RTI ZRP-6 Operating instructions

1
It’s Under Control®
ZRP-6
Installation and Operation Guide
70-210058-23 V1.1
Remote Control Processor
It’s Under Control®

Remote Control Processor
ZRP-6
2
Copyright © 2010
Remote Technologies Incorporated
All rights reserved.

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It’s Under Control®
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation.
This equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on,
the user is encouraged to try to correct the interference by one or more of
the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and the receiver.
Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician
for help.
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received including
interference that may cause undesired operation.
FEDERAL COMMUNICATIONS COMMISSION NOTICE
117 612 914
DECLARATION OF CONFORMITY (DOC)
The Declaration of Conformity for this product can be found on the RTI
website at: www.rticorp.com/declaration

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ZRP-6
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Read Instructions. Read all safety and operating instructions before
operating the unit.
Retain Instructions. Keep the safety and operating instructions for
future reference.
Heed Warnings. Adhere to all warnings on the unit and in the
operating instructions.
Follow Instructions. Follow operating instructions and instructions
for use.
Heat. Keep the unit away from heat sources such as radiators, heat
registers, stoves, etc., including ampliers that produce heat.
Power Sources. Connect only to the power supply that was included
with the unit.
Power Cord Protection. Route power supply cords so that they are
not likely to be walked on or pinched by items placed on or against
them, paying particular attention to the cords at plugs, at convenient
receptacles, and at the point at which they exit from the unit.
Water and Moisture. Do not use the unit near water—for example,
near a sink, in a wet basement, near a swimming pool, near an open
window, etc.
Object and Liquid Entry. Do not allow objects to fall or liquids to be
spilled into the enclosure through openings.
Cleaning. The unit should be cleaned only as recommended in this
installation and operation guide.
Servicing. Do not attempt any service beyond that described in
the operating instructions. Refer all other service needs to qualied
service personnel.
Damage Requiring Service. The unit should be serviced by qualied
service personnel when:
Objects have fallen or liquid has been spilled into the unit.
The power supply cord or the plug has been damaged.
The unit does not appear to operate normally or exhibits a
marked change in performance.
The unit has been dropped or the enclosure has been damaged.
WARNING!
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
DO NOT EXPOSE THE UNIT TO RAIN OR MOISTURE.
SAFETY SUGGESTIONS

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It’s Under Control®
Remote Technologies Incorporated warrants its products for a period of one
(1) year from the date of purchase from Remote Technologies Incorporated
or an authorized Remote Technologies Incorporated distributor.
This warranty may be enforced by the original purchaser and subsequent
owners during the warranty period, so long as the original dated sales
receipt or other proof of warranty coverage is presented when warranty
service is required. Except as specied below, this warranty covers all
defects in material and workmanship in this product. The following are not
covered by the warranty:
Damage resulting from:
1. Accident, misuse, abuse, or neglect.
2. Failure to follow instructions contained in this Guide.
3. Repair or attempted repair by anyone other than Remote Technologies
Incorporated.
4. Failure to perform recommended periodic maintenance.
5. Causes other than product defects, including lack of skill, competence
or experience of user.
6. Shipment of this product (claims must be made to the carrier).
7. Being altered or which the serial number has been defaced, modied
or removed.
Remote Technologies Incorporated is not liable for any damages caused by
its products or for its failure of its products to perform, including any lost
prots, lost savings, incidental damages, or consequential damages.
Remote Technologies Incorporated is not liable for damages based upon
inconvenience, loss of use of the product, loss of time, interrupted
operation, commercial loss, any claim made by a third party or made by
you for a third party.
Remote Technologies Incorporated’s liability for any defective product is
limited to repair or replacement of the product, at our option.
If your ZRP-6 Remote Control Processor needs service, please contact
Remote Technologies Incorporated by telephone, fax or E-mail for return
information. Please do not return products to Remote Technologies
Incorporated without return authorization.
LIMITED WARRANTY

