RSF Woodburning Fireplaces The CHAMELEON User manual

RSF-IIC_03-06
The CHAMELEON
Keep these instructions for future use.
Owner's Manual
Residential Factory Built Fireplace
Operation • Maintenance • Installation

SAFETY FIRST
3 Do’s and Don’ts
3 Creosote: Formation and Removal
GENERAL SPECIFICATIONS
4 Combustion Control System
4 CHAMELEON Options
OPERATION
5 Air Controls
5 Lighting
5 First Fire
5 Refueling
MAINTENANCE
6 Cleaning
6 Paint
6 Glass Cleaning
6 Chimney Cleaning
6 Disposal of Ashes
6 Door Adjustment
INSTALLATION
8 General Installation Illustration
9 Location
10 Ceiling Clearance
10 Outside Air Duct
10 Chimney
11 Chimney Installation
12 Offset Chimney
13 Chase Enclosure
13 Framing
13 Hearth Extension
13 Beneath Hearth Extension
14 Mantel
14 Door Installation
14 Facing Installation
15 Mandatory Options with the Clean Facing
15 Refractory Brick Installation
FIREPLACE OPTIONS
17 Fireplace Options
LABEL
18 Label
WARRANTY
19 Warranty
Dear Customer,
The CHAMELEON combines technology and elegance to give you a beautiful view of the fire
without compromising on heating efficiency or environmental quality.
We have designed your new CHAMELEON to be easy to install, operate and maintain. It is in
your best interest to become familiar with its operation. Study your manual to be sure that it is
installed correctly, then follow the guidelines for operation and maintenance.
We at RSF Woodburning Fireplaces congratulate you on your choice of the CHAMELEON, and
are confident that you have purchased a fireplace that is, simply the best.
Sincerely,
The RSF Woodburning Fireplace Team
July 2005
TABLE OF CONTENTS
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
2

SAFETY FIRST
DO’S AND DON’TS
If this fireplace is not properly installed, a house fire could result. For your safety, follow the installation
directions. Contact your local authority having jurisdiction (such as municipal building department, fire
department, fire prevention bureau, etc.) regarding restrictions and installation requirements, and the need
to obtain a permit.
NOTE: We strongly recommend installers to be certified by NFI in the US or WETT in Canada.
To ANYONE using this fireplace:
These DO's and DO NOTs are for your safety.
1. DO read this instruction manual before lighting your first fire.
2. DO burn seasoned wood fuel or densified fuel logs (one at a time).
3. To avoid glass breakage, DO NOT slam the fireplace door.
4. DO NOT use gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or freshen up
a fire in this fireplace. Keep all such liquids well away from the fireplace.
5. DO NOT overfire the fireplace. If you are unable to slow down the burning rate of the fire or it glows
red, you are overfiring the fireplace.
6. DO operate the fireplace with doors either fully closed or fully open with the firescreen. If the door is left partly
open, gas and flame can be drawn out of the fireplace opening, creating risks of both fire and smoke damage.
7. If you use the fireplace with the door wide open, install a firescreen (FO-FSC2) to prevent logs and
sparks from burning your floor. Under no circumstances should the fireplace be used without either
the door closed or the firescreen installed.
8. DO keep all combustible materials (furniture, firewood, etc.) at least 4 feet away from the front of the fireplace.
9. DO NOT use a fireplace grate or other products not specified for use with this fireplace.
10. If you have the ash pan installed as an option (FO-CAP) : always verify that your ash pan and ash pan
plug are in place before igniting a fire.
CREOSOTE: FORMATION AND REMOVAL
When wood is burned slowly, it produces tar and other organic vapors which combine with the expelled moisture
from the wood to form creosote. The creosote vapors can condense in the relatively cool chimney of a slow
burning fire. When ignited, this creosote makes an extremely hot fire. The chimney should be inspected periodi-
cally during the heating season to see if a creosote build-up has occurred. If a significant layer of creosote has
accumulated (1/4" or more), it should be removed to reduce the risk of chimney fire.
WARNING: BURN DRY WOOD ONLY.
DO NOT BURN: - DRIFTWOOD
- TREATED WOOD
- COAL
- GARBAGE
- PLASTIC
Do not use construction scraps (e.g. 2 x 4 or plywood scraps) as your only supply of fuel as you can over-
heat and seriously damage the fireplace. Do not use more than 1 densified fuel logs (e.g. Presto Logs) at a
time and only with a firescreen on the fireplace. Use only firelogs that have been evaluated for fireplace use. In
Canada, they should meet the requirements of ULC/ORD-C127-M1990. Refer to the firelog warnings and caution
markings prior to use.
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
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GENERAL SPECIFICATIONS & USE
The CHAMELEON fireplace is environmentally friendly as well as efficient. It is approved by the United States
Environmental Agency (EPA) at an emission rate of 4.0 grams per hour.
