Rugged Computing Y230 Quick start guide

&
Assembly Instructions
OWNER’S MANUAL
Y230-102918
SKU# Y230
STRENGTH & FITNESS
Lat Attachment for
Y120 Half Rack

Warning, Safety & Maintenance
2
Be sure that all users carefully read and understand all
warning, safety and maintenance labels on the machine
before each use. Failure to do so may result in death or
serious injury.
It is imperative that you retain this Owner’s Manual and be
sure all warning labels are legible and intact. Replacement
Owner’s Manuals and warning labels are available from
Rugged Fitness.
If you have any questions about the operation, set up or
maintenance of this machine please call our customer service
department at 1 [phone].
For Rugged Customer Service
Call 1-800-556-3113
For Rugged Customer Service
Call 1-800-556-3113

Table of Contents
3
• SAFETYINSTRUCTIONS..............................PAGE4
• PREPARATION...............................................PAGE5
• HARDWAREILLUSTRATION.........................PAGE6
• PARTS/HARDWARELIST.............................PAGE10
• PARTSILLUSTRATION..................................PAGE11
• ASSEMBLYINSTRUCTIONS.........................PAGE14
• EXPLODEDVIEW..........................................PAGE21
• CONTACTPAGE............................................PAGE22

Important Safety Instructions
4
Beforebeginninganytnessprogram,youshouldobtainacompletephysicalexaminationfromyourphysician.
Il est conseille de subir un examen medical complet avant d’entreprendre tout programme d’exercise.
Si vous avez des etourdissements ou des faiblesses, arretez les exercices immediatement.
Antes de comenzar cualquier programma de ejercicios, deberias tener un examen sico con su doctor.
When using exercise equipment, you
should always take basic precautions,
including the following:
m Readallinstructionsbeforeusingthisequipment. 
Theseinstructionsarewrittentoensureyoursafety
andtoprotecttheunit.
 
m Do not remove any safety labels from the
machine.
m Donotallowchildrenonorneartheequipment.
m Usetheequipmentonlyforitsintendedpurpose
asdescribedinthisguide.Donotuseaccessory
attachmentsthatarenotrecommendedbythe
manufacturer.Suchattachmentsmightcause
injuries.
m Wearproperexerciseclothingandshoesforyour
workout,nolooseclothing.
m Keephands,limbs,looseclothing,andlonghairwell
outofthewayofallmovingparts.
m Usecarewhengettingonoro󰀨theunit.
m Donotoverexertyourselforworktoexhaustion.
m Ifyoufeelanypainorabnormalsymptoms,stop
yourworkoutimmediatelyandconsultyour
physician.
m Neveroperateunitwhenithasbeendroppedor
damaged.Returntheequipmenttoaservice
centerforexaminationandrepair.
m Neverdroporinsertobjectsintoanyopeningin
theequipment.
m Ifthemachineisequippedwithcables,alwayscheck
itscablesbeforeeachuse.Makesurethatall
fastenersandcablesaresecureandingoodworking
condition.
m Donotusetheequipmentoutdoorsornearwater.
Personal Safety During Assembly
m Beforebeginningassembly,pleasetakethetime
toreadtheinstructionsthoroughly.
m Readeachstepintheassemblyinstructionsand
followthestepsinsequence.Donotskipahead.
Ifyouskipahead,youmaylearnlaterthatyou
havetodisassemblecomponentsandthatyou
mayhavedamagedtheequipment.
m Assembleandoperatetheequipmentonasolid,
levelsurface.Locatetheunitafewfeetfromthe
wallsorfurnituretoprovideeasyaccess.
Thisequipmentisdesignedforyourenjoyment.By
followingtheseprecautionsandusingcommonsense,
youwillhavemanysafeandpleasurablehoursof
healthfulexercisewithyourLAT ATTACHMENT FOR
Y120 HALF RACK.
Afterassembly,youshouldcheckallfunctionsto
ensurecorrectoperation.Ifyouexperienceproblems,
rstrechecktheassemblyinstructionstolocateany
possibleerrorsmadeduringassembly.Ifyouareunable
tocorrecttheproblem,call1-800-556-3113forcustomer
assistance.
Obtaining Service
PleaseusethisOwner’sManualtomakesurethatall
partshavebeenincludedinyourshipment.When
orderingparts,youmustusethepartnumberand
descriptionfromthisOwner’sManual.Useonly
RUGGEDFITNESSreplacementpartswhenservicing
thismachine.Failuretodosowillvoidyourwarrantyand
couldresultinpersonalinjury.
Forinformationaboutproductoperationorservice,
checkouttheo󰀩cialRUGGEDFITNESSwebsiteat
www.ruggedtness.comorcontactRUGGEDFITNESS
customerserviceatoneofthefollowing:
Toll Free: 1-800-556-3113
Phone: [phone]
Fax: [phone]
Hours: M-F 8:30-5:00 CST
E-Mail: service@ruggedtness.com
Or write to: Rugged Fitness
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Retain this Owner’s Manual for future
reference. If you need to order replacement
parts please be prepared to provide the
following information when contacting us so
that we can assist you better.
1. Model Number
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description


