Rugged Interactive TrailBlazer Traverse Quick guide

©Rugged Interactive 2021
TrailBlazer®
Traverse
Installation and Instruction Manual
For models from February 2021 onwards
Rugged Interactive
Unit 1, Callywith Court,
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
Updated: 08/02/2021

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
©Rugged Interactive 2021
Contents
Section 1 – Ordering Process
1.1 Need to Know
1.2 Order and Installation Checklist
1.3 Product Overview
1.4 Ordering and Installation Timeline
1.5 Getting Started
1.6 Place Order
Section 2 – Safety Guidelines
2.1 Installation Safety Guidelines
2.2 In Play Safety Guidelines
Section 3 – Installation
3.1 Parts List
3.2 Tools and Components List
3.3 Installation Overview
3.4 Detailed Installation
Section 4 – How to Use
Section 5 – Programs Guide
TrailBlazer Traverse System Specifications
TrailBlazer Traverse Installation Checklist
Next Steps

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
TrailBlazer®Traverse – Section 1 – Ordering Process
©Rugged Interactive 2021
Section 1 – Ordering Process
1.1 - Need to Know
Installation manual purpose and limitations
This manual is intended to provide guidance only, the installation of the Rugged Interactive product will be
under your control. You will be responsible for making sure, upon completion of the installation, it is safe to
use. As always, we are here to support you, please get in touch if you are in any doubt.
Regulations
Some countries and states have regulations which may be applicable to the Rugged Interactive products, it
is your responsibility to check that the product complies with such regulations. This should be conducted
during the planning phase for the installation location.

Rugged Interactive
Unit 1, Callywith Gate
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
TrailBlazer®Traverse – Section 1 – Ordering Process
©Rugged Interactive 2021
1.2 - Order and Installation Checklist
Contact the Rugged Interactive sales team or a partner / distributor to begin the process.
☐
Confirm the invoice and delivery address along with date required (lead time is at least 5 weeks),
VAT number required for export customers.
☐
Complete site survey.
☐
Send purchase order or confirm order.
☐
Make first payment.
☐
Discuss graphic requirements and provide logos and branding guidelines.
☐
Approve graphics.
☐
Make second payment (required a week before dispatch).
☐
Schedule time and team members for installation.
☐
Before install, confirm all tools and components are prepared.
☐
Organise shipment (Customer collection or delivery organised by Rugged Interactive).
☐
Receive your order.
☐
Install the product.
☐
Test and complete installation checklist.
☐
Train the team on how to use the product.
☐
Sounds can be heard when the targets are hit.
☐
Reveal your new Rugged Interactive product to your guests and customers!
☐

Rugged Interactive
Unit 1, Callywith Gate
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
TrailBlazer®Traverse – Section 1 - Ordering Process
©Rugged Interactive 2021
1.3 – TrailBlazer®Traverse Overview
An interactive climbing challenge, the TrailBlazer Traverse could be the
standout feature for your trampoline park. As well as being great fun, the
TrailBlazer improves core strength, mental alertness, balance and
agility. Players climb around the wall, scoring points by pressing the
easy to hold grips as they light up.
Visually striking and featuring a huge graphic area that can be
personalised to match your identity or style.
Featuring multi-coloured light up hand grips, comfortable foot-
holes for use with trampoline socks, a digital scoreboard with audio
commands to engage your customers.
1.4 - Order and Installation Timeline
* We do our best to ensure orders are ready on a five-week lead time, however during busy periods
or for large orders, the lead time may be longer than outlined here. Lead time will also be affected
by graphics guidelines, approval and payment delays.

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
TrailBlazer®Traverse – Section 1 – Ordering Process
©Rugged Interactive 2021
1.5 - Getting Started
New Parks
During the design process for the new park, incorporate the intended products into the design, product
specifications can be found within this manual for the relevant product and CAD files can be supplied upon
request.
Existing Parks
When retrofitting existing parks, all specifications can be found within this manual or CAD files are available
at request. If further information is required, please get in touch and we will be able to provide further
information and guidance.
1.6 - Place Order
To begin the order process with Rugged Interactive:
Email:
[e-mail]
Or call the Sales Office:
[phone]
Sales Office Address:
Rugged Interactive,
Future Space,
UWE North Gate,
Filton Road,
Bristol,
UK
BS34 8RB
HQ/Production Address:
Unit 1 Callywith Court
Callywith Ind. Estate,
Bodmin,
Cornwall
UK
PL31 2RQ