THE COMBUSTION CONTROL SYSTEM
Since the door is sealed, all combustion air must come through the primary air control. For the first few days, we
recommend that you operate the fireplace with the primary air control fully open (right handle pushed to the left).
Just control the fire as you would any normal fireplace using one or two logs at a time for a smaller fire, or more
logs for more heat. Once you become familiar with operating the fireplace with the control open, you can start
experimenting with lower settings.
CHAMELEON OPTIONS
The facing is mandatory on the CHAMELEON but two different type of facings are available: Clean Facing (FO-
CAMF-4) or Classic Facing (FO-CAMF-5). The Clean Facing can either be left with the black metal exposed or
covered with non-combustible material. With this facing, at least one Gravity Vent Kit (FO-VCT) and one Intake
Duct (FO-CID) must be installed. The Classic Facing comes with an upper and a bottom louver. Like the Clean
Facing, the Classic Facing can be left with the black metal exposed or covered (with the exception of the louvers)
with non-combustible material.
The door is also a mandatory option on the CHAMELEON. To help you harmonize your fireplace into your decor,
we offer a selection of door styles and colors: Cathedral (FO-TZDC) (in black only), black (FO-TZDB), gold (FO-
TZDG) and pewter (FO-TZDP).
The size and shape of your home and how you intend to use your fireplace will determine which other options you
require. For a basic high-efficiency fireplace you don't need any options or electricity.
For increased air circulation and marginally more heat output you can add the Circulating Internal Blower (FO-
FDHB8) with the Classic Facing or the Inline Fan (FO-CIF) with the Clean Facing.
NOTE: It will be difficult to install the internal blower if wiring is not installed during framing. If there is any chance
that this option will be installed in the future then suitable wiring should be run to the fireplace and to a switch box
at a convenient place on the wall for mounting the blower control.
If you have rooms directly above or adjacent to the room with the fireplace that you would like to heat, you may
want to consider the Gravity Vent Kit (FO-VCT). The gravity vent distributes hot air to these rooms and requires
no blower to assist its operation.
To remove accumulated ashes from the firebox, simply shovel them in to a metal container. If you have the Classic
Facing (FO-CAMF-5) you may find the optional CHAMELEON Ash Pan Kit (FO-CAP) very convenient. You remove
the plug from the firebox and sweep the ashes into a hole to the ash pan. When the ash pan is full, simply remove
the ash pan by the bottom louver and dispose of the ashes properly.
This fireplace has been specially designed to combine high efficiency with the elegance of a woodburning fire.
Most often you will take advantage of the high efficiency and the control possible with your new CHAMELEON
woodburning fireplace. If you would like to enjoy the sight and sound of an open fireplace, or simply have less heat
output in warmer weather you may wish to install the optional CHAMELEON Firescreen (FO-FSC2).
Detailed installation instructions are included in the box with each option. These can also be obtained from
our Internet Web Site "www.icc-rsf.com".
WARNING: THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE
RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THIS FIREPLACE. DO
NOT INSTALL A GAZ LIGHTER BECAUSE THE HEAT PRODUCED BY THE FIREPLACE WILL PERME-
NENTLY DAMAGE THE GAZ LIGHTER
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
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OPERATION
AIR CONTROLS
The CHAMELEON is designed to use outside air for combus-
tion. The control for the outside air is located on the left side,
underneath the door (see Figure 1). Pushing the control handle
to the far right will completely open the outside air damper and
allow fresh air into the base of the fireplace. Because outside
air is generally colder and denser it will help to start the fire. In
some cases this fresh air will also help compensate for nega-
tive pressure problems within the house; however it will not
prevent the fireplace from smoking in a severely depressurized
house.
We recommend always using outside air for combustion but
you may choose to use room air for combustion instead. To do
so, push the control handle to the far left. You can even "lock"
the damper in the closed position by pushing the control han-
dle to the far left and then up. The control handle will then latch
in the closed position. To unlock the outside air damper, push
the control handle towards the left and down before moving it
toward the right to open it. This control should be closed when
the fireplace isn’t burning to prevent cold air infiltration.
The combustion air control handle is located on the right side,
under the door (see Figure 2). When the handle is to the far
left, the control is fully open and the fire will burn more quickly.
When the handle is to the far right, it is fully closed and the fire
will burn more slowly. Any setting in between will allow you to
fine tune the fire and output of the unit.
LIGHTING
Before starting a fire, make sure to completely open the primary air control. It is located on the right side under-
neath the door and it should be pushed completely to the left. Light a fire in the fireplace, starting with paper and
kindling only. Then add three or four pieces of wood, about 3" diameter. After the fire is established, close the door.
Never use any flammable liquids. Once a coal bed is established, add standard cord wood. Leave the draft con-
trol open until the fire is well lit, then adjust it to the level you desire.
WARNING: DO NOT USE A GRATE OR ELEVATE THE FIRE.
