Rustibus 400 AIR 040-3000 User manual

040-3000
RUSTIBUS® 400 AIR
OPERATION MANUAL

DECLARATION OF CONFORMITY
Manufacturer: Dalseide Shipping Services AS
Bekkjarviksundet 1
N-5397 BEKKJARVIK
NORWAY
The authorised representative
In the EEA: Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM
Hereby declares that the
Products specied: Rustibus® de-scaling machines series:
033-3000
Are produced in accordance to the requirements in and regulations on machinery
Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.
The following standards or standardized documents apply to this machine:
ISO 8662, ISO 15744, EN 792
Year of CE marking: 1998
Place Date
Signed by: Tore Dalseide ……………………………………………..
Title: Director
DECLARATION OF CONFORMITY
Manufacturer: Dalseide Shipping Services AS
Bekkjarviksundet 1
N-5397 BEKKJARVIK
NORWAY
The authorised representative
In the EEA: Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM
Hereby declares that the
Products specied: Rustibus® de-scaling machines series:
040-3000
Are produced in accordance to the requirements in and regulations on machinery
Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.
The following standards or standardized documents apply to this machine:
89/392/1/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, EN 60 204“Electrical equipment of industrial machines”
Year of CE marking: 1998
Place Date
Signed by: Tore Dalseide ……………………………………………..
Title: Director
Genuine Rustibus® parts only! Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!
Genuine spares parts are marked with a genuine RUSTIBUS®logo, so look for the logo
either on the item or on the label.
If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.
HOW TO RECOGNISE GENUINE SPARES!
GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (*g.1)
or GENUINE RUSTIBUS PARTS (* g.2)
If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®
Machine may vary from picturesGenuine Rustibus® parts only!
*g.1
*g.1
*g.1
*g.2

HELPFUL IDENTIFIERS
In addition to information on installation and operation, this instruction manual may contain WARNINGS
and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.
A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or
serious injury.
A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or
major injury.
A NOTE is to alert the operator to important operating information.
ANSI Z535.5-1997 Denitions
IMPORTANT
The safeguards and instructions in this manual cannot cover all possible conditions and situations, which
may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not
be responsible or liable for any injuries, damages, losses or costs, which result from using our products in
any way.
Do not attempt to operate this tool until you have read and understood all safety precautions and
instructions listed in this manual.
Incorrect operation of this unit can cause serious injury.
Maintain your company’s re and safety procedures while operating this tool.
Genuine Rustibus® parts only! Machine may vary from pictures

WARNING
Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.
The Chain drum is rotating at high RPM, show outmost care when connecting air hose or starting
machine and when operating machine. ALWAYS THINK SAFETY FIRST!
Debris from scraping action may be scattered.
Rustibus® de-scaling machine may produce low energy sparks.
Respiratory protection should be considered depending on material being removed.
Before starting Rustibus® de-scaling machine, ensure that all xing screws, bolts, ttings and
chain drum are locking devices are in safe usable condition, tted correctly and
correctly tensioned.
Never attempt to de-scale an area when its mechanical integrity is in doubt, according to
ASME/API specications or other applicable codes and standards.
Never install, remove or perform any maintenance on the Rustibus® de-scaling machine when
the air supply is connected.
ALWAYS lift up machine(push down the handle) in order for the chain drum to rotate freely when
starting the machine.
Always keep both hands on handles when operating the Rustibus® de-scaling machine.
Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging
ID/security badges or garments that may be caught in the rotating parts.
Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and
safely located.
Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid
damage to parts.
Never use non Ex/Atex certied machines in potentially explosive atmospheres.
Genuine Rustibus® parts only! Machine may vary from pictures
CAUTION