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
TrailBlazer®Traverse – Section 2 - Safety Guidelines
©Rugged Interactive 2021
Section 2 - Safety Guidelines
2.1 Installation Safety Guidelines
Before installing any Rugged Interactive product, please read the following:
Dos:
§ Ensure that a Site Survey form has been completed prior to installation.
§ Have ready suitable equipment, tools and/or manpower.
§ Observe correct manual handling techniques whilst moving and installing the equipment.
§ Visually check the product for any signs of damage, component failure and/or missing parts.
§ To prevent electric shock, keep all electric components away from contact with water.
§ Ensure to take anti-static precautions.
§ Wear appropriate clothing: do not wear loose clothing or jewellery.
§ Long hair should be tied back.
§ Tidy back loose cables that could become a tripping hazard.
§ Ensure that the playing area is clear.
§ Immediately inform Rugged Interactive for maintenance advice if you have concerns.
Don’ts:
§ Do not wear shoes with leather soles or high heels.
§ Do not use any tools that are not specifically recommended by the manufacturer.
§ Do not distract others while they are installing the product.

TrailBlazer®Traverse Order and Installation Manual: Safety Guidelines
TrailBlazer®Traverse – Section 2 - Safety Guidelines
©Rugged Interactive 2021
2.2 In Play Safety Guidelines
Please ensure you read the following points before using the equipment:
Dos:
§ Before beginning any exercise program, it is recommended that you consult with your doctor.
§ Children under the age of 7 years must always be supervised by an adult (over 16 years) when
using the equipment and/or recommended accessories.
§ Visually check the equipment before using it for any signs of damage, component failure or loose
cables that could become a tripping hazard. Report any concerns, e.g. loose holds or damaged
equipment, to a member of staff immediately.
§ Ensure you familiarise yourself with any additional facility rules that may apply.
§ Ensure that the play area in front of the equipment is clear before attempting to participate.
§ Only participate if you are in good physical condition. Participate only within your capabilities /
recommended exercise level.
§ Wear appropriate clothing.
§ Remove all items from your pockets prior to participation.
§ Long hair should be tied back.
§ Before use, loosen up with warm up exercises and stretches.
§ Always maintain at least three points of contact with the climbing wall.
§ Descend either by down-climbing or a controlled jump. Always jump so you land with both feet at
the same time. Uncontrolled jumps or falls are likely to result in injuries to yourself and/or others.
§ Look out for other participants and give way to smaller ones.
§ Respect the space of other climbers. Only climb when there is a safe distance between you and the
next climber.
§ Only those participating are allowed in the activity area, unless you are spotting a climber. If waiting
to participate, stand back at a safe distance from the equipment.
§ Report any unusual or inappropriate behaviour to a member of staff immediately.
§ If you get tired, leave the equipment / activity area and take a break.
§ If you feel any pain, dizziness, nausea or any other abnormal symptoms, STOP YOUR WORKOUT
IMMEDIATELY. Consult your doctor immediately. Incorrect or excessive training may lead to
injuries.
§ Only those participating are allowed in the activity area. If waiting to participate, stand back at a safe
distance from the equipment.
§ Make sure you have control before leaving the trampolines, obstacles or activity equipment.
Don’ts:
§ No more than four active users on the equipment at any one time.

TrailBlazer®Traverse Order and Installation Manual: Safety Guidelines
TrailBlazer®Traverse – Section 2 - Safety Guidelines
©Rugged Interactive 2021
§ Do not attempt to use any of the equipment without undertaking instruction / training carried out by
an appropriate instructor.
§ Do not participate if you are unwell or have any pre-existing medical conditions including heart,
back, neck, bone and/or muscle conditions.
§ Do NOT work to exhaustion.
§ Do not participate if you are or maybe pregnant.
§ Do not wear loose clothing or jewellery (including studs and watches). Clothing should not have any
hard or sharp points (such as buckles, studs, toggles or alike).
§ Do not wear shoes with leather soles, high heels, sandals, boots or bare feet.
§ No food, drink or chewing gum during participation.
§ No phones or cameras in the activity area.
§ Do not leave clothing or personal belongings around the activity areas.
§ Do not participate under the influence of alcohol and/or drugs.
§ Do not attempt any move beyond your own skill level.
§ Do not climb too high until you are confident enough to do so.
§ No feet above the marked line.
§ Do not attempt to climb above the holds.
§ Do not attempt to climb over other participants.
§ Do not climb directly above or below another climber.
§ Do not jump or flip over other participants.
§ Do not distract others while they are using the equipment.
§ Do not attempt to catch anyone who may fall.
§ Do not sit, lie, stand or rest on or under the activity equipment and/or surrounding padding/mats.
§ Never lean on, jump on, climb, grab, or lift any safety pads or safety nets.
§ Do not use any accessories that are not specifically recommended by the manufacturer. These
might cause injuries or cause the equipment to fail.
NOTE: This activity can be great fun, but it can also be dangerous. There is a risk of serious injury if care is
not taken when using the equipment. Use of this equipment is physically demanding: this is a high-impact,
full body activity which requires intense focus, awareness of your body’s strengths and limitations,
awareness of the environment around you and extreme caution.
Maximum weight restriction per user is 18st/115kg.