THE FIRST FIRE
You will experience a slow start-up during the first few fires. The refractory bricks contain moisture from manufac-
turing and require a few hot fires to evaporate the moisture. While there is still moisture in the bricks, the bricks
will be black with smoke deposits. When the moisture has dissipated, the bricks will turn white. You will
experience a slight odor during the first few fires. This odor comes from curing paint and oil burning off the metal.
REFUELING
Fuel wood can be of any species but the fireplace will not burn cleanly or efficiently unless the wood is well sea-
soned. Keep your firewood under cover. Fourteen to sixteen inch lengths work the best.
The door should be opened slowly to keep smoke from spilling into your room. If you have a problem with
smoke spillage check to see that all kitchen and bathroom fans have been shut off. They can cause
negative pressure in the house which pulls smoke out of the fireplace.
NOTE: The internal blower should be shut off during refuelling to prevent smoke from spilling into your room.
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
5
Figure 2: Primary air control
Figure 1: Outside air control
Towards the
left to close.
Towards the
right to open.
Towards the
left to open.
Towards the
right to close.

MAINTENANCE
GENERAL CLEANING
The high-heat paint can be cleaned with a soft damp cloth. Use a mild detergent and water. Do not use abrasive
cleaners.
PAINT
You can touch up the face of the CHAMELEON with Stove Bright Metallic Black high temperature paint which is
available at most fireplaces dealers. Follow the directions outlined on the spray can. DO NOT attempt to paint the
fireplace while it is still warm. Keep the spray can away from any source of heat or open flame. Ensure that there
is adequate ventilation in the room from the time you start painting until the paint is dry. Stove Bright is available
in a wide range of colors if you want to change the color of your CHAMELEON.
We recommend that you take the time to protect or remove any item that you do not want to paint such as: the
door glass, the plated door, the fireplace surroundings, etc. The glass can be removed from the door but you will
have to replace the gasket.
GLASS CLEANING
In a controlled combustion firebox temperatures are not always high enough to keep the glass perfectly clean. A
good hot fire once a day usually cleans off most of the deposits that have accumulated. Remember: the drier the
wood, the cleaner the glass. A word of caution: although heat will not break the glass, impact can. Be careful not
to hit the glass.
WARNING: NEVER CLEAN THE GLASS WITH AN ABRASIVE CLEANER. USE ONLY A CLEANER RECOM-
MENDED BY YOUR DEALER. NEVER CLEAN THE GLASS WHILE IT IS HOT, A SERIOUS BURN CAN
RESULT. THERE ARE A NUMBER OF EXCELLENT WOOD STOVE GLASS CLEANERS AVAILABLE WHICH
ARE FAR SUPERIOR TO REGULAR GLASS AND OVEN CLEANERS FOR WOOD STOVE APPLICATIONS.
CHIMNEY CLEANING
Check the chimney for creosote build-up every week or so until experience shows you how often you need to clean
it. A build-up of ¼" or more should be cleaned before more creosote accumulates. Use a 7" round brush. The baf-
fle in the firebox must be removed to gain access to the flue from below. Follow the directions in the Refractory
Brick Installation section to remove and replace the baffle. If you prefer, you can simply lift the baffle and move it
forward and let the debris fall in the firebox. Do not forget to push the baffle back in its place after cleaning the
chimney. This second option is much easier than removing the baffle.
DISPOSAL OF ASHES
Remove the ashes before they become too deep, i.e., before you have a spillage problem when you open the door.
The ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be
placed on a non-combustible floor or on the ground, well away from all combustible materials, pending final dis-
posal. If the ashes are disposed of by burial, or otherwise locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled.
DOOR ADJUSTMENT
The door hinges on the fireplace can be adjusted for easy installation/removal of the door and the firescreen, and
for proper sealing of the door. The latch pin can also be adjusted to provide a positive seal without too much effort
at closing.
To check for a proper door seal insert a thin sheet of paper between the door and the front of the fireplace and
latch the door. Pull gently but firmly on the sheet of paper. If the paper either tears or is hard to retrieve the adjust-
ment is correct. Repeat this procedure along all sides of the door.
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
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CHAMELEON Owner's Manual RSF Woodburning Fireplaces
7
The most important factor for controlling the burning rate of the CHAMELEON is a good seal on the door gasket.
If the door gasket is worn or damaged to the point where the seal is not adequate as described above then remove
and replace the gasket. Replacement kits are available from your RSF dealer.
To insure a proper seal you need to adjust the tightness of the door against the front of the fireplace as follows:
1. Slightly loosen the four screws that hold in place the two door hinges to the fireplace, just enough so that the
hinges can be moved when force is applied. If the refractory bricks are installed, they must all be removed
except for the baffle and the rear refractory brick.