Preparation
5
RUGGEDFITNESScontinuallyseekswaystoimprovetheperformance,specicationsandproductmanualsinordertoensurethat
onlysuperiorproductsarereleasedfromourfactories.Pleasetakethetimetocarefullyreadthroughthismanualthoroughly.In-
structionscontainedinthisdocumentarenotintendedtocoveralldetailsorvariationspossiblewithRUGGEDFITNESSequipment,
ortocovereverycontingencythatmaybemetinconjunctionwithinstallation,operation,maintenanceortroubleshootingofthe
equipment.Eventhoughwehavepreparedthismanualwithextremecare,neitherthepublishernortheauthorcanacceptrespon-
sibilityforanyerrorsin,oromissionfrom,theinformationgiven.Shouldadditionalinformationberequired,orshouldsituationsarise
thatarenotcoveredbythismanual,themattershouldbedirectedtoServiceDepartmentatRUGGEDFITNESSInc.inForestPark,
Illinois.
Required Tools
Thebasictoolsthatyoumustobtainbeforeassembling
theY230includebutarenotlimitedto:
m StandardWrenchSet
m MetricWrenchSet
m AdjustableWrench
Installation Requirements
Followtheseinstallationrequirementswhenassembling
theY230.SetuptheY230onasolid,atsurface.A
smooth,atsurfaceunderthemachinehelpskeepit
level.Alevelmachinehasfewermalfunctions.
Provideamplespacearoundthemachine.Open
spacearoundthemachineallowsforeasieraccess.
Foraestheticpurposes,insertallboltsinthesame
directionunlessspecied(intextorillustrations)todo
otherwise.
Leaveroomforadjustments.Tightenfastenerssuchas
bolts,nuts,andscrewssotheunitisstable,butleave
roomforadjustments.Donotfullytightenfasteners
untilinstructedintheassemblystepstodoso.
Fill out and mail the warranty card.
Assembly Tips
Readall“Notes”oneachpagebeforebeginningeach
step.
WhileyoumaybeabletoassembletheY230usingthe
illustrationsonly,importantsafetynotesandothertips
areincludedinthetext.
Somepiecesmayhaveextraholesthatyouwillnotuse.
Useonlythoseholesindicatedintheinstructionsand
illustrations.
NOTE: Withsomanyassembledparts,proper
 alignmentandadjustmentiscritical.While
 tighteningthenutsandbolts,besuretoleave
 roomforadjustments.
CAUTION: Obtainassistance!Donotattemptto
 assembletheequipmentaloneas
 thiscouldresultininjury.Reviewthe
 installationrequirementsbeforeproceeding
 withthefollowingsteps.
YourS/N#can
befoundhere
↑

45
6
Y230 Hardware Illustration
Part#2  HEXHEADBOLTM16x110mm     QTY.2
Part#1  HEXHEADBOLTM12x105mm     QTY.2
Part#3  HEXHEADBOLTM16x90mm     QTY.2


 
 

 

Part#4  HEXHEADBOLTM10x90mm     QTY.2

7
Y230 Hardware Illustration
Part#5  HEXHEADBOLTM10x65mm     QTY.1
7
Part#7  BUTTONHEADCAPSCREWM8x30mm   QTY.1
Part#6  HEXHEADBOLTM10x50mm     QTY.4


 
 

 

Part#8  BUTTONHEADCAPSCREWM10x25mm   QTY.8

45
8
Y230 Hardware Illustration


 
 

 

Part#9  FLATWASHERM16      QTY.8
Part#10  FLATWASHERM10      QTY.26
Part#11  FLATWASHERM12      QTY.4
Part#12  NYLONLOCKNUTM16      QTY.4





 





 




































 





 
































7
Y230 Hardware Illustration
Part#13  NYLONLOCKNUTM10      QTY.15
9
Part#14  NYLONLOCKNUTM12      QTY.2


 
 

 






 





 




































 





 




































 





 




































 





 
































10
Y230 Parts & Hardware List
Part# Qty Description

A  1  BASEFRAME
B  1  MOUNTINGBRACKET
C  1  UPRIGHT
D  1  SLIDINGCARRIAGE
E  1  TOPFRAME
F  2  STEELBRACKET
G  1  PULLEYBRACKET
H  1  LATBAR
J  1  LOWROWBAR
1  2  M12x105mmHEXHEADBOLT
2  2  M16x110mmHEXHEADBOLT
3  2  M16x90mmHEXHEADBOLT
4  2  M10x90mmHEXHEADBOLT
5  1  M10x65mmHEXHEADBOLT
6  4  M10x45mmHEXHEADBOLT
7  1  M8x30mmBUTTONHEADCAPSCREW
8  8  M10x25mmBUTTONHEADCAPSCREW
9  8  M16FLATWASHER
10  26  M10FLATWASHER
11  4  M12FLATWASHER
12  4  M16NYONLOCKNUT
13  15  M10NYONLOCKNUT
14  2  M12NYONLOCKNUT
15  7  SNAPLINK
16  1  STEELCHAIN(10PCS)
17  2  STEELCHAIN(4PCS)
18  2  CABLE,3410mm
20  4  SPACER
21  7  PULLEY
22  1  RUBBERBUMPER
23  2  NYLONBUSHING