Remote Control Processor
ZRP-6
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DISCLAIMER
All rights are reserved. No part of this document may be photocopied,
reproduced, or translated without the prior written notice of Remote
Technologies Incorporated.
The information contained in this document is subject to change without
notice. Remote Technologies Incorporated shall not be liable for errors or
omissions contained herein or for consequential damages in connection with
the furnishing, performance, or use of this guide.
Microsoft, Windows, Windows XP, Windows Vista and Windows 7 are registered
trademarks of Microsoft Corporation in the United States and other countries.
ZigBee is a registered trademark of the ZigBee Alliance.
ZRP-6, Integration Designer, and the RTI logo are registered trademarks of
Remote Technologies Incorporated.
Other brands and their products are trademarks or registered trademarks of
their respective holders.

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It’s Under Control®
Federal Communications Commission Notice...............3
Safety Suggestions......................................................4
Limited Warranty ........................................................5
Disclaimer ...................................................................6
Contents......................................................................7
Chapter 1 - Welcome ...................................................9
Important Notes ...................................................... 9
Product Contents, Unpacking.................................... 10
Chapter 2 - Features................................................... 11
Chapter 3 - Installation and Operation .......................13
Chapter 4 - Specications...........................................21
Chapter 5 - Troubleshooting.......................................23
Chapter 6 - Service and Support.................................25
Index ......................................................................... 27
TABLE OF CONTENTS

Remote Control Processor
ZRP-6
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It’s Under Control®
Thank you for using the ZRP-6 Remote Control Processor.
The second generation of the award-winning RP-6 Control Processor, the
ZRP-6 raises the level of automation capabilities of any electronics system.
Loaded with features to provide sophisticated control, the ZRP-6 has
built-in IR routing and pass-through, relay control, 12VDC trigger outputs,
voltage sense inputs and Ethernet for program updating. The addition
of two dedicated RS-232 ports allows bi-directional communication from
compatible devices for status feedback such as lighting and volume levels.
Finally, the ZRP-6 stores all of the systems commands for more reliable
macro execution and powerful automation.
The ZRP-6 is the ideal centerpiece for any control system. While the ZRP-6
continues to support communication from RTI 433MHz RF receivers and in-
wall controllers, the next generation of control is at your ngertips when it
is used with separate RTI 2.4GHz transceiver modules (ZM-24) and remote
controls (utilizing ZigBee®mesh network technology).
IMPORTANT NOTES
Please read these important notes about the ZRP-6:
The ZRP-6 should be placed in an area where it is around normal room
temperature (between 60°F to 90°F).
Avoid installing the ZRP-6 in a location where it can come in contact
with direct sunlight.
Do not let the ZRP-6 get wet. It should not be handled with wet hands
or placed in an area where it could get wet.
Do not subject the ZRP-6 to smoke, dust, or vibrations.
Only use the power supply that is specied for the ZRP-6. Using the
wrong type of power supply may result in damage.
Do not disassemble the unit. Service of the ZRP-6 should be
performed by authorized personnel only.
COMPATIBILITY
An IR input insures compatibility with all RTI in-wall and handheld
controllers as well as industry standard IR repeater systems.
SOFTWARE REQUIREMENTS
The recommended minimum system requirements needed to run the
Integration Designer®software are as follows:
Windows XP®, Windows Vista®, Windows 7®or later version of Microsoft
operating system.
CHAPTER 1 | WELCOME

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ZRP-6
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Contents within the box include the following items:
One (1) ZRP-6 Remote Control Processor
• One (1) Installation Guide
• One (1) Universal Power Supply
• One (1) Power Cord
• Two (2) RS-232 adapters
UNPACKING AND INSPECTION
After unpacking your new ZRP-6 Remote Control Processor, save all of the
packing materials in case you ever have to ship the unit.
Thoroughly inspect the ZRP-6 and packing materials for signs of damage.
Report any damage to the carrier immediately. Report any equipment
malfunctions to RTI or an authorized RTI distributor.
CHAPTER 1 | PRODUCT CONTENTS