2. Close the door and engage the handle while making sure the door is straight.
3. Push the door against the fireplace where the hinges are to seal the gasket.
4. Carefully open the door and tighten all four hinge screws.
5. Verify the seal with the sheet of paper as described above.
6. If required, the right side of the door can be tightened/loosened by adjusting the eccentric screw that latches
the door: just loosen the nut on the inside of the firebox, turn the eccentric screw on the outside of the firebox
so as to tighten/loosen the door latch and retighten the nut.
7. Once adjusted for a proper seal, verify that the door can be easily removed and put back on the hinges. You
may have to slightly twist one of the hinges to correct the alignment between the hinges and ease the
installation/removal of the door. You can also lightly grease the hinges pins with the high temperature grease
provided to make the hinges easier to move.
NOTE: An improperly adjusted door seal can have a significant effect on the performance and durability of the
fireplace. A poorly adjusted door can result in reduced efficiency, overfiring excessive wood consumption and
premature fireplace failure.
Figure 3: Framing examples
24”
82”
38”
58”
18”
38”
6" min. to
side wall
For ease of installation these framing dimensions
are slightly larger than absolutely necessary. The
fireplace has a minimum clearance of 0” to standoff.
38”
38” 24”

Figure 4: General Installation
Rain cap
Gravity Vent Option
FO-VCT (using flexible
insulated ducting pro-
vided by ICC only):
MANDATORY with the
Clean Facing (not the
facing shown here)
39” minimum
Ceiling clearance
Depth opening of
minimum 24”
Electrical knockouts
Spark guard
Storm collar
Roof flashing
Radiation shield
and storm collar
Ceiling
Radiation shield
Header
Beneath hearth
extension
(Refer to text for
particulars)
Hearth extension
CHAMELEON fireplace
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
8
Intake Duct Option FO-
CID: MANDATORY with
the Clean Facing (not
the facing shown here)

INSTALLATION
Check with your local authority having jurisdiction (such as municipal building department, fire department, fire
prevention bureau, etc.) regarding restrictions and installation requirements, and the need to obtain a permit.
LOCATION
Your CHAMELEON fireplace can be installed in many different ways (see Figure 3) without any special floor
reinforcement. We recommend that you take the time to plan your entire installation (fireplace, chimney, and
options) before beginning the actual installation (refer to Figure 4).
Dimensions of the fireplace along with clearances are shown in Figure 5.
WARNING: IF THIS FIREPLACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE CAN RESULT. FOR YOUR
SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS AND CLEARANCES. DO NOT PACK REQUIRED
AIR SPACES WITH INSULATION OR OTHER MATERIALS.
1. Note the location of rafters and floor joists. If possible choose a location that does not require cutting them.
2. Do not build shelves or cupboards in the area above the fireplace. This space must be kept empty.
3. If at all possible, run the chimney inside of the house. If it must be run up outside, it should be enclosed in an
insulated enclosure (see Installation: Chase Enclosure). Remember, a cold chimney causes poor draft.
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
9
34 1/8”
16 1/4”
22 1/2”
5 1/2”
13 1/4”
2”
37”
12 1/2”
5”
9 7/8”
7 1/2”
37”
35 3/8”
24”
Figure 5: Unit dimensions
38 1/2”
min.
16 min”
8" min. from the
top of the facing
12" min. to side wall
from the door
Non-combustible flooring
Beneath hearth extention
(Refer to text for particulars)
spark guard 5” x 36”
8” max.

CEILING CLEARANCE
The ceiling clearance is the distance from the top of the
fireplace to the ceiling.
Under no circumstances should the distance between
the ceiling and the top of the CHAMELEON be less than
39" (see Figure 4).
OUTSIDE AIR DUCT
After the fireplace is correctly positioned, connect the
outside air inlet to the outside (see Figure 6).
Use an insulated flexible duct rated at over 200° F. It is
recommended that the duct does not exceed 12 ft. ver-
tical rise above the base of the unit.
The air inlet should never be less than 5 ft. below
the top of the chimney flue and must never
terminate in attic spaces.
A 4" diameter duct can be used if the total run of the ducting is less than 25 feet. For longer runs, use 5" diameter
duct. A 4"-to-5" increaser is provided with the fireplace.
1. Find a convenient location for the combustion air duct and fresh air hood. The fresh air hood can be above or
below floor level.
2. Make a 4 ¼" (5 ¼" if using a 5" diameter duct) hole in
the outside wall of the house. Push the hood in from
the outside. Seal the joint between the hood and the
outside wall with an appropriate sealant.
3. Place the insulated flexible duct over the round sleeve
on the outside air hood. At both ends, carefully pull
back the insulation and plastic cover, exposing the
flexible duct. Then at each end, attach the duct with
metal screws to the inlet and tube. Carefully push the
insulation and cover back over the duct. Tape the
plastic cover in place with 2" aluminium duct tape.
CAUTION: WHEN RUNNING THE DUCT AROUND
CORNERS, BE SURE TO PREVENT CRIMPING THE
DUCT THAT WOULD RESTRICT THE COMBUSTION
AIRFLOW.