SAFETY CONSIDERATIONS
The machine is intended to be operated by qualied personnel who are familiar with relevant safety
requirements. Safety equipment necessary for the prevention of accidents at the mounting and
operation of machine shall be applied at all times.
It is the duty of the safety ocers in charge to make sure that all personnel operating the machine meet
these demands.
The machine operates using air power. The transmission of these powers to the mechanical drum
represents a certain danger and must be maintained continuously.
• It is advised to wear ear protection when operating machine.
• It is advised to use air lters and lubricators on the air supply when applicable.
• Always make sure the equipment on machine is in good condition.
• Always disconnect the air supply when maintaining or working on the machine.
• Use only original Rustibus® spare parts on the machine.
• ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE.
BEFORE STARTING THE OPERATION
Congratulations on your new Rustibus® de-scaling machine. In order to ensure your full benet and
safety of operation we recommend you to read this operation manual carefully before starting.
Always lift up machine in order for chain drum to rotate freely when starting the machine.
(i) Make sure all safety measurements are being considered.
(ii) Conrm correct air pressure before connecting hose to supply.
(iii) Check oil level container for the air powered machine if applicable.
(iv) Start and stop the machine and check that rotation is correct according to marking on machine.
(v) Make sure the air hose is properly connected and safely located for your operation.
(vi) Scaling can start. Run machine forward and backward to achieve the best result.
(vii) Do not run machine over sharp edges, but along these. The chain drum will last longer by
working the machine with care.
(viii) When only two links are left on the chains, the drum should be removed from machine for
replacement of chains.
Genuine Rustibus® parts only! Machine may vary from pictures

INSTALLATION AND SETUP
RUSTIBUS® 400 AIR
Before you begin.
Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE.
• Check that all components are attached properly and in a proper / safe working order.
(Check that there are no loose wires, guards or parts on the machine)
Step 2: ASSOCIATED EQUIPMENT.
• Ensure that you have available required Air Pressure & volume.
(2,4 m³/min (85 CFM ) / 7-8 Bar (101-116psi))
• Ensure that you have available Air tool oil to ll the Lubricator to the required level.
Step 3: BEFORE COMMENCING THE OPERATION.
•Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive
grease, dirt and other hazardous material should be cleaned from the surface area before
operation of the Rustibus® machine.
• Conrm the correct air pressure before connecting hose supply.
• Check oil level container and ll with air tool oil as required (Only ll to 75%)
• The Chain drum is rotating at high RPM, show outmost care when connecting Air hose and when
operating machine. ALWAYS THINK SAFETY FIRST!
• Connect your machine to its power source.
• Make sure the air hose is properly connected and safely located for your operation. Apply safety wire
on hose.
• ALWAYS lift up machine (push down the handle) in order for the chain drum to rotate freely when
starting the machine.
• Start and Stop the machine and check that rotation is correct according to marking on machine.
Step 4: OPERATION OF RUSTIBUS® MACHINE.
• For the best results from your Rustibus® machine you should run the machine forward and backward
over the area until appropriate result is achieved
• Do not run the machine over sharp edges, but along them. Your machine will last longer if operated
with care.
Step 5: MAINTENANCE OF RUSTIBUS® MACHINE.
• ALWAYS stop the machine and disconnect it from its air power source before carrying out any
maintenance on the machine.
• Use the Disposable Chain Drum until it is completely destroyed and then replace the entire drum with
a new one.
• When the machine is stowed away after use, it should be lled with 0,1 litre (3.38 US  oz) of
lube oil to ensure functionality upon next time of use. Fill the oil into the T-pipe (040-4021) by
removing the cap (040-4029). Gently rotate the chain head 2-3 times to make sure the oil lubricates
the air motor.
Genuine Rustibus® parts only! Machine may vary from pictures

