RSG UNIVERSAL CONTROLLER PLUS User manual

UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 CONTENTS
UNIVERSAL CONTROLLER PLUS (MCS-32)
VERSION 3 USER GUIDE
RSG Engineering Limited Telephone : [phone] Fax : [phone] Email : [email protected] Web : www.rsg-ontop.com
For the operation of standard vehicle rooftop lighting, secondary lighting and power management
This document is aimed to guide purchasers, installers and then the user of the Universal Controller Plus (MCS-32) simply and smoothly
through its operation so that it can be applied in the most effective manner. As such it is divided into the following sections:
Embedded software enables simple system set-up
together with amendments without the need
to change wiring
Section 1 - User Guide
ADevice Family Overview 1:1
BGeneral Overview 1:2
CCompatible Switch Units 1:3
DTypical System Specifications 1:4
EProduct Specification 1:5
FConnection and Switch Details 1:6 - 1:13
GHandset and Switch Unit Options 1:14 - 1:15
H
Handset Specification 1:16 - 1:19
J
Switch Unit Specification 1:20 - 1:23
K Programming the Unit 1:24 - 1:35
Section 2 - Installation Guide
1 Specification 2:36
2 Installation Requirements 2:37
3 System Description 2:38 - 2:41
4 Wiring and Connections 2:42 - 2:45
5 Device Connections 2:46 - 2:48

UNIVERSAL CONTROLLER PLUS (MCS-32)
SECTION 1
UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 USER GUIDE
Section 1 - User Guide
ADevice Family Overview 1:1
BGeneral Overview 1:2
CCompatible Switch Units 1:3
DTypical System Specifications 1:4
EProduct Specification 1:5
FConnection and Switch Details 1:6
F:1 Power Connections and Outputs 1:6
F:2 Inputs and Switching Options 1:7
F:3 Outputs and Power Options 1:8
F:4 Siren Speaker Connection 1:8
F:5 CAN Bus Interface 1:9
F:6 Gateway Controller 1:10
F:7 Run Lock 1:11
F:8 Split Charging Logic 1:12
F:9 LED Diagnostic Display 1:13
GHandset and Switch Unit Options 1:14
G:1 Universal Multi-Way Switch Units Overview 1:14
G:2 Universal Multi-Way Switch Units Description 1:15
HHandset Specification 1:16
H:1 Mini Handset - 8 buttons 1:16
H:2 Mini Handset - 7 Buttons 1:16
H:3 Midi Handset - 10 Buttons 1:17
H:4 Midi Handset - 9 Buttons 1:17
H:5 Midi Handset - 8 Buttons 1:17
H:6 MaxiPlus Handset - 16 Buttons 1:18
H:7 MaxiPlus Handset - 15 Buttons 1:18
H:8 MaxiPlus Handset - 14 Buttons 1:18
H:9 Universal Handset Plus - 16 Buttons 1:19
J Switch Unit Specification 1:20
J:1 Slimline Switch Unit - 5 Small Buttons 1:20
J:2 Slimline Switch Unit - 1 Large, 4 Small Buttons 1:21
J:3 Maxi DIN/Flush Fit Switch Unit - 14 Small Buttons 1:22
J:4 Maxi DIN/Flush Fit Switch Unit - 2 Large, 12 Small Buttons 1:22
J:5 Maxi DIN/Flush Fit Switch Unit - 1 Double, 12 Small Buttons 1:22
J:6 MaxiPlus DIN/Flush Fit Switch Unit - 16 Small Buttons 1:23
J:7 MaxiPlus DIN/Flush Fit Switch Unit - 1 Double, 14 Small Buttons 1:23
K
Programming the Unit 1:24
K:1 Overview of Programming Requirements 1:24
K:2 Allocation of Operational Parameters 1:25
K:3 Power Distribution 1:30
K:4 User Interface - Handset Type 1:31
K:5 User Interface - Handset Buttons to MCS-32 Outputs 1:32
K:6 User Interface - Interactive Functions within the MCS-32 1:33
K:7 Configuring Multiple Handsets - MCS-T8, MCS-T10 and MCS-T16 1:34
K:8
Configuring Multiple Handsets - MCS-T17 1:35
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 A: DEVICE FAMILY OVERVIEW
A :Device Family Overview
Universal Controller Plus (MCS-32)
Description: One device including all features
with a built-in siren.
Part Number: UNI-PLS-001
Mini Handset (MCS-T8)
Description: Universal Multi-Way
Handset with 7 or 8 buttons as
standard.
Optional built-in PTT.
Part Number: UNI-MIN-XXX
Midi Handset (MCS-T10)
Description: Universal Multi-Way
Handset with 8, 9 or 10 buttons
as standard.
Optional built-in PTT.
Also available with quick fit
rubber shroud.
Part Number: UNI-MID-XXX
The following parts are current compatible switching options for controlling hazard warning equipment
via the Universal Controller Plus (MCS-32).
Slimline Flush Fit Switch
Unit (MCS-F5)
Description: Universal Multi-Way
Switch Unit with 5 small or 5
small and one large button as
standard.
Also available with optional
quick fit rubber shroud.
Part Number: UNI-SLM-XXX
Maxi DIN/Flush Fit Switch
Unit (MCS-F14)
Description: Universal Multi-Way
Switch Unit with 13 or 14
buttons as standard.
Part Number: UNI-MAX-XXX
MaxiPlus DIN/Flush Fit
Switch Unit (MCS-F16)
Description: Universal Multi-Way
Switch Unit with 13 or 14
buttons as standard.
Part Number: UNI-MXF-XXX
Mega20 Flush Fit
Switch Panel (MCS-F21)
Description: Universal Multi-Way
Switch Panel with 20 buttons.
This unit was custom designed
specifically for use in a Skoda
Scout.
Part Number: UNI-MUL-XXX
Universal Hand Held Microphones
Description: Stand-alone dynamic
microphone with pre-amp.
Part Number: UNI-MIC-005
With built-in Siren
Universal Controller Plus (MCS-32)
Description: One device including all features
without a built-in siren.
Part Number: UNI-PLS-002
Without built-in Siren
MaxiPlus Handset (MCS-T16)
Description: Universal Multi-Way
Handset with 14, 15 or 16 buttons
as standard.
Optional built-in PTT.
Part Number: UNI-MXH-XXX
Universal Handset Plus (MCS-T17)
Description: Universal Multi-Way
Handset with 16 buttons in total.
Optional PTT side grab switch.
Part Number: UNI-HAP-XXX
Universal Display Handset (MCS-G17)
Description: Universal Multi-Way Handset
with 16 buttons incorporating real-time
primary and secondary battery
voltage levels.
Part Number: UNI-DIS-XXX