CHIMNEY
This fireplace is certified for use with 7" ICC Model
EXCEL chimney only. The chimney system height from
the top of the fireplace must be a minimum of 12 ft.
We recommend that the minimum height be increased by
approximately 1 ft. for every 2000 ft. elevation above sea
level. Every 30° or 45° elbow also increases the minimum
height by 1 ft. For example, if you are living 6000 ft.
above sea level, your chimney should terminate at least
15 ft. from the top of the fireplace (12 ft. + 3 ft. for the 6000
ft.). See Table 1 for more precise recommended flue
heights.
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
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Figure 6: Outside air connection and installation example
Outside air
connection
Above floor
example
Below floor
example
Insulated flexible
air duct
Fireplace
2” aluminium
duct tape
Outside
wall
Figure 7: General chimney installation
WARNING: DO NOT PACK
REQUIRED AIR SPACES
WITH INSULATION OR
OTHER MATERIALS
The chimney must be
enclosed when it passes
through living spaces.
Min. clearance of 2” with the
chimney.
WARNING:
MAJOR RISK
OF FIRE,
LOOSE FILL
INSULATION
MUST NOT
GO ABOVE
THE
RADIATION
SHIELD
NOTE: openings
must be framed to
adequately sup-
port any chimney
supports and roof
assemblies
CHAMELEON
Radiation
shield
Storm collar
Storm
collar
Flashing
Rain cap
min. 2'
min. 2"
10' min. 3'

CHIMNEY INSTALLATION
The maximum height of chimney that can be supported by the top of the fireplace is 18 feet. For taller
chimneys, additional supports are required. Offset or roof supports can be used.
NOTE: The clearance between the chimney and combustible material must be at least 2". DO NOT fill this area
with insulation.
1. Cut and frame the required holes in the floor(s), ceiling(s) and roof where the chimney will pass through. The
rough opening in the framing is 13" square (the opening can be slightly bigger, up to 13 ½”, but NEVER
smaller).
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
11
TABLE #1
MINIMUM RECOMMENDED FLUE HEIGHTS IN FEET
FROM THE TOP OF THE FIREPLACE
NUMBER OF ELBOWS
Elevation(ft) 0 2 x 15° 4 x 15° 2 x 30° 4 x 30° 2 x 45° 4 x 45°
0-1000 12’ 13’ 14’ 15’ 18’ 16’ 20’
1000-2000 12’6” 13’6” 14’6” 15’6” 19’ 16’6” 20’
2000-3000 13’ 14’ 15’ 16’ 19’6” 17’ 21’6”
3000-4000 13’6” 14’6” 15’6” 17’ 20’ 18’ 22’6”
4000-5000 14’ 15’ 16’ 17’6” 21’ 18’6” 23’
5000-6000 14’6” 15’6” 17’ 18’ 21’6” 19’ 24’
6000-7000 15’ 16’ 17’6” 18’6” 22’ 20’ 24’6”
7000-8000 15’6” 16’6” 18’ 19’ 23’ 20’6” 25’6”
8000-9000 16’ 17’ 18’6” 20’ 24’ 21’ 26’6”
9000-10000 16’6” 17’6” 19’ 20’6” 24’6” 22’ 27’
TABLE 1
Figure 8: Offset chimney installation example
CHAMELEON
Flashing*with
storm collar
12"
min.
Storm Collar
Roof Flashing
Roof Support
Use offset
support
or roof
support
Offset
Rise
Floor
10'
min. 2'
Radiation
shield
Radiation
shield
3 metal screws
in each joint
Beneath hearth extension
(Refer to text for particulars)
Radiation
shield and
offset, roof or
wall support
Wall insulated
radiation shield
(30° or 45°)
* In USA: use a vented
flashing.
* In CANADA: use a
vented flashing or a
roof radiation shield
and a regular flashing.
Figure 9: Offset chimney through a wall example

2. From below, install a radiation shield in each floor through which the chimney passes. At the attic level, install
a radiation shield and a storm collar as shown in Figure 7.
WARNING: A RADIATION SHIELD MUST BE INSTALLED AT EACH FLOOR WHERE THE CHIMNEY
PASSES THROUGH.
3. Remove the flue adapter from the fireplace, put the screws aside. Install the flue adapter on the first chimney
length and secure it with the screws provided. Reinstall the flue adapter on the fireplace and secure it with the
screws you have put aside earlier. Assemble the rest of the chimney.
The chimney must extend at least 3 feet above its point of contact with the roof and at least 2 feet higher than
any wall, roof, or building within 10 feet of it. If the chimney is higher than 5 feet. above the roof, it must be
secured with a roof brace.
4. Put the roof flashing into place. Seal the joint between the roof and the flashing with roofing tar. For sloping
roofs, place the flashing under the upper shingles and on top of the lower shingles. Nail the flashing to the roof
using roofing nails.