Rugged Interactive
Unit 1, Callywith Gate
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
TrailBlazer®Traverse – Section 2 - Installation
©Rugged Interactive 2021
Section 3 - Installation
3.1 - Parts List
Please check off the received parts for the installation and alert Rugged Interactive immediately if
anything is missing.
12 x Wall Mouldings. *
☐
1 x Hub control box.
☐
4 x Control box mounting brackets including 12 x M5 x 12mm screws.
☐
1 x Power lead.
☐
48 x M8 x 50 coach screws. *
☐
48 x M8 x 25 washers. *
☐
1 x Control box trunking 75 x 75 pre-cut with lid.
☐
6 x Wall top trunking 75 x 75 pre-cut. *
☐
16 x Network cables.
☐
1 x Spare active grip.
☐
1 x Spare hand grip.
☐
1 x Spare foot grip.
☐
Spare screws pack.
☐
Manual.
☐
* Quantities for TrailBlazer Traverse 6 Panel. Adjust quantities accordingly or request an
accurate parts list from Rugged Interactive.

TrailBlazer®Traverse Order and Installation Manual: Installation
TrailBlazer®Traverse – Section 2 - Installation
©Rugged Interactive 2021
3.2 - Tools and Components List
Arrange the necessary tools and the team to install the product.
Ladder.
☐
Industrial vacuum cleaner.
☐
Dustpan and brush.
☐
SDS impact drill.
☐
Cordless drill – with torque adjuster to avoid over-tightening the screws.
☐
A set of No.2 Pozi bits.
☐
A set of screwdrivers.
☐
A set of Hex keys.
☐
Spirit level.
☐

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
TrailBlazer®Traverse – Section 2 - Installation
©Rugged Interactive 2021
3.3 - Installation Overview
Below is an overview of the steps needed to install TrailBlazer Traverse. More detail for the process
is provided in the following pages. Please read through ALL of this prior to beginning the
installation and if you are in any doubt, contact Rugged Interactive.
If you have any concerns on how or what the product is installed to, contact a structural engineer
prior to beginning the installation.
STEP 1: Clear adequate space.
STEP 2: Secure bottom mouldings.
STEP 3: Secure top mouldings.
STEP 4: Mount score box.
STEP 5: Attach cables.
STEP 6: Power on TrailBlazer Traverse.
STEP 7: Test.
STEP 8: Check all is secured.
STEP 9: Stress relief cables, use supplied trunking to tidy away.
STEP 10: Enjoy TrailBlazer Traverse!

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
TrailBlazer®Traverse – Section 3 - Installation
©Rugged Interactive 2021
3.4 – Detailed Installation
Read this manual before installing the TrailBlazer Traverse climbing wall.
Installation Guidelines:
§ Please complete a Site Survey form prior to delivery and/or installation.
§ Please send a completed Installation Checklist after any installation to Rugged Interactive.
§ A typical installation should take 2 people about 4 hours.
§ No obstructions or protrusions in the installation area: e.g. skirting boards, pipes, cables and wiring
conduits.
§ Avoid trapped and/or pinched cables.
§ Use good practice when running data cables to and from products. Support long cables at least
every 500mm and provide adequate strain relief for connection points.
§ Power supply to be within 500mm of the display box and 100mm above the TrailBlazer wall to allow
trunking to be fitted for cables.
§ To prevent electric shock, keep all electric components away from contact with water.
§ IMPORTANT: Take anti-static precautions.
Structure:
§ The units must be mounted to a flat/level construction capable of supporting its weight and
gameplay. (Uneven walls and ground surfaces make alignment and fitting very difficult.)
§ The wall area for installation will need to exceed the width and height of the TrailBlazer with
additional space to accommodate for the Display / Score Box (HUB) (refer to dimensions).
§ Typical suitable construction would be block built, portal frame with structural infills or brick built.
§ Alternatively, mount onto 18 mm plywood (12 mm minimum) mechanically mounted to a steel
framework (50 mm box minimum). Preferably, the plywood should be painted black prior to
installation.
§ The TrailBlazer Traverse should be raised off the floor by at least 200mm. An 8”x 4” (c.200mm x
100mm) baton should be used below the mouldings to support the weight and gameplay.
§ The baton must be attached to a structurally sound wall or attached to a wall or floor with the weight
supported through the floor.
§ Adequate holes will need to be cut during installation to provide clearance for cable access to the
rear if required.
§ Do not fix to plasterboard faced partition. Avoid stud walls or unsupported portal infills.
Fixings:
§ The manufacturer will supply fixings.
§ Use hex-headed screws of 50-70 mm length (2”) x M10 for a plywood structure.
§ Use Rawl Plugs (plastic wall plugs) if mounted to a solid block or brick wall.