Universal Controller Plus (MCS-32)
The Universal Controller Plus (MCS-32), Part Number UNI-PLS-001, is a device used for controlling hazard warning
lighting equipment that incorporates a built-in siren amplifier, along with a number of other useful vehicle power
management features, such as run-lock circuitry, split charger switching logic, head lamp flashing and priority load
shedding. A version without a siren amplifier is also available.
The main feature of this device is its ability to be fully ‘user’ programmed via a PC (usually a Laptop). Any input or combinations of inputs can be used to
control any output or combination of outputs as operationally specified for vehicles used by the Emergency or Recovery Services. The operational interface is
normally done via one of many Multi-Way Switch Units or individual switches from RSG. In addition to this, under certain conditions, the MCS-32 will oper-
ate with some industry standard switches that are already in circulation or acquired from new. Also, if operationally required for larger systems the MCS-32
can be controlled via a number of Multi-Way and/or individual switches.
The programming software is supplied free of charge with the device and allows the user to create ‘Configuration Files’ unique to each application that can
be easily amended or upgraded if required, thus, eliminating the need to add or remove relays and wires to an installation if the end user
decides the original settings are not best suited to their application.
Also, if the MCS-32 does not contain sufficient switching functions in its own right, additional devices such as the Universal Load
Switch (MCS-5E) and/or Universal Lighting Breakout Controller (UNI-LBC) can be added to expand the system.Alternatively, if the
MCS-32 is over specified for a particular application the smaller Universal 100 Watt Siren can be used instead with the appropriate
Multi-Way Switch unit, and then with, or without, the Universal Load Switch (MCS-5E) and/or Universal Lighting Breakout Controller
(MCS-LBC).Also be aware RSG produces a range of small complete stand-alone systems known as Universal Compact Control Systems.
The unit is primarily ideal for controlling the vehicle lightbar, together with other peripheral light heads, particularly when interaction
with other vehicle functions such as tailgate opening or hand brake operation. This is possible via a variety of switching devices
ranging from a Universal Multi-Way Switch unit or via a simple array of toggle switches. When a Multi-Way Switch unit is used, it is
programmed using the MSC-32 software that allows each switch function to be uniquely defined in terms of being either a single
or a multi functional switch (hot key) along with one of 8 colours.
As well as all the above features the unit also has the ability to interface with vehicle CAN Bus signals or, alternatively, when
fully developed operate with the Home Office Single Vehicle Architecture CiA447 CAN Bus protocol as specified in publication
39/11. Therefore, vehicle operational signals can be obtained directly from its electronic control systems, such as the ECU, rather
than picking-up from the electrical/electronic signal associated with a particular vehicle function as in an indicator or brake light. As an established supplier
of hazard warning control systems and data recorders RSG now has a very comprehensive library of CAN Bus data from a wide variety of vehicles that it can
make available to users of the MCS-32.
In addition to controlling blue lights and sirens the MCS-32 can also communicate with other devices usually found on an Emergency Services vehicle such
as Data Recorders and MDT’s that is usually achieved via it’s CAN Bus or RS232 connections that in turn can communicate with the vehicles Can Bus or CiA447
protocols if required.
Finally to help with installation and fault finding the MCS-32 is fitted with 24 diagnostic LED’s, each of which can display one of three indication colours (green,
amber and red) to give immediate feedback without the need for a PC connection.
One Box Compatibility
As a pro-active member of the One Box Consortium RSG is constantly striving to keep its products concurrent with this standard and as such is confident
that devices in the Universal range and Multi-Way Switch units meet the Single Vehicle Architecture (SVO) and Driver & Vehicle Data Management System
(DVDMS) criteria.
Product Versions
As the MCS-16 and the associated versions of Multi-Way Switch units are all fully programmable via the ‘free’ application software there is only one version
of device to purchase and stock. This also means that any application written can be held confidentially within your own company without the involvement
of RSG. That said in order to get the most out of this device RSG highly recommends that in conjunction with using this manual clients take advantage of
RSG’s free advice and training services associated with this product.
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 B: GENERAL OVERVIEW
B :General Overview