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It’s Under Control®
The ZRP-6 provides superior quality and reliability as well as these specic
features:
Six multi-purpose I/O ports.
Three programmable 12VDC trigger outputs.
Three assignable voltage sense inputs.
Three programmable relay outputs.
Two RS-232 ports for bi-directional communication.
Compatible with RTI ZM-24 Transceiver Modules utilizing ZigBee®
wireless mesh networking.
Compatible with RTI RM-433 RF Receiver modules for one-way
communication.
I/O ports are compatible with industry standard IR emitters, blasters,
receivers and repeater systems.
All output ports incorporate both short-circuit and overload protection.
Variable IR output on all ports.
I/O ports support all optional RTI power sensing and communications
modules.
Programmed using the Integration Designer®Software.
Non-volatile Flash memory stores your system conguration even
when power is not present.
USB and Ethernet programming.
Field upgradable rmware.
CHAPTER 2 | FEATURES

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ZRP-6
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CHAPTER 2 | FEATURES
IR Output Adjustment Controls
Ethernet
RS232
USB
Power
Supply
RTI COM Port
Expansion Port
MPIO Ports
(IR, CM232, VPS-1/SPS-1)
Power/IR
DC Trigger
DC Sense
Relays
Status Light
Ethernet Link Indicator

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It’s Under Control®
CHAPTER 3 | INSTALLATION AND OPERATION
MOUNTING
The ZRP-6 can be wall mounted (details below) or free standing.
The ZRP-6 does not need to be mounted near the equipment being
controlled. The IR output ports and the optional Power Sensor modules can
be extended up to 1000 feet. If RS-232 control ports or Communication
Module (CM-232) are used, the distance limitation is 50-100 feet.
MOUNTING PATTERN
4.4 x Inches (112 mm)
8.0 Inches (203 mm)
POWER
The included AC adapter should be connected to the POWER jack on the
ZRP-6. The power LED will turn-on and the output LEDs will toggle on and
off in sequence to conrm that the unit is running properly.
Use only the supplied AC adapter to power the ZRP-6. Using a different
power supply could result in damage to the ZRP-6 or poor performance.
POWER/IR TERMINALS AND CONNECTIONS
TERMINAL: +12VDC
Positive power supply connection. It is internally tied to the Power
jack. This can be used to power external IR or RF receivers.
TERMINAL: GROUND
Common ground connection. Use this ground reference for any device
that is connected to the +12VDC, SIGNAL IN, OR HIGH OUT terminals.
TERMINAL: SIGNAL IN
Input connection for system trigger codes. This should be connected to
an RTI RF receiver or industry standard IR repeater system.
TERMINAL: HIGH OUT
High current (200mA) IR output connection. This can be used to power
up to 10 infrared mini-emitters, an IR blaster, or extending IR control
over a long distance (1000 ft. max).

