Rustibus 040-1000 User manual

040-1000
RUSTIBUS® 400 ELECTRIC
3 Phase 220/380/440 V - 50 or 60/50/60 Hz
3 x 380/440 V - 50/60 Hz
3 x 220 V - 50 Hz
3 x 220 V - 60 Hz
OPERATION MANUAL

DECLARATION OF CONFORMITY
Manufacturer: Dalseide Shipping Services AS
Bekkjarviksundet 1
N-5397 BEKKJARVIK
NORWAY
The authorised representative
In the EEA: Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM
Hereby declares that the
Products specied: Rustibus® de-scaling machines series:
033-3000
Are produced in accordance to the requirements in and regulations on machinery
Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.
The following standards or standardized documents apply to this machine:
ISO 8662, ISO 15744, EN 792
Year of CE marking: 1998
Place Date
Signed by: Tore Dalseide ……………………………………………..
Title: Director
DECLARATION OF CONFORMITY
Manufacturer: Dalseide Shipping Services AS
Bekkjarviksundet 1
N-5397 BEKKJARVIK
NORWAY
The authorised representative
In the EEA: Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM
Hereby declares that the
Products specied: Rustibus® de-scaling machines series:
040-1000
Are produced in accordance to the requirements in and regulations on machinery
Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.
The following standards or standardized documents apply to this machine:
89/392/1/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, EN 60 204 “Electrical equipment of industrial machines”
Year of CE marking: 1998
Place Date
Signed by: Tore Dalseide ……………………………………………..
Title: Director
Genuine Rustibus® parts only! Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!
Genuine spares parts are marked with a genuine RUSTIBUS®logo, so look for the logo
either on the item or on the label.
If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.
HOW TO RECOGNISE GENUINE SPARES!
GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (*g.1)
or GENUINE RUSTIBUS PARTS (* g.2)
If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®
Machine may vary from picturesGenuine Rustibus® parts only!
*g.1
*g.1
*g.1
*g.2

HELPFUL IDENTIFIERS
In addition to information on installation and operation, this instruction manual may contain WARNINGS
and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.
A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or
serious injury.
A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or
major injury.
A NOTE is to alert the operator to important operating information.
ANSI Z535.5-1997 Denitions
IMPORTANT
The safeguards and instructions in this manual cannot cover all possible conditions and situations, which
may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not
be responsible or liable for any injuries, damages, losses or costs, which result from using our products in
any way.
Do not attempt to operate this tool until you have read and understood all safety precautions and
instructions listed in this manual.
Incorrect operation of this unit can cause serious injury.
Maintain your company’s re and safety procedures while operating this tool.
Genuine Rustibus® parts only! Machine may vary from pictures

WARNING
Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.
The Chain drum is rotating at high RPM, show outmost care when connecting cable and
when operating machine. ALWAYS THINK SAFETY FIRST!
Debris from scraping action may be scattered.
Rustibus® de-scaling machine may produce low energy sparks.
Respiratory protection should be considered depending on material being removed.
Before starting Rustibus® de-scaling machine, ensure that all xing screws, bolts, ttings and
chain drum are locking devices are in safe usable condition, tted correctly and
correctly tensioned.
Never attempt to de-scale an area when its mechanical integrity is in doubt, according to
ASME/API specications or other applicable codes and standards.
Never install, remove or perform any maintenance on the Rustibus® de-scaling machine when
the power supply is connected.
ALWAYS lift up machine(push down the handle) in order for the chain drum to rotate freely when
starting the machine.
Always keep both hands on handles when operating the Rustibus® de-scaling machine.
Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging
ID/security badges or garments that may be caught in the rotating parts.
Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and
safely located.
Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid
damage to parts.
Never use non Ex/Atex certied machines in potentially explosive atmospheres.
Genuine Rustibus® parts only! Machine may vary from pictures
CAUTION