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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 C: COMPATIBLE SWITCH UNITS
C :Compatible Switch Units
Universal Multi-Way Switch Units
A range of Universal Multi-Way handsets and switch units have been developed for use with the Universal Controller Plus (MCS-32). An extension
lead is plugged in to the RS485 port an approriate adaptor is added and the handsets simply plugs in.
Each button can operate independently or in conjunction with other buttons, as well as having unique legends and back light colour, therefore each
device would need to be uniquely configured.A configuration specification sheet is available which allows you to initially define the solution required
along with the associated handset which will depend upon the level of control necessary.
Details of the operation and customisation of the Universal Multi-Way handsets are explained later in this manual or alternatively contact our sales
team to verify that the handset you wish to use can be accommodated.
Universal Hand Held Microphones
Dynamic, hand-held communications devices that offer extremely low sensitivity to hum pick-up and low susceptibility to radio frequency interference
and is supplied complete with a 1m curly cord which extends up to 3 metres.
The microphone can be used as a stand-alone unit or in conjunction with a Universal Multi-Way handset
Alternative PWM Handsets
The ‘Standard Factory Set-up’ software with the Universal Controller PLus (MCS-32) allows compatibility with certain alternative
PWM handsets.
As there are many types of handsets/keypads available due to variations in legends and switch actions it is likely that
some configuration of the Universal Controller Plus (MCS-32) would be required. In most cases this would be achieved via
the built-in programming interface.
Description: Dynamic, hand-held communications devices designed for use as a stand-alone device or in conjunction with a
Universal Multi-Way handset.
Part Numbers: UNI-MIC-005
Mini Handset (MCS-T8)
Description: Universal Multi-Way Handset with 7
or 8 buttons as standard. Optional built-in PTT.
Part Number: UNI-MIN-XXX
Midi Handset (MCS-T10)
Description: Universal Multi-Way Handset with 8,
9 or 10 buttons as standard. Optional built-in PTT.
Also available with quick fit rubber shroud.
Part Number: UNI-MID-XXX
Slimline Flush Fit Switch Unit (MCS-F5)
Description: Universal Multi-Way Switch Unit
with 5 small or 5 small and one large button
as standard.
Also available with optional quick fit rubber shroud.
Part Number: UNI-SLM-XXX
Maxi DIN/Flush Fit Switch Unit (MCS-F14)
Description: Universal Multi-Way Switch Unit with
13 or 14 buttons as standard.
Part Number: UNI-MAX-XXX
MaxiPlus DIN/Flush Fit Switch Unit
(MCS-F16)
Description: Universal Multi-Way Switch Unit with
13 or 14 buttons as standard.
Part Number: UNI-MXF-XXX
Mega20 Flush Fit Switch Panel (MCS-F21)
Description: Universal Multi-Way Switch Panel
with 20 buttons.
This unit was custom designed specifically for
use in a Skoda Scout.
Part Number: UNI-MUL-XXX
MaxiPlus Handset (MCS-T16)
Description: Universal Multi-Way Handset with 14,
15 or 16 buttons as standard. Optional built-in PTT.
Part Number: UNI-MXH-XXX
Universal Handset Plus (MCS-T17)
Description: Universal Multi-Way Handset with 16
buttons in total. Optional PTT side grab switch.
Part Number: UNI-HAP-XXX
Universal Display Handset (MCS-G17)
Description: Universal Multi-Way Handset with 16
buttons in incorporatin real-time primary and
secondary battery voltage levels.
Part Number: UNI-DIS-XXX