If the chimney is enclosed to the roof:
- in USA: use a vented flashing.
- in CANADA: use a vented flashing, or a roof radiation shield with a regular flashing.
5. Place the storm collar over the chimney just above the flashing. Seal it around the chimney with silicone
sealer (DO NOT use roofing tar).
6. Fit the rain cap on the chimney. Secure it tightly in place.
7. Read the EXCEL Chimney installation manual con-
cerning requirements for supports, bracing, anchors,
etc. The EXCEL installation manual is available from
your dealer or from our Web Site: "www.icc-rsf.com".
OFFSET CHIMNEY
Maximum offset angle:
- in CANADA: 45°
- in USA: 30°
Maximum number of elbows: Four (4), resulting in two (2)
offsets.
An elbow may be installed directly on top of the fireplace
if required. See the detailed offset chart in the EXCEL
chimney installation instructions. See Figures 8 and 9 for
examples.
Install the fireplace and chimney as described earlier.
When you require an elbow, proceed as follows:
1. Install the required elbow. Turn it in the desired
direction, and fasten it to the other section with the 3
metal screws provided.
2. Install the lengths required to obtain the desired offset.
Secure each joint with 3 metal screws.
3. Use another elbow to return the chimney to the
vertical direction.
4. Install a roof support, wall support, or an offset support
above each offset to support the weight of the flue
(elbows cannot support a flue above an offset).
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
12
Figure 10: Chimney installed with chase enclosure
example
Storm collar
Flashing*
10'
min. 2' 12" min.
Radiation
shield
Insulation
Chase liner of fire rated
gypsum board is recom-
mended (may be required
by local authorities)
*In USA: use a vented flashing.
*In CANADA: use a vented flashing or a roof
radiation shield and a regular flashing.
Beneath hearth extension (Refer to text for particulars)
CHAMELEON

CHASE ENCLOSURE
If the chimney runs up the outside of the house, we recommend that it be enclosed in a chase structure. The chase
should be constructed in such a way that it is an extension of the home. It should be well insulated between the
footings and the floor of the home to prevent heat loss. If the climate in your area is mild, insulate the chase at
least to the first fire stop. If the climate in your area is very cold, insulate the chase to the top to keep the flue
warmer, to increase the draft, and reduce creosote build-up.
Some local codes require that the walls be insulated, vapour sealed and sheathed with a fire rated gypsum board
(see Figure 10). We strongly recommend this procedure for all installations to prevent cold drafts from originating
in the fireplace enclosure. If you follow this procedure, we recommend that you do not insulate the wall above the
front of the fireplace.
NOTE: In USA if the chase is enclosed or flashed to the roof as shown in Figures 7, 9 and 10, then the flashing
must be vented.
REMEMBER: Check local codes concerning installation requirements and restrictions in your area.
FRAMING
The enclosure walls can be framed with any suitable materials (2 x 4 or 2 x 6 studs, plywood, gypsum board, etc.).
Because of the high heat output potential of the CHAMELEON, combustible material must NOT go closer to the
fireplace than the standoffs, top, back and sides.
HEARTH EXTENSION
The area immediately in front of the fireplace must be protected by a non-combustible material such as brick, tile,
stone, or slate. The protection must extend at least 16" in front and 8" on both sides of the fireplace opening. There
is no minimum thickness required for the hearth extension.
BENEATH HEARTH EXTENSION
If the CHAMELEON is installed on a non-combustible floor, NONE of the sheet metal, Durock©board and spark
guard specified below are required.
Install the spark guard pro-
vided (5" x 36" piece of
sheet metal) halfway under
the fireplace and halfway
under the hearth extension.
The spark guard will extend
2½" beneath the
CHAMELEON. This will
make certain that sparks
cannot lodge in this area
and start a fire.
If you are preparing a raised installation, you will need a custom made spark guard, either a "Z" shaped spark
guard or a right angle spark guard (see Figure 11). The Z-shaped spark guard must be used if the height between
the bottom of the fireplace and the top of the non-combustible flooring of the hearth extension is less than or equal
to 2 ½". The height of the Z-shaped spark guard must equal the distance between the floor and the base of the
unit and go under the hearth extension and the fireplace by at least 2½". If the unit is installed higher than 2 ½"
from the top of the flooring, a right angle spark guard is necessary. The sides of the right angle spark guard should
be at least 2½" x 2½" and must be covered with non-combustible material. Any custom made spark guard must
run the full length of the fireplace (36").
NOTE: Custom made spark guards are not supplied.
In the USA :
A metal sheet (galvanized steel, min. thickness of 0.018") with ½" Durock©cement board underneath or an
equivalent cement board, MUST be installed beneath the hearth extension. The metal sheet and Durock©board
must have the same minimum dimensions as the hearth extension, 16" x 38½". If the fireplace is raised by at
least 4", the hearth area only requires the metal sheet, not the Durock©board.