TrailBlazer®Traverse Order and Installation Manual: Installation
TrailBlazer®Traverse – Section 3 - Installation
©Rugged Interactive 2021
§ 10 x 35 ‘penny’ washers to spread the load at each bolt head are recommended.
§ All fixings must be tight and secure.
Required Tools and Consumables:
§ A spirit level – to check floor is level before installation and that the TrailBlazer is level during
installation.
§ An industrial vacuum cleaner.
§ A dustpan and brush.
§ A SDS impact drill.
§ A cordless drill – with torque adjuster to avoid over-tightening of screws.
§ A set of No.2 Pozi bits.
§ A small electrical-type flat-bladed screwdriver to unclip the CAT5 connectors from the grips.
§ A socket set.
Suggested Extras:
§ 5-8 m of box trunking to tidy away and secure the cables along the top.
§ Cleaning cloth and gentle cleaning spray.
Installation Heights:
§ The TrailBlazer can be raised to a desirable level.
§ Recommended 200 mm above ground level to accommodate matting.
§ A baton should be used underneath the mouldings when raising the height which supports the wall
weight.
Display / Score Box (HUB):
§ Please consider the position of the display box when surveying an area in preparation for
installation.
§ An upper left position is recommended for ease of installation: the top of the display box should be
level with the top of the TrailBlazer, to allow one continuous run off 75mm x 75mm trunking.
§ Fix HUB using any suitable self-tapping or wood screws into the surface material. The HUB can be
recessed to be flush with the surface or affixed on top of the foam-backed vinyl if necessary.
Operating Environment:
§ Keep indoors and dry.
§ Optimum ambient temperature: 5°C to 30°C. Avoid extreme fluctuations of temperature.
§ Area clear in front of the TrailBlazer: 2m minimum.
Other:
§ Instruction / training carried out by an appropriate instructor to all new users.
§ Matting of at least 50 – 100mm thickness and 2m front-to-back is highly recommended.
§ TrailBlazer can also be installed above a foam pit, in this instance supervision is recommended to
ensure players falling into the foam pit do not fall on others.
§ A waiting / spectating area positioned nearby is advised.
§ A leaderboard to go with each unit is highly recommended.
IF YOU ARE IN ANY DOUBT, CALL RUGGED INTERACTIVE DIRECTLY ON [phone]

TrailBlazer®Traverse Order and Installation Manual: Installation
TrailBlazer®Traverse – Section 3 - Installation
©Rugged Interactive 2021
Installation Instructions
1. Prepare the area where the TrailBlazer Traverse is to be installed. It is recommended that the
plywood wall it is to be mounted to is painted black or a dark colour.
2. The TrailBlazer Traverse should be raised off the floor by at least 200mm to accommodate
matting and create a ‘step up’ onto the climbing area. An 8”x 4” (c.200mm x 100mm) baton should
be used to support the weight and gameplay. The baton will be attached to a structurally sound wall
or attached to a wall or floor with the weight supported through the floor.
3. To get the best possible fixing, remove the front graphics panels from all the bottom mouldings:
sections 1B, 2B, 3B, etc. Ensure all fixings are stored in a safe place. (Sections are labelled in the
bottom left-hand corner of the graphics panel. When graphics panels are removed, make a note of
each section number on the moulding.)
4. Position the bottom mouldings: 1B, 2B, 3B, etc., in the required position along the wall, positioned
left to right respectively. Ensure mouldings are level and square to one another and that the
rotation of each moulding reflects that in Figure 2.1. The use of the level baton will help when
attaching the mouldings to the wall.
Figure 3.4.1: Bottom moulding rotations
5. Choose 4 mounting points (shown in Figure 3.4.2) within the pod holes to mount each section to
the wall using appropriate fixings.
Figure 3.4.2: Suggested mounting points for bottom panels
2B
1B
3B
4B
5B