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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 D: TYPICAL SYSTEM SPECIFICATIONS
D :Typical System Specifications
Single handset with optional built-in microphone
Single handset with PA microphone
Two handsets not exceeding 20 buttons in total
For applications requiring between two and four handsets

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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 E: PRODUCT SPECIFICATION
E :Product Specification
Product Overview
The Universal Controller Plus (MCS-32) consists of a main
control box which contains everything required to control a
vehicle mounted hazard warning system, typically comprising
rooftop lighting, secondary hazard warning lights and audio
equipment. It has 32 outputs and 24 configurable inputs with
power management functions including runlock, split charging,
load shedding and headlight flash, plus many more, some of
which may be implemented via the vehicle CAN Bus system.
It also includes a logic switch module to facilitate the control
of a Gateway radio with voice alerts.
Operate the controller through one of our range of fully compatible
hand held or dash mounted switch units and you have an economical
hazard warning control system that does not compromise on features
or functionality.
System Intelligence
The main control unit is supplied with default settings that will suit
a variety of applications, however it can be simply customised
to match the end users specific application by plugging in to a
laptop/desktop PC and utilising the ‘easy to use’ complimentary
software.
Human Machine Interface (HMI)
We have developed a collection of switch units specifically designed
to interface with the Universal Controller Plus (MCS-32).They range
from a 7-way handset through to a 16-way flush/DIN mount unit,
with every conceivable combination in between. Handsets have
the facility to operate a Public Address (PA) system via an integral
microphone and the option to allocate any button to operate
the Push to Talk (PTT) feature. Full details are given later in this
catalogue.
One Source, One Solution
In order to simplify the installation process each unit is supplied
fully loaded with all the necessary features and functions to
implement a comprehensive system. Simply enable the required
function via the ‘easy to use’ software.
Logic Functions
An abundance of logic functions means complex applications are no
longer difficult to implement, particularly where certain operations
are interlinked with others. So, carrying out ‘and/or’ functions and
implementing ‘do this when’ or ‘stop this when’ are simple to apply
together with the facility to alter functions allowing continual client
synchronisation.
System Configuration
This is a simple 3-stage process which entails enabling and labelling
inputs and outputs, configuring the system operation and down-
loading the application onto the unit. This operation need only be
done once, when completed it can be simply be transferred onto
other units via a laptop.
Software Operational
Modules
100 WATT SIREN
• Supports 8 or 11 ohm speakers
• Can be enabled from an input or handset
• Air horn input
• HRT positive or negative activation
• Multiple siren tones selected from software
• Monitor signal active when siren on
• PA and radio re-broadcast facility
• UK and European sounds
• City Mode volume reduction feature
• Workshop mode volume suppression feature
for testing
• Can be linked with other MCS siren devices
to give two vehicle effect
LOAD SHEDDING MODULE
• Via internal or external monitoring
• Automatic in conjunction with other
equipment activation
FAN CONTROL MODULE
• Control up to 4 intake/extractor fans
• Reverses power supply to fans
• Optional 4-way Relay Expansion Module
SALOON LIGHTING MODULE