SAFETY CONSIDERATIONS
The machine is intended to be operated by qualied personnel who are familiar with relevant safety
requirements. Safety equipment necessary for the prevention of accidents at the mounting and
operation of machine shall be applied at all times.
It is the duty of the safety ocers in charge to make sure that all personnel operating the machine meet
these demands.
The machine operates using power supply. The transmission of these powers to the mechanical drum
represents a certain danger and must be maintained continuously.
• It is advised to wear ear protection when operating machine.
• Always make sure the equipment on machine is in good condition.
• Always disconnect the power supply when maintaining or working on the machine.
• Use only original Rustibus® spare parts on the machine.
• ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE.
BEFORE STARTING THE OPERATION
Congratulations on your new Rustibus® de-scaling machine. In order to ensure your full benet and
safety of operation we recommend you to read this operation manual carefully before starting.
Always lift up machine in order for chain drum to rotate freely when starting the machine.
(i) Make sure all safety measurements are being considered.
(ii) Conrm correct voltage before connecting cable to supply.
(iii) Start and stop the machine and check that rotation is correct according
to marking on machine.
(iv) Make sure the cable is properly connected and safely located for your operation.
(v) Scaling can start. Run machine forward and backward to achieve the best result.
(vi) Do not run machine over sharp edges, but along these. The chain drum will last
longer by working the machine with care.
(vii) If the operations of the machine tend to be too rough, the el. Motor may be
overloaded and the thermal protection will disconnect power supply. If this occurs,
wait for three minutes and push “0” button and the “1” button to start again. This
will reset the thermal relay.
(viii) Use the Disposable Chain Drum until it is completely destroyed and then replace
the entire drum with a new one.
Genuine Rustibus® parts only! Machine may vary from pictures

INSTALLATION AND SETUP
RUSTIBUS® 400 ELECTRIC
Before you begin.
Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE.
• Check that all components are attached properly and in a proper / safe working order.
(Check that there are no loose wires, guards or parts on the machine)
Step 2: ASSOCIATED EQUIPMENT.
• Ensure that you have the correct cable and plugs to correspond with the voltage of the
machine and the power source you are using.
• We recommend the use of an Earth Breaker device to ensure full safety for the operators.
Step 3: BEFORE COMMENCING THE OPERATION.
• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned.
Excessive grease, dirt and other hazardous material should be cleaned from the surface area
before operation of the Rustibus® machine.
• The Chain drum is rotating at high RPM, show outmost care when connecting cable and when
operating machine. ALWAYS THINK SAFETY FIRST!
• Connect your machine to its power source.
• Make sure the cable is properly connected and safely located for your operation.
• ALWAYS lift up machine (push down the handle) in order for the chain drum to rotate freely
when starting the machine.
• Start and Stop the machine and check that rotation is correct according to marking on
machine.
Step 4: OPERATION OF RUSTIBUS® MACHINE.
• For the best results from your Rustibus® machine you should run the machine forward and backward
over the area until appropriate result is achieved
• Do not run the machine over sharp edges, but along them. Your machine will last longer if operated
with care.
Step 5: MAINTENANCE OF RUSTIBUS ® MACHINE.
• ALWAYS stop the machine and disconnect it from its power source before carrying out any
maintenance on the machine.
• Use the Disposable Chain Drum until it is completely destroyed and then replace the entire drum with
a new one.
Genuine Rustibus® parts only! Machine may vary from pictures

The Rustibus® 400 unit uses a Disposable Chain Drum.
This Chain Drum is designed for one-time-use only
and does not require any spares replacement.
Simply use the Chain Drum until it is completely
destroyed and then replace it with a new one.
This makes the Rustibus® 400 fast and ecient!
If one of the pins on the Disposable Chain Drums
should brake, it might create an unbalance in the
rotation. To calibrate/repair the balance, the pin
opposite to the broken one should be removed.
Genuine Rustibus® parts only! Machine may vary from pictures
x
x
SET UP
Pull out the handle (1) and secure the locking bolt (2). The entire handle can be adjusted to
t various positions (3), depending on users requirements for comfort or operation area.
1.
2.
3.