FILLING THE LUBRICATOR
The Rustibus® machines are simple to use and simple to operate. When being well maintained a machine
can be of operational standard for many years.
FILLING THE STANDARD OILMIST LUBRICATOR LBS WITH OIL
Fig1. FILLING THE OIL RESERVOIR MANUALLY
Danger of injury if assembled under pressure!
Assembling when under pressure or electrical voltage can lead to injuries and damage to the
product or system components.
• Make sure that the relevant system part is not under voltage or pressure before you assemble
the product.
• Protect the system against being switched on.
Regularly check the oil level and rell if
the oil has reached the bottom edge of
the largewindow (a). Proceed as follows:
1. Remove the reservoir from the
maintenance device.
2. Fill the reservoir with the specied oil
(see“Technical Data”) until oil appears
in the small window (b).
Note: If lling level is too high, oil can
reach the system and damage it.
3. Place the reservoir on the maintenance
device until it engages audibly.
Fig 2.SETTING THE OIL AMOUNT
1. Set the oil amount using the metering
screw on the standard oil-mist lubricator’s
drop attachment.
2. Determine amounts of oil discharged by
observing the number of drops in the
drop attachment.
The lubricator should be set to approx. 10 drops of oil pr. min.
(Adjustment screw is located on top of the lubricator)
When using the machine make sure that the lubricator is always lled with air tool oil. Rell when
necessary.
Genuine Rustibus® parts only! Machine may vary from pictures
Fig1.
Fig2.

REMOVING THE LUBRICATOR OR FILTER
The air lter will separate water from the pressured air and collect water in lter tank. The water must be
drained from the air lter tank when required. Empty the tank by pushing the knob sideways at the tank
bottom.
When the Rustibus® 400 Air is stowed away after use, it should be lled with 0,1 litres of lube oil to
ensure functionality upon next time of use. Fill the oil into the T-pipe (040-4021) by removing the cap
(040-4020). Gently rotate the scaling head 2-3 times to make sure the oil lubricates the air motor. See
spare part drawing for further details.
CAUTION!
DISCONNECT THE AIR PRESSURE HOSE WHEN MAINTENANCE OR SERVICE IS TO BE CARRIED OUT ON
THE MACHINE.
Removing the Lubricator or Filter on your machine could not be easier, if you follow the a,b,c
method shown in these pictures it can be carried out in a careful way.
a, PRESS BLACK BUTTON DOWNWARDS
b, TWIST BASE CLOCKWISE
c, PULL LOWER SECTION DOWNWARDS.
To replace the bowl simply reverse the method with which you removed it.
Genuine Rustibus® parts only! Machine may vary from pictures

AIR QUALITY, LUBRICTION AND FILTRATION
THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS.
PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO.
Ensure that your machine is always run with air that is properly ltered for moisture and particles and to
a quality that is suitable for use with pneumatic motors of its type. The motor of your machine must be
kept lubricated.
For non-incorporated air ltration systems, ensure the machine is connected to a system comprising the
following points:
1. Air /moisture lter/separation unit
2. Air pressure regulation unit
3. Air lubrication unit
4. Shut o valve.
5. Use of the correct hose dimension.
6. Regular check and relling of air tool oil for correct lubrication.
7. Correctly dimensioned connections, and safety features.
WHEN STORING YOUR MACHINE, YOU MUST ENSURE THAT ENOUGH LUBRICATION IS PRESENT/
ADDED TO ENSURE THAT NO CORROSION OF AIR MOTOR CAN OCCUR BETWEEN OPERATIONS
Genuine Rustibus® parts only! Machine may vary from pictures

Genuine Rustibus® parts only!
AIR HOSE CONNECTIONS
On all Air Hose Connections there are holes to allow you to attach a safety pin through both sections.
Holes for Safety pin
Safety pin
! HIGHLY RECOMMENDED
It is also HIGHLY RECOMMENDED that you use a safety line / wire, between the two hose connections!
Machine may vary from pictures

