Rugged Computing Y041 Quick start guide

&
Assembly Instructions
OWNER’S MANUAL
Y041-102418
SKU# Y041
STRENGTH & FITNESS
FLAT BENCH

Warning, Safety & Maintenance
2
Be sure that all users carefully read and understand all
warning, safety and maintenance labels on the machine
before each use. Failure to do so may result in death or
serious injury.
It is imperative that you retain this Owner’s Manual and be
sure all warning labels are legible and intact. Replacement
Owner’s Manuals and warning labels are available from
Rugged Fitness.
If you have any questions about the operation, set up or
maintenance of this machine please call our customer service
department at 1 [phone].

Table of Contents
3
• SAFETYINSTRUCTIONS..............................PAGE4
• PREPARATION...............................................PAGE5
• HARDWAREILLUSTRATION.........................PAGE6
• PARTS/HARDWARELIST.............................PAGE9
• ASSEMBLYINSTRUCTIONS.........................PAGE10
• EXPLODEDVIEW..........................................PAGE15
• CONTACTPAGE............................................PAGE16

Important Safety Instructions
4
Beforebeginninganytnessprogram,youshouldobtainacompletephysicalexaminationfromyourphysician.
Il est conseille de subir un examen medical complet avant d’entreprendre tout programme d’exercise.
Si vous avez des etourdissements ou des faiblesses, arretez les exercices immediatement.
Antes de comenzar cualquier programma de ejercicios, deberias tener un examen sico con su doctor.
When using exercise equipment, you
should always take basic precautions,
including the following:
m Readallinstructionsbeforeusingthisequipment. 
Theseinstructionsarewrittentoensureyoursafety
andtoprotecttheunit.
 
m Do not remove any safety labels from the
machine.
m Donotallowchildrenonorneartheequipment.
m Usetheequipmentonlyforitsintendedpurpose
asdescribedinthisguide.Donotuseaccessory
attachmentsthatarenotrecommendedbythe
manufacturer.Suchattachmentsmightcause
injuries.
m Wearproperexerciseclothingandshoesforyour
workout,nolooseclothing.
m Keephands,limbs,looseclothing,andlonghairwell
outofthewayofallmovingparts.
m Usecarewhengettingonoro󰀨theunit.
m Donotoverexertyourselforworktoexhaustion.
m Ifyoufeelanypainorabnormalsymptoms,stop
yourworkoutimmediatelyandconsultyour
physician.
m Neveroperateunitwhenithasbeendroppedor
damaged.Returntheequipmenttoaservice
centerforexaminationandrepair.
m Neverdroporinsertobjectsintoanyopeningin
theequipment.
m Ifthemachineisequippedwithcables,alwayscheck
itscablesbeforeeachuse.Makesurethatall
fastenersandcablesaresecureandingoodworking
condition.
m Donotusetheequipmentoutdoorsornearwater.
Personal Safety During Assembly
m Beforebeginningassembly,pleasetakethetime
toreadtheinstructionsthoroughly.
m Readeachstepintheassemblyinstructionsand
followthestepsinsequence.Donotskipahead.
Ifyouskipahead,youmaylearnlaterthatyou
havetodisassemblecomponentsandthatyou
mayhavedamagedtheequipment.
m Assembleandoperatetheequipmentonasolid,
levelsurface.Locatetheunitafewfeetfromthe
wallsorfurnituretoprovideeasyaccess.
Thisequipmentisdesignedforyourenjoyment.By
followingtheseprecautionsandusingcommonsense,
youwillhavemanysafeandpleasurablehoursof
healthfulexercisewithyourRUGGED FITNESS FLAT
BENCH.
Afterassembly,youshouldcheckallfunctionstoensure
correctoperation.Ifyouexperienceproblems,rst
rechecktheassemblyinstructionstolocateanypossible
errorsmadeduringassembly.Ifyouareunabletocorrect
theproblem,call1-800-556-3113forcustomerassis-
tance.
Obtaining Service
PleaseusethisOwner’sManualtomakesurethatall
partshavebeenincludedinyourshipment.When
orderingparts,youmustusethepartnumberand
descriptionfromthisOwner’sManual.Useonly
RUGGEDFITNESSreplacementpartswhenservicing
thismachine.Failuretodosowillvoidyourwarrantyand
couldresultinpersonalinjury.
Forinformationaboutproductoperationorservice,
checkouttheo󰀩cialRUGGEDFITNESSwebsiteat
www.ruggedtness.comorcontactRUGGEDFITNESS
customerserviceatoneofthefollowing:
Toll Free: 1-800-556-3113
Phone: [phone]
Fax: [phone]
Hours: M-F 8:30-5:00 CST
E-Mail: service@ruggedtness.com
Or write to: Rugged Fitness
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Retain this Owner’s Manual for future
reference. If you need to order replacement
parts please be prepared to provide the
following information when contacting us so
that we can assist you better.
1. Model Number
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description