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Figure 11: Special custom made spark guard
Right angle spark guard
(not provided)
Z-shaped spark guard
(not provided)
CHAMELEON
Thin non-
combustible
flooring
Thick non-combustible
flooring
More than 2 ½" 2 ½" or less

The spark guard must be installed under any of the layers of the hearth extension.
In CANADA :
A metal sheet (galvanized steel, minimum. thickness of 0.018") MUST be installed beneath the hearth exten-
sion. It must have the same minimum dimensions as the hearth extension, 16" x 38½".
MANTEL
The maximum depth of the mantel is 8".
Wood or other combustible mantels must be placed at least 8"
above the top of the fireplace facing (see Figure 5).
Masonry and other non-combustible mantels can be placed
directly above the top of the fireplace facing or higher. If the non-
combustible mantel is located between 0" and 8" above the top of
the fireplace facing, then the wall portion between the top of the
fireplace facing and the mantel must be covered in non-com-
bustible material. If the non-combustible mantel is located at 8" or
more above the top of the fireplace facing then no special wall
covering is required below the mantel.
DOOR INSTALLATION
NOTE: We recommend that you delay the installation of the door
until after all finishing work is completed around the fireplace. This
will reduce the possibility of scratches, vandalism, or damage to the
finish caused by drywall dust, muriatic acid, plaster, cement, paint
or any other harmful spray or liquid.
The CHAMELEON is offered with many door options.
Use only genuine RSF parts. The use of any substitutes will decer-
tify the system and may put your safety at risk.
To install the female hinges on the door, remove the 2 top and 2
bottom screws on the left side of the door. These four screws are
not required for the CHAMELEON. Use the two Allen key screws
provided to install the female hinges on the door. Figure 12 shows
the holes to be used.
Put the door on the fireplace and refer to the maintenance section
to adjust the hinges and the latch pin properly.
FACING INSTALLATION
NOTE: We recommend that you delay the installation of the facing until after all finishing work is completed around
the fireplace. This will reduce the possibility of scratches, vandalism, or damage to the finish caused by drywall
dust, muriatic acid, plaster, cement, paint or any other harmful spray or liquid.
The CHAMELEON is offered with various facings. Refer to the facing installation instructions for particular details.
Some facings require the installation of gravity vents and intake ducts while others do not. Make sure to have all
the required options installed properly.
Use only genuine RSF parts. The use of any substitutes will decertify the system and may put your safety at risk.
Make sure to install the door hinges before installing the facing.
NOTE: To be able to eventually change the facing, you will need free access to the entire facing and attaching screws.
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
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Figure 12: Hinge installation on the door
2 screws
10-32 x 3/8"
Top of the door
Front of
the door
Female hinge
Female hinge

MANDATORYOPTIONS WITH THE CLEAN FACING
When installing a Clean Facing (FO-CAMF-4) on your CHAMELEON, you MUST also install an Intake Duct (FO-
CID) to provide sufficient air to the unit along with at least one Gravity Vent Kit (FO-VCT) to provide an evacuation
path for all the heat. Neglecting to install either one of these options will result in overheating of the unit and may
put your safety at risk. Refer to each option's installation instructions for particular details.
Use only genuine RSF parts. The use of any substitutes will decertify the system and may put your safety at risk.
REFRACTORYBRICK INSTALLATION
The refractory bricks must be installed in proper sequence to allow them to fit in the firebox (see Figure 13).
Remove the door, if already installed, for easier access to the firebox. To remove any of the refractory bricks, just
follow the installation procedure in the reverse sequence.
1. Remove the secondary air tube at the top front of the firebox. To do so, unscrew the bracket located on the left
side of the tube.
2. Place the baffle (11.9.CT) above the other two tubes and ensure its proper orientation: narrow part towards the
rear and grooves towards the bottom (see Figure 13a).
3. Reinstall the first tube and screw it in place.
4. Insert the rear refractory brick in the firebox (11.3.CT), then the left side refractory brick (11.1.CT). See Figure
13b for the proper orientation.
5. Insert the refractory brick on the right side (11.2.CT) of the firebox but do not position it yet. Ensure that it is
resting firmly on the rear refractory brick as shown in Figure 13c.
6. Insert the arch refractory brick (11.8.CT) in the firebox as shown in Figure 13d.
7. Pivot the arch refractory brick until it is in a horizontal position (see Figure 13e) and then slide the right
refractory brick until it is in place. The arch refractory brick is supported by the two side refractory bricks.
8. Install the 2 bottom refractory bricks in the firebox (11.4.CT on the left and 11.5.CT on the right). To facilitate
the installation, remove the plug and insert the refractory bricks as shown in Figure 13f. First, slide the bottom
refractory brick below the square tube located at the front floor of the firebox. Then install the right refractory
brick in the same fashion. Replace the plug.