SET UP
Pull out the handle (1) and secure the locking bolt (2). The entire handle can be adjusted to
t various positions (3), depending on users requirements for comfort or operation area.
1. 2.
3.
Genuine Rustibus® parts only! Machine may vary from pictures
The Rustibus® 400 unit uses a Disposable Chain Drum.
This Chain Drum is designed for one-time-use only
and does not require any spares replacement.
Simply use the Chain Drum until it is completely
destroyed and then replace it with a new one.
This makes the Rustibus® 400 fast and ecient!
If one of the pins on the Disposable Chain Drums
should brake, it might create an unbalance in the
rotation. To calibrate/repair the balance, the pin
opposite to the broken one should be removed
x
x

SET UP
Your Rustibus®400 machine is tted with a protective cover.
This cover oers the operator greater protection; decreases the spreading of waste and debris and
increases the eciency of the vacuum system when used on the machine.
The cover is held in place at three points (marked A – B – C) and swings open to allow access. When
replacing the chain drum or wire brush, it is only necessary to remove bolts A& B. As bolt Cfunctions as
the hinge and therefore does not need removal.
A.
A.
B.
B. C.
C.
Genuine Rustibus® parts only! Machine may vary from pictures
Machine may vary from pictures

REPLACING THE CHAIN DRUM
To use the Disposable Chain Drums, an adapter is required (040-0157). This is mounted on the shaft of the
electro motor. When replacing Chain Drums (040-0156) check and tighten bolts on adaptor rst and
put the chain drum on. Then ad bolt and screw (040-0154) on top of chain drum and adaptor and tighten.
ITEM NUMBERS:
040-0154 WASHER + BOLT FOR ADAPTER
040-0156 DISPOSABLE CHAIN DRUM
040-0157 ADAPTER (INCL. WASHER + BOLT)
040-0154
040-0156
040-0157
Genuine Rustibus® parts only! Machine may vary from pictures

SPARE PART LIST  RUSTIBUS® 400 AIR
040-0010
040-0013
040-0012
040-4010-1
040-4009-1
040-4016-1
040-0202 040-0158
Genuine Rustibus® parts only! Machine may vary from pictures
040-0014

SPARE PART LIST  RUSTIBUS® 400 AIR
040-4018
040-4017
040-4016-1
040-4008
040-4007
040-4008
040-4007
040-4006
040-4020
040-4008
040-4021
040-4001
040-4008
040-4006
040-4019
040-4005
040-4019
040-4006
040-4007
040-4008
040-4019
040-4006
040-4003
040-4019
040-4002
040-4012
040-4006
040-4019
040-4004
040-4019
040-4009-1
040-4010-1
Genuine Rustibus® parts only! Machine may vary from pictures

SPARE PART LIST  RUSTIBUS® 400 AIR
PARTS TO RUSTIBUS® 400 AIR UNIT
040-0010 CHASSIS 400 PCS
040-0012 PLASTIC COVERS FROM HANDLES SET
0400013 HANDLE ASSEMBLY PCS
040-0014 PROTECTIVE COVER ONLY 400 PCS
0400015 HANDLE UPPER SECTION PCS
0400016 HANDLE LOWER SECTION PCS
0400060 DUST COLLECTOR PCS
040-0090 WHEELS (2 PCS) SET
040-0154 WASHER + BOLT FOR ADAPTER PCS
040-0156 DISPOSABLE CHAIN DRUM PCS
040-0157 ADAPTER (INCL. WASHER + BOLT) PCS
040-0158 WIRE BRUSH (CRIMPED WIRE) PCS
040-0202 HEAVY DUTY WIRE BRUSH (TWISTED WIRE) PCS
040-4001 AIR MOTOR 400 PCS
040-4002 CLAW CONNECTION 1/2” PCS
040-4003 HOSE (INLET) PCS
040-4004 HOSE (HANDLE) PCS
040-4005 HOSE (MOTOR) PCS
040-4006 HOSE FITTING BRASS 1/2” PCS
040-4007 ELBOW BRASS 1/2” PCS
040-4008 ANS. NIPPLE BRASS PCS
040-4009-1 AIR FILTER 400 PCS
040-4010-1 LUBRICATOR 400 PCS
040-4011 BRACKET (2 PCS) SET
040-4012 VALVE 1/2” PCS
040-4016-1 AIR REGULATOR 400 PCS
040-4017 ORIFICE (WHITE) PCS
040-4018 EXHAUST BOX 1/2” PCS
040-4019 HOSE CLIPS PCS
040-4020 CAP – ½” BRASS PCS
040-4021 T-PIPE BRASS ½” PCS
040-4026 AIR UNIT FOUNDATION PLATE PCS
040-4100 SERVICE KIT SET
INCL. 040-4120 SHAFT SEAL (1 PCS)
040-4130 O RING (1 PCS)
040-4140 BEARING DRVE END
040-4170 BODY GASKET (2 PCS)
040-4210 PUSH PIN (2 PCS)
040-4220 SPRING VANE (4 PCS)
040-4230 VANE (4 PCS)
040-4250 DEAD END BEARING
040-4260 END CAP GASKET
040-4110 END CAP, DRIVE PCS
040-4120 SHAFT SEAL PCS
040-4130 “O” RING PCS
Genuine Rustibus® parts only! Machine may vary from pictures