Preparation
5
RUGGEDFITNESScontinuallyseekswaystoimprovetheperformance,specicationsandproductmanualsinordertoensurethat
onlysuperiorproductsarereleasedfromourfactories.Pleasetakethetimetocarefullyreadthroughthismanualthoroughly.In-
structionscontainedinthisdocumentarenotintendedtocoveralldetailsorvariationspossiblewithRUGGEDFITNESSequipment,
ortocovereverycontingencythatmaybemetinconjunctionwithinstallation,operation,maintenanceortroubleshootingofthe
equipment.Eventhoughwehavepreparedthismanualwithextremecare,neitherthepublishernortheauthorcanacceptrespon-
sibilityforanyerrorsin,oromissionfrom,theinformationgiven.Shouldadditionalinformationberequired,orshouldsituationsarise
thatarenotcoveredbythismanual,themattershouldbedirectedtoServiceDepartmentatRUGGEDFITNESSInc.inForestPark,
Illinois.
Required Tools
Thebasictoolsthatyoumustobtainbeforeassembling
theY041includebutarenotlimitedto:
m StandardWrenchSet
m MetricWrenchSet
m AdjustableWrench
Installation Requirements
Followtheseinstallationrequirementswhenassembling
theY041.SetuptheY041onasolid,atsurface.A
smooth,atsurfaceunderthemachinehelpskeepit
level.Alevelmachinehasfewermalfunctions.
Provideamplespacearoundthemachine.Open
spacearoundthemachineallowsforeasieraccess.
Foraestheticpurposes,insertallboltsinthesame
directionunlessspecied(intextorillustrations)todo
otherwise.
Leaveroomforadjustments.Tightenfastenerssuchas
bolts,nuts,andscrewssotheunitisstable,butleave
roomforadjustments.Donotfullytightenfasteners
untilinstructedintheassemblystepstodoso.
Fill out and mail the warranty card.
Assembly Tips
Readall“Notes”oneachpagebeforebeginningeach
step.
WhileyoumaybeabletoassembletheY041usingthe
illustrationsonly,importantsafetynotesandothertips
areincludedinthetext.
Somepiecesmayhaveextraholesthatyouwillnotuse.
Useonlythoseholesindicatedintheinstructionsand
illustrations.
NOTE: Withsomanyassembledparts,proper
 alignmentandadjustmentiscritical.While
 tighteningthenutsandbolts,besuretoleave
 roomforadjustments.
CAUTION: Obtainassistance!Donotattemptto
 assembletheequipmentaloneas
 thiscouldresultininjury.Reviewthe
 installationrequirementsbeforeproceeding
 withthefollowingsteps.
YourS/N#can
befoundhere
↑

45
6
Y041 Hardware Illustration
Part#2  HEXHEADBOLTM12x25mm     QTY.4
Part#1  HEXHEADBOLTM12x100mm     QTY.2
Part#3  HEXHEADBOLTM10x70mm     QTY.2


 
 

 

Part#4  HEXHEADBOLTM8x50mm     QTY.2

7
Y041 Hardware Illustration
Part#5  HEXHEADBOLTM8x25mm     QTY.8
7
Part#7  FLATWASHERM10      QTY.2
Part#6  FLATWASHERM12      QTY.8


 
 

 

Part#8  FLATWASHERM8      QTY.12





 





 




































 





 











































 











































 




































 





 




































 





 
































7
Y041 Hardware Illustration
Part#9  NYLONLOCKNUTM12      QTY.2
8
Part#10  NYLONLOCKNUTM8      QTY.2


 
 

 






 





 




































 





 
































9
Y041 Parts & Hardware List
Part# Qty Description

A  1  FRONTSTABILIZER
B  1  FRONTLEG
C  1  REARLEG
D  1  MAINFRAME
E  1  HANDLE
1  2  M12x100mmHEXHEADBOLT
2  4  M12x25mmHEXHEADBOLT
3  2  M10x70mmHEXHEADBOLT
4  2  M8x50mmHEXHEADBOLT
5  8  M8x25mmHEXHEADBOLT
6  8  M12FLATWASHER
7  2  M10FLATWASHER
8  12  M8FLATWASHER
9  2  M12NYLONLOCKNUT
10  2  M8NYLONLOCKNUT
11  2  TRANSPORTWHEEL
12  1  PAD

10
STEP
1
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Finger tighten all hardware rst in this step. Wrench tighten ALL hardware at the end of
STEP 1C. Some components may be pre-assembled. Nylon lock nuts will not fully screw
onto bolts, they must be wrench tightened to fully go on.
1A. AttachFrontLeg(B)toFrontStabilizer(A)using:
(#1) M12x100mm Hex Head Bolt, QTY 2
(#6) M12 Flat Washer, QTY 4
(#9) M12 Nylon Lock Nut, QTY 2
1B. AttachFrontLeg(B)toMainFrame(D) using:
(#2) M12x25mm Hex Head Bolt, QTY 2
(#6) M12 Flat Washer, QTY 2
1C. AttachRearLeg(C)toMainFrame(D) using:
(#2) M12x25mm Hex Head Bolt, QTY 2
(#6) M12 Flat Washer, QTY 2


STEP
1
AboveshowsStep1assembledandcompleted.
11

12
STEP
2
Be careful to assemble all components
in the sequence they are presented.
NOTE:
Finger tighten all hardware rst in this step. Wrench tighten ALL hardware at the end of
STEP 2B. Some components may be pre-assembled. Nylon lock nuts will not fully screw
onto bolts, they must be wrench tightened to fully go on.
2A. AttachHandle(E)toRearLeg(C)using:
(#3) M10x70mm Hex Head Bolt, QTY 2
(#7) M10 Flat Washer, QTY 2
2B. AttachPad(#12)toMainFrame(D)using:
(#5) M8x25mm Hex Head Bolt, QTY 8
(#8) M8 Flat Washer, QTY 8

STEP
2
AboveshowsStep2assembledandcompleted.
13

45 14
Notes

15
Y041 Exploded View

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Y041
STRENGTH & FITNESS