9. Finally, install the 2 front refractory bricks (11.6.CT on the left and 11.7.CT on the right) and the refractory plug
(11.10.C) as shown in Figure 13g.
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Figure 13b Figure 13c
Figure 13e
Figure 13d
Figure 13f Figure 13g
Figure 13a
11.8.CT
11.2.CT
11.5.CT 11.7.CT
11.10.C
11.3.CT
11.1.CT
11.4.CT
11.6.CT
11.9.CT
11.9.CT
11.8.CT
11.2.CT
11.10.C
11.7.CT
11.5.CT
11.3.CT
11.1.CT
11.4.CT
11.6.CT
Figure 13: Refractory brick installation
Front of
fireplace
Side view
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FIREPLACE OPTIONS
FO-CAMF-4 Chameleon Facing - Clean
FO-CAMF-5 Chameleon Facing - Classic
FO-KF-4 Chameleon Rock Retainer Kit for Clean Facing
FO-KF-5 Chameleon Rock Retainer Kit for Classic Facing
FO-TZDB Topaz/Chameleon Door - Black
FO-TZDC Topaz/Chameleon Door - Cathedral (black)
FO-TZDG Topaz/Chameleon Door - Gold plated
FO-TZDP Topaz/Chameleon Door - Pewter plated
FO-CAP Chameleon Ash Pan
FO-CID Chameleon Intake Duct (Mandatory with FO-CAMF-4)
FO-CIF Chameleon Inline Fan
FO-DUCT5 5 feet insulated flexible duct
FO-FDGRK8 Gasket Replacement Kit
FO-FDHB8 Circulating Internal Blower (for FO-CAMF-5 only)
FO-FSC2 Firescreen
FO-VCT Gravity Vent Kit (Mandatory with FO-CAMF-4)
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
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We recommend that our products be installed and
serviced by professionals who are certified in
the U.S. by NFI (National
Fireplace Institute)
or in Canada by WETT
(Wood Energy Technical
Training).
www.nficertified.org
CHAMELEON Owner's Manual RSF Woodburning Fireplaces
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CHAMELEON - Limited Warranty
30 Year Limited Warranty
All RSF Woodburning Fireplaces fireplace models are warranted against defects in material and workmanship for a
period of 30 years, subject to the following conditions:
During the first year RSF Woodburning Fireplaces will repair or replace, at our option, any parts which upon examination by
an authorized RSF Woodburning Fireplaces representative are found to be defective, except the parts listed in the EXCLU-
SIONS portion of this warranty. RSF Woodburning Fireplaces will also pay reasonable labor costs for the repair work.
During the second through fifth years RSF Woodburning Fireplaces will repair or replace, at our option, any parts which upon
examination by an authorized RSF Woodburning Fireplaces representative are found to be defective, except the parts listed
in the EXCLUSIONS portion of this warranty. RSF Woodburning Fireplaces shall not be responsible for any labor costs asso-
ciated with this repair work.
During the sixth through thirtieth years RSF Woodburning Fireplaces will provide replacement parts, if available, at 50% of
the published retail price, except for the parts listed in the EXCLUSIONS portion of this warranty. RSF Woodburning
Fireplaces shall not be responsible for any labor costs associated with this repair work.
EXCLUSIONS
· Electrical components are warranted for one year only.
· Glass and gold or pewter plating.
· Damage due to normal wear and tear, such as paint discoloration, worn gaskets, eroded or cracked refractory components.
· Repairs or replacements necessitated by vandalism, neglect, abuse, over-firing, improper fuel or fuel loads, or failure to ade-
quately service the unit, as stated in the instruction manual.
· Repairs or replacements (particularly charges for travel and labor) not authorized by RSF Woodburning Fireplaces in
advance.
LIMITATIONS
All items found to be defective will be replaced or repaired upon return of the defective part to an authorized RSF Woodburning
Fireplaces dealer. RSF Woodburning Fireplaces will not be responsible for freight costs related to shipping replacement
parts.
Any complete fireplace, or part thereof, that is replaced or serviced under this warranty will be warranted for a period not
exceeding the remaining term of the original warranty.
This warranty is not transferable.
This warranty does not apply to damage to the appliance while in transit.
This warranty does not apply if the installation does not conform to the installation requirements in the instruction manual.
RSF Woodburning Fireplaces is free of liability for any damages caused by the appliance, as well as material and labor
charges incurred in the removal or re-installation of any RSF Woodburning Fireplaces fireplace under this warranty. Incidental
or consequential damages are not covered by this warranty.
The remedies set forth herein are exclusive, and the liability of the seller shall not exceed the price of the fireplace or part there-
of upon which the liability is based.
This warranty is expressly in lieu of all other warranties expressed or implied, including the warranties of merchantability and
fitness for use and all other obligations or liabilities on the part of RSF Woodburning Fireplaces.
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