Part# Qty Description
45 11
Parts Illustration
PartA-CENTERBASEFRAME,QTY1 PartB-SIDEBASEFRAME,QTY2
PartC-CHROMEUPRIGHT,QTY1 PartD-SLIDINGCARRIAGE,QTY1
PartE-TOPFRAME,QTY1 PartF-STEELBRACKET,QTY2

45 12
Parts Illustration
PartG-PULLEYBRACKET,QTY1 PartH-LATBAR,QTY1
PartJ-LOWROWBAR,QTY1 Part#15-SNAPLINK,QTY7
Part#16-STEELCHAIN(10PCS),QTY1 Part#17-STEELCHAIN(4PCS),QTY2

45 13
Parts Illustration
Part#18-CABLE(3410mm),QTY2
Part#20-SPACER,QTY4
Part#21-PULLEY,QTY7
Part#22-RUBBERBUMPER,QTY1
Part#23-NYLONBUSHING,QTY2

14
STEP
1
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Finger tighten all hardware rst in this step. Wrench tighten ALL hardware at the end of
STEP 1F. Some components may be pre-assembled. Nylon lock nuts will not fully screw
onto bolts, they must be wrench tightened to fully go on.
1A. AttachBaseFrame(A) totheRack (K) using:
(#1) M12x105mm Hex Head Bolt, QTY 2
(#11) M12 Regular Flat Washer, QTY 4
(#14) M12 Nylon Lock Nut, QTY 2
1B. AttachChromeUpright(C) toBaseFrame(A) using:
(#8) M10x25mm Button Head Cap Screw, QTY 4
(#10) M10 Regular Flat Washer, QTY 8
(#13) M10 Nylon Lock Nut, QTY 4
1C. InsertSlidingCarriage(D) ontoChromeUpright(C)
1D. AttachSteelBrackets(F) toChromeUpright(C) using:
(#3) M16x90mm Hex Head Bolt, QTY 2
(#9) M16 Regular Flat Washer, QTY 4
(#12) M16 Nylon Lock Nut, QTY 2
1E. AttachTopFrame(E) toSteelBrackets (F) using:
(#2) M16x110mm Hex Head Bolt, QTY 2
(#9) M16 Regular Flat Washer, QTY 4
(#12) M16 Nylon Lock Nut, QTY 2
1F. AttachTopFrame(E) totheRack (K) using:
(#8) M10x25mm Button Head Cap Screw, QTY 4
(#10) M10 Regular Flat Washer, QTY 8
(#13) M10 Nylon Lock Nut, QTY 4
(B) Mounting Bracket, QTY 1
NOTE: Make sure the Top Frame (E) is centered on the Pull Up Bar of the
Rack (K) before tightenning all the bolts.
 


STEP
1
AboveshowsStep1assembledandcompleted.
15

16
STEP
2
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Finger tighten all hardware rst in this step. Wrench tighten ALL hardware at the end of
STEP 2F. Some components may be pre-assembled. Nylon lock nuts will not fully screw
onto bolts, they must be wrench tightened to fully go on.
2A. RouteTopCable(#18)andinstallfourPulleys(#21)asshownin
 Step2Drawingusing:
(#4) M10x90mm Hex Head Bolt, QTY 2
(#6) M10x45mm Hex Head Bolt, QTY 2
(#10) M10 Regular Flat Washer, QTY 4
(#13) M10 Nylon Lock Nut, QTY 4
(#20) SPACER, QTY 4
(G) PULLEY BRACKET, QTY 1
NOTE 1:
Please refer to the drawing for the correct bolt hole locations on the
Pulley Brackets and adjust steel chains for proper tension of the cables.
2B. AttachSteelChain(#17)andSnapLink(#15)totheeyeletend
 oftheTopCable(#18).
2C. AttachSnapLink(#15)toSlidingCarriage(D).
2D. RouteLowCable(#18)andinstallthreePulleys (#21)asshownin
 Step2Drawingusing:
(#5) M10x65mm Hex Head Bolt, QTY 1
(#6) M10x45mm Hex Head Bolt, QTY 2
(#10) M10 Regular Flat Washer, QTY 6
(#13) M10 Nylon Lock Nut, QTY 6
(G) PULLEY BRACKET, QTY 1
NOTE 2:
Cable (#18) does not route through inside of the Top Frame (E).
Cable routes on Top of the Top Frame (E).
2E. AttachSteelChain(#17)andSnapLink(#15)totheeyeletend
 oftheLowCable(#18).
2F. AttachSnapLink(#15)toBaseFrame(A).

STEP
2
AboveshowsStep2assembledandcompleted.
17
Note 1:
Note 2:

18
STEP
3
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Some components may be pre-assembled. Nylon lock nuts will not fully screw onto bolts,
they must be wrench tightened to fully go on.
3A. AttachLatBar(H)toTopCable(#18).
3B. AttachLowRowBar(J) toLowCable (#18).

STEP
3
AboveshowsStep3assembledandcompleted.
19

45 20
Notes