• Ideal to control internal ambulance lighting
• Manual, semi and full automatic operation
CABINET ANTI-TAMPER MODULE
• Monitor 16 ambulance medical lockers
• Ideal for monitoring medical
consumables/medicines
• Cabinet re-stock indication
AUDIO INTERCOM CONTROLLER
(operates with external device)
• Announce pre-recorded messages
• Duplex or simplex intercom
SPLIT CHARGE CONTROLLER
• Monitors primary battery voltage
• Output drives charging solenoid to charge
secondary battery
• Solenoid in and out voltage programmable
RUN LOCK CONTROLLER
• Outputs
- 3 dedicated run lock outputs (2 with diodes)
- Additional outputs assigned from software
• Enable Inputs
- Inputs assigned in software
- From handset, handbrake, remote button etc.
- Hi or Lo inputs
• Reset Inputs
- Inputs assigned in software
- From brake light, remote button etc.
- Hi or Lo inputs
HEADLIGHT FLASH
• Dedicated outputs x 4 (with built-in diodes)
to control headlights and/or complementary
flashing lamps
GATEWAY RADIO CONTROLLER
• Automatically switches between the Main
& Gateway Radio (for built-up areas) within
a 30 second window for the driver to exit
the vehicle
• Automatic handbrake detection
ADDITIONAL FEATURES
• 16 x AND logic modules
• 16 x OR logic modules
• 32 x timer modules (1 second increments)
General Features
and Functions
OUTPUTS
32 Outputs:
• 16 Hi Power Outputs
- 20 Amps per channel
- Current limiting
- Multi flash patterns
- Timer shutdown
- Voltage drop out
• 12 Low Power Outputs*
- 600mA per channel
- Positive or negative switching
- Ideal for monitoring or special
functions
• 4 Medium Power Outputs*
- 2.5 Amps per channel
- Positive or Negative switching
- Drive relays
- Small motors
- Monitor outputs
• 2 diode pairs built in for
headlight and/or tail light flashers
• Output to data logger
• Electronic Fuses
- Electronically adjustable
- Electronically tripped
INPUTS
24 Configuarable Inputs:
- 12 negative switching
- 12 positive switching
- Software configurable
4 Standard Inputs:
- Mic input
- Radio input
- Reset
- Standby
MULTI-WAY SWITCH OPTIONS
• Universal Multi-Way handset can
be fully configured using the MCS
software
• Single or up to 4 handsets
SERIAL DATA PORT
• RS485 protocol
• RS232 - via adaptor
• Link with third party MDT terminals
• USB Port
CAN OR CAN TYPE DATA PORT
• Link to RSG complementary devices
such as a lightbar
• Link to other industry new standard
devices
• Link with legacy equipment
USER INTERFACE
• 24 illuminated status indicators
• Indicates flash pattern
• Communication status
• Provides output status
•Green - OK
•Red - Over current
•Amber - Low voltage
SPECIFICATION
• Dual voltage
• 100 Amps total output
• Spec 5 approved
• e-approved
* SEE APPENDIX A1

F:1 Power Connections and Outputs
100 Watt Siren with PA
Built-in Audio Warning
Messages
3 Circuit Run Lock
Installer Programmable
Can BUS Connection
Handset OptionsGateway Controller
32 Outputs
Headlight Flasher
Load Shedding
Split Charging Logic
24 Inputs
Expandable Outputs
LED Diagnostic Panel
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 F: CONNECTION AND SWITCH DETAILS
F :Connection and Switch Details

Industry Standard
Switching Options
MAXIPLUS SWITCH UNIT
UNI-MAXF/MXH-XXX
MEGA SWITCH UNIT UNI-MUL-XXX
MINI SWITCH UNIT UNI-MIN-XXX
Universal Multi-Way Switching Options
System
Connector
Diagnostic
Reset
Can BUS
Connector
Inputs
12 x Positive Inputs
Software configured
12 x Negative Inputs
Software Configured
Audio Inputs
USB Port
RS485
MAXI SWITCH UNIT UNI-MAX-XXX
Traditional Individual
Switching Options
MIDI SWITCH UNIT UNI-MID-XXX
SLIMLINE SWITCH UNIT UNI-SLM-XXX
MAXIPLUS SWITCH UNIT UNI-MAXF/MXH-XXX
Microphone
Option
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 F: CONNECTION AND SWITCH DETAILS
F:2 Inputs and switching options
F :Connection and Switch Details