TrailBlazer®Traverse Order and Installation Manual: Installation
TrailBlazer®Traverse – Section 3 - Installation
©Rugged Interactive 2021
6. Position section 1T on top of section 1B. Ensure mouldings are level and square to one another
and that the rotation of the section reflects that in Figure 3.4.3. Mark the 4 mounting points within
the free pod holes. Use appropriate fixings to mount section 1T to the wall. Ensure that any loose
cables are not trapped behind the wall during mounting and exit to the top of the moulding.
Figure 3.4.3: Moulding rotations
7. Position section 2T on top of 2B, ensuring that mouldings are level and square to one another and
that the rotation of the section reflects that in Figure 3.4.3. Mark the 3 mounting points within the
free pod holes. Use appropriate fixings to mount the section to the wall. Ensure that any loose
cables are not trapped behind the wall during mounting.
8. Repeat the previous step with sections 3T, 4T, etc.
9. Replace and fix the bottom graphics panels. Ensure they are correctly positioned.
10. Fix all non-interactive footholds to the bottom panels. (NB: Do not overtighten grip screws.)
11. Plug in the first interactive pod and fix with one screw. Repeat with the remaining interactive pods.
(NB: Do not overtighten grip screws.)
12. Mount the control box in the required position (it is recommended that the control box is positioned
to the top-left hand side of the TrailBlazer Traverse wall). Details how to mount the control box can
be seen further on in this section.
13. One-by-one, run the appropriate CAT5 cables along the top of the TrailBlazer Traverse to connect
each RJ45 socket on the top of each section to its corresponding hanging RJ45 cable on the
control box.
14. Connect the control box to a power source and turn on.
2T
1T
3T
4T
5T
2B
1B
3B
4B
5B

TrailBlazer®Traverse Order and Installation Manual: Installation
TrailBlazer®Traverse – Section 3 - Installation
©Rugged Interactive 2021
15. Check that the QuickStart games flash red and that they start the correct program. This will
determine whether the pods are connected correctly or not.
16. Once all pods are connected correctly, fully secure all interactive pods with the remaining fixings.
(NB: Do not overtighten grip screws.)
17. Use box trunking to tidy away and secure the cables along the top of the wall mouldings.
Figure 3.4.4: A Typical TrailBlazer Traverse Installation
Please note, the wall is raised 200mm to accommodate the matting. A baton is used to which is resting on
the floor and attached to a structurally sound wall. The mouldings sit on top of the baton to support the weight
and gameplay of the TrailBlazer Traverse.

TrailBlazer®Traverse Order and Installation Manual: Installation
TrailBlazer®Traverse – Section 3 - Installation
©Rugged Interactive 2021
TrailBlazer Traverse Display / Score Box (HUB) Installation
§ Fix HUB using any suitable self-tapping or wood screws into the surface material. The HUB can be
recessed to be flush with the surface or affixed on top of the foam-backed vinyl if necessary.
§ An upper left position is recommended for ease of installation: the top of the display box should be
level with the top of the TrailBlazer, to allow one continuous run off 75mm x 75mm trunking.
§ Note: Cables exit is at the top of the Hub box.
01
02
Hold the main body in place, and ensure it is
level.
Use appropriate fixings and mount the display
box to the wall.
Note: Make sure everything is tight and secure
and that no cables are trapped.

TrailBlazer®Traverse Order and Installation Manual: Installation
TrailBlazer®Traverse – Section 3 - Installation
©Rugged Interactive 2021
Interactive Grips to Score Box (HUB) Installation
Notes:
§ All supplied CAT5 cables will be numbered. Attach correctly the numbered cable to the designated
Hanging cable exiting the top of the HUB and attach it to the designated RJ45 connector along the
top of the mouldings.
01
Attach CAT5 cables from the hanging cables
on the Hub to the RJ45 connector for the
relevant grip.
All connectors will be numbered from 1 to 16,
match the number on the CAT5 cable to the
correct hanging cable from the HUB and
connect to the correct connector on the
Traverse wall.
Note: The data and power ports will only
feature on the SkyPods duo model.

TrailBlazer®Traverse Order and Installation Manual: Installation
TrailBlazer®Traverse – Section 3 - Installation
©Rugged Interactive 2021
Grip Installation and Removal
Installing the Grips
Removing the Grips
Read this manual before
removing or installing any grips.
Power off the TrailBlazer unit.
Do not worry which order the
grip come off in. They can be
refitted in any order.
Retain all screws & washers.
NOTES:
Ensure CAT5 cable is not
strained or trapped. Do
not overtighten grip
screws.
Power on the TrailBlazer
Climbing wall and check
operation.
1
2
3
4
1
2
3