REPLACING THE CHAIN DRUM
Rustibus®400 machines is tted with a protective cover.
This cover oers the operator greater protection; decreases the spreading of waste and debris and
increases the eciency of the vacuum system when used on the machine.
The cover is held in place at three points (marked A – B – C) and swings open to allow access. When
replacing the chain drum or wire brush, it is only necessary to remove bolts A& B. As bolt Cfunctions as
the hinge and therefore does not need removal.
A.
A.
B.
B. C.
C.
Genuine Rustibus® parts only! Machine may vary from pictures

REPLACING THE CHAIN DRUM
To use the Disposable Chain Drums, an adapter is required (040-0157). This is mounted on the shaft of the
electro motor. When replacing Chain Drums (040-0156) check and tighten bolts on adaptor rst and
put the chain drum on. Then ad bolt and screw (040-0154) on top of chain drum and adaptor and tighten
ITEM NUMBERS:
040-0154 WASHER + BOLT FOR ADAPTER
040-0156 DISPOSABLE CHAIN DRUM
040-0157 ADAPTER INCL. WASHER + BOLT)
040-0154
040-0156
040-0157
Genuine Rustibus® parts only! Machine may vary from pictures

Genuine Rustibus® parts only!
RUSTIBUS®400 THREE PHASE MACHINE
THE RUSTIBUS® 400 CAN BE DELIVERED WITH THE FOLLOWING VOLTAGES:
3 X 220 / 380 / 440V  CONNECTION EL MOTOR:
DO NOT CHANGE THE MOTOR CONNECTION WITHOUT ADJUSTING THE CIRCUIT BREAKER.
THE SETTING SHOULD CORRESPOND WITH THE SETTING INDICATED ON THE ID PLATE ON THE
MOTOR.
REPAIRS AND/OR ADJUSTMENTS TO THE ELECTRIC SETTINGS SHOULD ALWAYS BE DONE BY A
QUALIFIED ELECTRICIAN.
CABLE & PLUGS USED FOR THREE PHASE MACHINES
R
U1 V1 W1
W2 U2 V2
ST R
U1 V1 W1
W2 U2 V2
ST
220V - 50/60Hz
Connection on El - Motor:
380-440V - 50/60Hz
Yellow / Green Yellow / Green
Machine may vary from pictures
040-0130 040-0141 040-0140

SPARE PART LIST  RUSTIBUS® 400
040-0010
040-0020
040-0013
040-0012
040-0202 040-0158
Genuine Rustibus® parts only! Machine may vary from pictures

SPARE PART LIST  RUSTIBUS® 400
PARTS TO RUSTIBUS® 400 UNIT
0400010 CHASSIS 400 PCS
0400012 PLASTIC COVERS FROM HANDLES SET
0400013 HANDLE ASSEMBLY PCS
040-0014 PROTECTIVE COVER ONLY 400 PCS
0400015 HANDLE UPPER SECTION PCS
0400016 HANDLE LOWER SECTION PCS
04000181 FAN FOR MOTOR PCS
04000191 COVER FOR FAN PCS
0400020 ELECTRO MOTOR 400  3X 220/380/440V50/60 Hz PCS
0400060 DUST COLLECTOR PCS
0400062 WATER NOZZLE SYSTEM PCS
0400090 WHEELS 2 PCS SET
0400100 STARTER COMPLETE  3X 380/440V50/60 Hz PCS
0400104 CIRCUIT BREAKER  3X 220/380/440V 2,5  4 A PCS
0400105 STARTER COMPLETE  3X 220V 50/60Hz PCS
0400130 CABLE, 50M 3X 1,5 mm² + E 3 PHASE PCS
0400131 EXTRA CABLE 3X 1,5 mm ² + E INCL. PLUGS 3 PHASE PCS
0400140 FEMALE PLUG 3X 220/380/440V PCS
0400141 MALE PLUG 3X 220/380/440V PCS
0400154 WASHER + BOLT FOR ADAPTER PCS
0400156 DISPOSABLE CHAIN DRUM PCS
0400157 ADAPTER  400 INCL. WASHER + BOLT PCS
0400158 WIRE BRUSH CRIMPED WIRE PCS
0400202 HEAVY DUTY WIRE BRUSH TWISTED WIRE PCS
Genuine Rustibus® parts only! Machine may vary from pictures
Circuit Breaker
CONTENTS IN STARTER BOX
The starter system in the starter box on the Rustibus® 400
is preinstalled for the specic voltage upon delivery. If
the voltage is to be changed on the machine, the starter
system must be adjusted or replaced accordingly.
For specic part numbers see parts list.