F:4 Siren Speaker Connection
100w Siren
Output
• Selectable tones
UK and Euro
• Reduced volume
‘City Mode’
• Radio re-broadcast
• Workshop mode
• Public address
Siren Speaker
Connector
• Supports 8 or 11 ohm
speakers
• Dedicated enable input
or from handset
• Air horn input
• HRT pos or neg activation
• Multiple siren tones
selected from software
• Monitor signal active
when siren on
100w Siren Speaker LSP-210
Bank A 40 Amps
Supply for Siren & Outputs
Ground
Earth for the Siren & MCS
Ignition Sense
(Primary Battery)
Bank B 40 Amps
Supply to Outputs
Auxiliary
In/Out
With Bypass and
In-line Diodes
Low Power
Outputs
12 x 0.6 Amp Outputs
Ideal for low level
lightbar control
4 x 2.5 Amp Outputs
positive or negative
switching
Siren Speaker
Connector
8 or 11 Ohm
High Power
Outputs
20 Amp Outputs 1-15
High Power
Output
20 Amp Output 16
F:3 Outputs and Power Options
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 F: CONNECTION AND SWITCH DETAILS
F :Connection and Switch Details

Vehicle CAN Bus
High/Low
Can be used to monitor:
• Foot brake
• hand brake
• Steering wheel controls
• Lighting
• Engine running
• Lighting
• Seat belts
• Wipers
• Doors, boot and tailgate
Activate
Outputs to
Control Hazard
Warning
Equipment
Logic Control
CAN Bus operating
parameters can be
set-up and defined in the
‘CAN Bus User Interface
Module’ that is within
the Installer Program
- see Section K.
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 F: CONNECTION AND SWITCH DETAILS
F:5 CAN Bus Interface
F :Connection and Switch Details

F:6 Gateway Controller
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 F: CONNECTION AND SWITCH DETAILS
F :Connection and Switch Details

3 Circuit
Run Lock
• Outputs - 3 Dedicated
run lock outputs (2 with
diodes), additional outputs
assigned from software
• Enable inputs - Inputs
assigned in software
from handset, handbrake,
remote buttons etc, high
or low inputs
• Reset inputs - Inputs
assigned in software
from brake light, remote
buttons etc, high or low
inputs
Run Lock operating
parameters can be
set-up and defined in the
‘Run Lock User Interface
Module’ that is within
the Installer Program
- see Section K.
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 F: CONNECTION AND SWITCH DETAILS
F:7 Run Lock
F :Connection and Switch Details

Split Charge
Controller
• Pull in and drop out
voltages installer
adjustable
• Used to switch in
and/or charge
secondary battery
• Monitors primary
battery voltage
• Output drives charging
solenoid
• Solenoid in and out
voltage programmable
Vehicle Primary
Battery Relay Auxiliary Second Battery
Vehicle Primary
Battery Relay Auxiliary Second Battery
Voltage levels and timing
periods are set-up and
defined in the ‘Split
Charging User Interface
Module’ that is within
the Installer Program
- see Section K.
Secondary Battery Supplying Power
Primary Battery Supplying Power
F:8 Split Charging Logic
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 F: CONNECTION AND SWITCH DETAILS
F :Connection and Switch Details

AMBER
Voltage Dropout
GREEN
Output OK
RED
Over Current
Mode Selection
Switch
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UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 F: CONNECTION AND SWITCH DETAILS
F:9 LED Diagnostic Display
F :Connection and Switch Details