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ZRP-6
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CONNECTING IR EMITTERS TO OUTPUT PORTS
The multi-purpose output (MPIO) ports on the ZRP-6 are compatible with
industry standard infrared emitters and infrared repeating systems. Each
output port is capable of driving up to four infrared emitters directly.
More than four infrared emitters requires an amplied connecting block. A
connecting block can be wired up to 1000 feet away from the ZRP-6 using
#22 AWG (minimum) wire.
ADJUSTING IR OUTPUT GAIN
The IR output gain can be separately adjusted for each of the six output
ports. The ZRP-6 is shipped with the IR gain set to the optimum level for
most equipment, and it should only need to be adjusted if the attached
equipment is not responding reliably.
If adjustment is needed, rotate the IR output controls on the front of the
ZRP-6 clockwise for higher output power, or counter-clockwise for lower
output power.
INFRARED RECEIVERS
The ZRP-6 is compatible with industry standard IR receivers, repeater
systems, and keypads. Connect the SIGNAL INPUT, GROUND, and +12VDC
(if power is needed) terminals on the ZRP-6 to the signal out, ground, and
power (if needed) terminals of the desired device.
If the ZRP-6 sees an incoming system trigger code with a matching zone
ID, it will execute the command or macro associated with that code. The
ZRP-6 can also be programmed to either block or pass miscellaneous IR
data through its output ports.
RF RECEIVERS
The ZRP-6 is compatible with RTI RF receiver modules (e.g. RM-433).
Up to 10 RM-433 receiver modules can be connected with a maximum
total wire run of 1000 ft. Follow the guide included with the modules for
installation instructions.
INFRARED HIGH OUT
The ZRP-6 is compatible with industry standard IR connecting blocks.
Connect the HIGH OUT and GROUND terminals to the signal input and
ground terminals on the connecting block. This is useful if you have many
devices to control, or you want to extend control into other rooms.
This output has short circuit protection, but does not provide a series
resistor for current limiting. It should not be connected directly to IR
emitters.
CHAPTER 3 | INSTALLATION AND OPERATION

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CHAPTER 3 | INSTALLATION AND OPERATION
CONNECTING POWER SENSOR MODULES
The multi-purpose output ports on the ZRP-6 are compatible with RTI
power sensing modules (e.g. VPS-1 and SPS-1). Follow the guide included
with the modules for installation instructions, and follow the instructions in
the Integration Designer®software guide for programming details.
CONNECTING COMMUNICATION MODULES
The multi-purpose output ports on the ZRP-6 are compatible with RTI
communication modules (e.g. CM-232). Follow the guide included with
the modules for installation instructions, and follow the instructions in the
Integration Designer®software guide for programming details.
IMPORTANT NOTE: Baud rate 115,200bps is not supported using the
CM-232 module with the ZRP-6. You must use one of the two dedicated
RS-232 ports if this baud rate is required.
VOLTAGE TRIGGER OUTPUT
The ZRP-6 has three voltage trigger outputs (12VDC @ 100mA) that are
congurable within Integration Designer®. These voltage triggers are
Normally Off, but they can be programmed to be Normally On (activated)
as long as power is applied to the ZRP-6.
Connect the positive lead from the device to one of the three Trig Out
1-2-3 terminals and connect the ground side of the desired device to
the ZRP-6 voltage trigger Ground terminal.
VOLTAGE SENSE INPUT
The ZRP-6 has three voltage sense inputs (+3-24 VDC) that are
congurable within Integration Designer®. During the execution of a macro
events can be triggered such as IR commands, RS-232 commands, relay
closure, etc. based on the status of the voltage sense input.
Connect positive lead from voltage source to Sense In 1, 2, or 3
terminal input and negative lead to Ground terminal.
RELAYS
The three relays in the ZRP-6 can provide contact closure or switching
control for loads up to 5A/30VDC each. All three relays are Normally Open
when not energized, but they can be programmed to behave Normally
Closed as long as power is applied to the ZRP-6.
For contact closure control, simply connect the A and B contact
terminals of a relay to the desired device.