ADDITIONAL FEATURES
RUSTIBUS® 400 VACUUM SYSTEM
The Rustibus® 400 machine features a newly modelled
vacuum system attachment. It is built right into the very
foundation of the machine itself. Its vacuum port has
been designed to be easy to use and not get in the way
or hinder the operation of the machine. You simply plug
your vacuum hose directly on to the machines vacuum
port. It could not be easier than that! Inlet (A) and Outlet (B).
WATER NOZZLE SYSTEM
In order to reduce any spark generation caused by the
chain links hitting the steel surface, a water spraying system
has been installed on the front of your machine which sprays
the surface wet before going over with the chain links.
(Part number: 0400062)
EARTH BREAKER SAFETY DEVICE
This safety device is highly recommended to
connect between power supply and Rustibus
machine in order to ensure full safety for the
operators. (Part number: 040-6135)
A.
B.
Genuine Rustibus® parts only! Machine may vary from pictures

RUSTIBUS® 400 MODELS AVAILABLE
040-1000 Rustibus® 400, Complete
3X220/380/440V - 50 or 60/50/60 Hz
50 M Cable 3X1,5 + E
040-2000 Rustibus® 400, Complete
Single Phase – 220V-50 or 60 Hz
Incl. 50 M Cable 2X1,5 + E
040-3000 Rustibus® 400-Air, Complete
W/Air lter-Lubricator & Regulator
040-X3000 Rustibus® X400 Air (EX), Complete
W/Air lter-Lubricator & Regulator
040-5000 Rustibus® 400, Complete
Single Phase-110V – 60Hz
Incl. 50 M Cable 2X1,5 + E
Genuine Rustibus® parts only! Machine may vary from pictures

RUSTIBUS DE-SCALER WARRANTY/REPLACEMENT PLAN
DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO
DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE
OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF
DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES
DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF
MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.
Dalseide Shipping Services is the original owner and manufacturer of Rustibus®
We deliver GENUINE Rustibus® PARTS ONLY!
Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or
personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts
or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus®
machines.
Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specications and
production. Therefore, alterations may take place at any time. While every eort is made to produce up to
date literature, the descriptions, specications, illustrations and photographs in this manual should not be
regarded as the denitive guide to current specications; though all manuals are considered concise at the
time of their production.
Genuine Rustibus® parts only! Machine may vary from pictures

CONTACT INFORMATION
NORWAY: Dalseide Shipping Services AS
Bekkjarviksundet 1
NO - 5397 Bekkjarvik
Norway
Tel: + 47 5618 1200
Fax: + 47 5618 1201
E-mail: [email protected]om
ANTWERP: Rustibus N.V.
Noordersingel 7
2140 Antwerpen
Belgium
Tel: + 32 3227 2096
Fax: + 32 3227 2097
E-mail: [email protected]om
SINGAPORE: Rustibus PTE LTD
18 Boon Lay Way
#08-145 TradeHub 21
Singapore 609966
Phone: [phone]
Fax: [phone]
E-mail: [email protected]om
HOUSTON TX: Rustibus INC.
2901 West Sam Houston Pkwy
North Suite E-325
Houston, TX 77043
USA
Tel: + 1 832 203 7170
Fax: + 1 832 203 7171
E-mail: [email protected]om
[email protected]
www.rustibus.com
Genuine Rustibus® parts only! Machine may vary from pictures