RJ11 Extension Lead
To Universal Controller
Plus (MCS-32)
Part number 19-1346,
supplied with MCS-32
RJ11 Plug
Needs to mate with
Universal Controller
Plus (MCS-32)
RJ11 to RJ11 Adaptor
Part number 19-1389
RJ11 Extension Lead
To Universal Controller
Plus (MCS-32)
Part number 19-1346,
supplied with MCS-32
RJ11 Plug
Needs to mate with
Universal Controller
Plus (MCS-32)
RJ11 to RJ11 Adaptor
Part number 19-1389
RJ11 Extension Lead
To Universal Controller
Plus (MCS-32)
Part number 19-1346,
supplied with MCS-32
RJ11 Plug
Needs to mate with
Universal Controller
Plus (MCS-32)
RJ11 to RJ11 Adaptor
Part number 19-1389
Left
Alley
H/L
Flash
Right
Alley
360 Front
Blues
Rear
Blues
Grille
Lights
Rear
Reds Sign
Run
Lock
Front
Spots Siren
999 At
Scene
Walk
Test Reset
RJ11 Extension Lead
To Universal Controller
Plus (MCS-32)
Part number 19-1346,
supplied with MCS-32
RJ11 Plug
Needs to mate with
Universal Controller
Plus (MCS-32)
RJ11 to RJ11 Adaptor
Part number 19-1389
999
RJ11 Extension Lead
To Universal Controller
Plus (MCS-32)
Part number 19-1346,
supplied with MCS-32
RJ11 Plug
Needs to mate with
Universal Controller
Plus (MCS-32)
RJ11 to RJ11 Adaptor
Part number 19-1389
999
RJ11 Extension Lead
To Universal Controller
Plus (MCS-32)
Part number 19-1346,
supplied with MCS-32
RJ11 Plug
Needs to mate with
Universal Controller
Plus (MCS-32)
RJ11 to RJ11 Adaptor
Part number 19-1389
Clear
All
Run
Lock
H/L
Flash
Front
Spots
Right
Alley
Left
Alley
360
Blues
Map
Light
999
RJ11 Extension Lead
To Universal Controller
Plus (MCS-32)
Part number 19-1346,
supplied with MCS-32
RJ11 Plug
Needs to mate with
Universal Controller
Plus (MCS-32)
RJ11 to RJ11 Adaptor
Part number 19-1389
Clear
All
Run
Lock
H/L
Flash
Front
Spots
Right
Alley
360
Blues
Left
Alley
Map
Light
Sign
Int
Light
The range of Universal Multi-Way handsets and switch units are the preferred option for use with the Universal Controller Plus (MCS-32)
particularly for new installers.
These units are supplied fully programmed by RSG to the customers specification, see pages 1:16 - 1:23 for individual specification sheets.
Each button can operate independently or in conjunction with other buttons as well as having unique legends and back light colour,
therefore each device would need to be uniquely configured.
Extension Lead To Universal
Controller (CVS-012)
Note: Extension lead must always
be used as it crosses wires.
Multipole Circular Plug
Needs to mate with Universal
Controller (CVS-012)
RJ11 To Mate ‘n’ Lock
And Multipole Circular
Adaptor
Extension Lead To Universal
Controller (CVS-012)
Note: Extension lead must always
be used as it crosses wires.
Mate ‘n’ Lock Plug
Needs to mate with Universal
Controller (CVS-012)
RJ11 To Mate ‘n’ Lock
And Multipole Circular
Adaptor
Mini Handset
(MCS-T8)
Slimline Flush Fit
Switch Unit (MCS-F5)
Maxi DIN/Flush Fit
Switch Unit (MCS-F14)
MaxiPlus DIN/Flush Fit
Switch Unit (MCS-F16)
Midi Handset
(MCS-T10)
MaxiPlus Handset
(MCS-T16)
Universal Handset Plus
(MCS-T17)
Alternative PWM handsets/keypads
(Bespoke programming required)
Best suited to customers who have a historic
preference for a particular type of device.
However, some bespoke programming and
an alternative adaptor will be required.
Alternative handsets/keypads must be procured
and supplied by the customer or their agent.
G:1 Universal Mult-Way Switch Units Overview
RSG Engineering Limited Telephone : [phone] Fax : [phone] Email : [email protected] Web : www.rsg-ontop.com 1:14
UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 G: HANDSET AND SWITCH UNIT OPTIONS
G :Handset and Switch Unit Options

