Royal Enfield BULLET TRIALS 500 User manual

BULLET TRIALS 500 - EURO IV

FOREWORD
Congratulations! Now you are a part of the most enduring tale in motorcycling!
Bullet, introduced in 1932, the world’s oldest motorcycle model in continuous production, is at the heart of the
Royal Enfield’s storied heritage. The Bullet Trials Works, arriving at 1948 Colmore Cup Trials with their rear
swinging arm suspension, dominated the Trials competitions across Europe for the next decade and changed
the way motorcycles were designed since. Hugely successful in the competitions that tested endurance & resilience,
Bullet Trials Works Replicas were subsequently made available for the public and caught the interest of the
army of a newly independent nation, tasked to patrol a long border of arduous terrains. To know more about
this and the exciting world of Royal Enfield, please log on to www.royalenfield.com
This manual will help you to operate your Bullet Trials Replica, came to be known as Trials Bullet, the right way
and guide you to maintain your motorcycle meticulously. We have also provided tips on safe riding and on
minor adjustments for the care of your motorcycle. Please do avail of all the services at your nearest Authorised
Service Centre to make sure that your motorcycle gets the right treatment which it so deserves. Please also read
through the terms and conditions of warranty and other useful information in this manual before riding into the
world of pure motorcycling.
Keep riding.

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All information in this manual is based on the latest product information available at the time of publication.
Due to continuous improvements, there may be discrepancies between the information in this manual and your
motorcycle. Royal Enfield reserves the right to make production changes at any time without prior notice and
without incurring any obligation to make the same or similar changes to motorcycles previously built or sold.
All images shown are for reference to explain and need not to be exactly the same on the model you own.
Technical specifications are subject to change without prior notice.
“© Copyright 2019 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be
copied, distributed or otherwise dealt without the express permission in writing of Royal Enfield”.
NOTICE
Part No. RAM00069/A / Qty. 200 / Mar. ‘19
Disclaimer
Applicable for all Matt finish motorcycles
1. Do not polish matt finished paint surfaces in your motorcycle as it will increase the
gloss level.
2. Wash the painted parts only with plain water and do not use any strong solvents,
cleaning agents or detergents.
3. Scratches, if happens on the matt finish parts cannot be touched up and corrected
/ removed
4. Warranty is not applicable for any matt finished painted parts of the motorcycle.
5. The Heat Resistance Coated components such as silencer pipe, exhaust etc... shall
not be wiped clean with oiled cloth as it can generate smoke when the vehicle is
driven and also leave patch marks.

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CONTENTS
Personal and Motorcycle Information 4
Safe Operating Rules 5
Rules of the Road 11
Technical Specifications 13
Recommended Lubricants 16
Safety Definitions 17
Motorcycle Identification Numbers 18
Location of Key Parts 19
Operation of Controls 22
Pre-Operational Checks 26
Safe & Happy Riding 27
Running in Period 28
Warning Indication & Safety Systems 29
Starting 34
Gear Shifting, Riding & Stopping 35
Parking 36
Periodical Maintenance Chart 37
Tools kit 40
Wheel Removal & Assembly 41
Minor Maintenance Tips 45
Long Trip Precautions 56
Washing Procedure 57
Storage Precautions 58
Trouble Shooting 59
Warranty Terms & Conditions 61
EVAP 63
Environment Care 65
Service Maintenance Record 67
Notes 71

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PERSONAL & MOTORCYCLE INFORMATION
Name
Door No./Street
Locality
City State Pin
Contact Nos. Res: Off: Mobile : Email :
Engine No. Battery No.
Frame No. Battery make
Reg. No. Licence No.
Date of Sale Valid till dt.
Model Key No. :
Tyre make Colour
Sold by Dealer Code