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ETHERNET
This RJ-45 port allows connection to a 10/100 Base-T Ethernet network
(LAN). Network settings such as the IP address are congurable within
Integration Designer®. Ethernet can be used to download system les to
the ZRP-6.
USB PORT
Used to download programming software or rmware into the ZRP-6.
RTI COM
This RJ-45 port allows connection to RTI ZM-24 Transceiver Modules
utilizing ZigBee®wireless communication. The connection supports full
duplex two-way communication for use with compatible RTI handheld
controllers. Refer to the ZM-24 Transceiver Module operation guide for
installation instructions.
EXPANSION PORT
This RJ-45 port provides a convenient connection for receiving IR signals
from in-wall controllers through an RTI connecting block (CB-8). It also
enables two-way serial communication (RS-485) with in-wall touchpanels
or expansion devices.
RS-232 PORTS
The ZRP-6 is capable of two-way RS-232 communication and uses industry
standard cat5 cable with RJ-45 termination (568B).
NOTE: RS-232 communication has a distance limitation of 50-100 feet.
CHAPTER 3 | INSTALLATION AND OPERATION
DB-9 Connector Pin Out
Pin Signal Signal
Name Description
1 DCD Carrier Detect
2 RXD Receive Data
3 TXD Transmit Data
4 DTR Data Terminal Ready
5 GND Signal Ground/Common
6 DSR Data Set Ready
7 RTS Request To Send
8 CTS Clear To Send
9 NC Not Connected
RJ-45 Connector Pin Out
Pin Signal Signal
Name Description
1 DSR Data Set Ready
2 DCD Carrier Detect
3 DTR Data Terminal Ready
4 GND Signal Ground/Common
5 RXD Receive Data
6 TXD Transmit Data
7 CTS Clear To Send
8 RTS Request To Send
RJ-45 TO DB-9 ADAPTER PINOUT

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It’s Under Control®
CHAPTER 3 | INSTALLATION AND OPERATION
PROGRAMMING THE ZRP-6
The ZRP-6 must be programmed to operate. All programming is done using
RTI’s Integration Designer®software and is downloaded using the USB
port.
After the ethernet parameters are congured, system les can be
downloaded over ethernet.
Important Note: The ZRP-6 will not respond to trigger codes or execute
commands while the USB cable is attached to a PC. You must detach the
ZRP-6 USB port from your PC for normal operation.
The software allows you to create actions (e.g. commands and macros)
that are associated with button presses on one or more RTI remote
controls. The software transparently creates all of the system trigger
codes, and generates the correct download for every device in the
system. Unless you implement some of the software’s advanced features,
programming a system that uses a ZRP-6 is just as easy as programming
one that doesn’t.
STATUS LED
The status LED will illuminate Green if a valid system trigger code is
detected. The LED will stay on while the ZRP-6 is busy processing the
action associated with the trigger code.
The status LED will icker Green if an invalid system trigger code is
detected. A trigger code is invalid if there is no action associated with
it (i.e. the ZRP-6 programming does not match the programming in the
device that is transmitting the trigger code), or if the system zone code
does not match. The status LED will illuminate Red if the ZRP-6 does not
contain a valid program.
The status LED will also illuminate Green to indicate an active USB
connection. A communication problem is indicated if the status LED is
illuminated red while the USB cable is attached to a PC.
SETTING THE ZONE CODE
If the ZRP-6 is installed in close proximity to others, the system Zone Code
can be changed in the Integration Designer®software. This allows up to
256 separate control systems to operate in the same general area such as
multi-dwelling units or homes with more than one media system.

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ZRP-6
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CHAPTER 3 | INSTALLATION AND OPERATION
CONNECTION OPTIONS
The following diagram illustrates some
of the ZRP-6 connection options.
Each IR output can
drive up to four
emitters directly.
More than four
emitters require
an amplied
connecting block.
Video
Direct IR.
Single or
Dual Emitters.
IR Emitter Video equipment
with Composite
output
CM-232 Communication Module
Optional accessories shown
are sold separately.
Voltage
IR Emitter
Source
equipment
with switched
outlet.
Power supply
To Source Equipment,
Surround Processors,
Lighting Systems, etc.
Connecting Block
Power
Supply
RF or IR
Receivers
LAN
ZigBee®
Module
(ZM-24)
RTI Connecting
Block (CB-8)

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Optional accessories shown
are sold separately.
TV
Adapter
Lighting
CHAPTER 3 | INSTALLATION AND OPERATION
CONNECTION OPTIONS (CONTINUED)
ZRP-6 connection examples:
Receiver
Drapes
Screen Lift
Relay Control
RS-232 Control (cat5)
Voltage Sense Input
Voltage Trigger Output

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ZRP-6
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