An extremely versatile range of fully programmable
switch units to suit a variety of applications.
Each switch can be independently configured in terms of
operation, legend designation and even colour, therefore
they are the ideal interface for controlling a variety of vehicle
based hazard warning systems including the Universal
Controller Plus (MCS-32).
Main Features
• One of the most slimline range of switch units available in
the market today
• Meets automotive protrusion regulations
• Fully programmable at source
• Each switch can have a multi-function ‘HOT’ key action
depending on required function
• On handset versions, any switch can be programmed to act
as PTT (Push To Talk) when used in conjunction with Public
Address (PA) equipment
• Surface/DIN mount units will require a separate hand-held
microphone
• Adjacent switches can be combined for extra visual impact
• Interactive keys for interactive lighting functions and audio
warnings
• 3 stage back illumination - low brightness when OFF, high
brightness when ON and both levels dimmed at night
• Back light colour can be set to suit switch function
• A fully tactile, one piece wipe clean keypad with
‘positive clicks’
• Multiple mounting options for each type of switch unit
• Optional Anti-Bacterial finish available
Each switch can operate independently or in conjunction with
other switches, as well as having unique legends, therefore each
device would need to be uniquely configured. A configuration
specification sheet is available which allows you to define the
solution required along with the associated switch unit which
will depend upon the level of control necessary.
Mega 20-Way Switch Unit UNI-MUL-001
Maxi Switch Unit UNI-MAX-XXX
Mini Switch Unit UNI-MIN-XXX
Slimline Switch Unit UNI-SLM-XXXMidi Switch Unit UNI-MID-XXX MaxiPlus Switch Unit UNI-MXH-XXX
Developed specifically for
use in a Skoda Scout
G:2 Universal Mult-Way Switch Units Description
RSG Engineering Limited Telephone : [phone] Fax : [phone] Email : [email protected] Web : www.rsg-ontop.com 1:15
UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 G: HANDSET AND SWITCH UNIT OPTIONS
G :Handset and Switch Unit Options

H:1 Universal Multi-Way Mini Handset - 8 Buttons (MCS-T8)
Switch No. Legend (eg Front Spots) Colour PTT L M
1
2
3
4
5
6
7
8
H:2 Universal Multi-Way Mini Handset - 7 Buttons (MCS-T8)
Switch No. Legend (eg Front Spots) Colour PTT L M
1
3
4
5
6
7
8
RSG Engineering Limited Telephone : [phone] Fax : [phone] Email : [email protected] Web : www.rsg-ontop.com 1:16
UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 H: HANDSET AND SWITCH UNIT SPECIFICATION
H :Handset Specification
Please Note:
Any key can be programmed for use as PTT (Push To Talk), please tick the box next to the appropriate key number if required.
L= Latching M= Momentary, please tick the box next to the appropriate key number if required.
The key colour is created by the LED shining behind the key, please specify the colour required.
Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation.
Cable entry and button numbering will remain in the same position regardless of the handset orientation.

RSG Engineering Limited Telephone : [phone] Fax : [phone] Email : [email protected] Web : www.rsg-ontop.com 1:17
UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 H: HANDSET AND SWITCH UNIT OPTIONS
H:3 Universal Multi-Way Midi Handset - 10 Buttons (MCS-T10)
Switch No. Legend (eg Front Spots) Colour PTT L M
1
2
3
4
5
6
7
8
9
10
H:4 Universal Multi-Way Midi Handset - 9 Buttons (MCS-T10)
Switch No. Legend (eg Front Spots) Colour PTT L M
1
3
4
5
6
7
8
9
10
H:5 Universal Multi-Way Midi Handset - 8 Buttons (MCS-T10)
Switch No. Legend (eg Front Spots) Colour PTT L M
1
3
5
6
7
8
9
10
H :Handset Specification
Please Note:
Any key can be programmed for use as PTT (Push To Talk), please tick the box next to the appropriate key number if required.
L= Latching M= Momentary, please tick the box next to the appropriate key number if required.
The key colour is created by the LED shining behind the key, please specify the colour required.
Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation.
Cable entry and button numbering will remain in the same position regardless of the handset orientation.

RSG Engineering Limited Telephone : [phone] Fax : [phone] Email : [email protected] Web : www.rsg-ontop.com 1:18
UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE V3 H: HANDSET AND SWITCH UNIT OPTIONS
H:6 Universal Multi-Way MaxiPlus Handset - 16 Buttons (MCS-T16)
Switch No. Legend (eg Front Spots) Colour PTT L M
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
H:7 Universal Multi-Way MaxiPlus Handset - 15 Buttons (MCS-T16)
Switch No. Legend (eg Front Spots) Colour PTT L M
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
H:8 Universal Multi-Way MaxiPlus Handset - 14 Buttons (MCS-T16)
Switch No. Legend (eg Front Spots) Colour PTT L M
1
3
5
6
7
8
9
10
11
12
13
14
15
16
H :Handset Specification
Please Note: Any key can be programmed for use as PTT (Push To Talk), please tick the box next to the appropriate key number if required.
L= Latching M= Momentary, please tick the box next to the appropriate key number if required.
The key colour is created by the LED shining behind the key, please specify the colour required.
Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation.
Cable entry and button numbering will remain in the same position regardless of the handset orientation.