCH DIMMER SWITCH
OFF
Pilot ON
Head Lamp ON
High Beam
Low Beam
Flash button

19
CAUTION :
Choke should be used only to start a cold
engine. Riding the motorcycle with the choke
‘ON’ will increase pollution and result in high
fuel consumption and loss of power.
ON OFF
Pull Out Press
Operation of Controls
TURN SIGNAL SWITCH HORN
Left turn signal ON
OFF (Push top off)
Right turn signal ON
Press
Choke