SPARE PART LIST  RUSTIBUS® 400 AIR
040-4140 BEARING, DRIVE END PCS
040-4150 DOWEL PIN (4 PCS) SET
040-4160 END PLATE, DRIVE PCS
040-4170 BODY GASKET ( 2 PCS) SET
040-4180 BODY PCS
040-4190 KEY PCS
040-4200 ROTOR ASSEMBLY PCS
040-4210 PUSH PIN (2 PCS) SET
040-4220 SPRING VANE (4 PCS) SET
040-4230 VANE (4 PCS) SET
040-4240 DEAD END PLATE PCS
040-4250 DEAD END BEARING SET
040-4260 END CAP, GASKET SET
040-4270 DEAD END CAP PCS
Genuine Rustibus® parts only! Machine may vary from pictures

PARTS TO AIR MOTOR
ADDITIONAL FEATURES
RUSTIBUS® 400 VACUUM SYSTEM
The Rustibus® 400 machine features a newly modelled
vacuum system attachment. It is built right into the very
foundation of the machine itself. Its vacuum port has
been designed to be easy to use and not get in the way
or hinder the operation of the machine. You simply plug
your vacuum hose directly on to the machines vacuum
port. It could not be easier than that! Inlet (A) and Outlet (B).
WATER NOZZLE SYSTEM OPTIONAL EXTRA
In order to dampen down dust before the surface is de-scaled,
a water spraying system can been installed on the front of your
machine which sprays the surface wet before going over with
the chain links.
Part number: 0400062
Genuine Rustibus® parts only!
A.
B.
Machine may vary from pictures

Spare part list – Rustibus® 2000-3000.
SCENARIOS POTENTIAL
REASONS
SOLUTIONS
Rustibus® machine
Does not run.
- Dirt, foreign materials
- Internal corrosion / rust
- Misalignment
- Poor lubrication
- Jammed machine
1)Check that there are no restrictions on
the hose.
2) Check the PSI meter on the Air Lubriction
System for adequate pressure.
3) Check air supply.
4) Disconnect air power supply from
machine / tool, remove the screen and
chain Drum unit from Machine / tool and
check if main drive shaft rotates freely.
5) Too much dust may have accumulated in
the tool. Clean the tool.
6) Check the bearings to make sure they are
spinning freely in their track.
Air motor failure (handle part) such as
main gear not engaging. Contact
supplier for service.
7) Lubricate the machine and rotate the
chain head or drive shaft in both
directions a few times.
Rustibus® machine
runs at reduced
speed.
- Dirt, foreign materials
- Internal corrosion / rust
- Misalignment
- Insucient air pressure / ow
- Air hose or compressor is to small
- Restricted exhaust
- Poor lubrication
- Air hose between machine and
compressor is to long
Rustibus® machine
runs with low torque.
- Dirt, foreign materials
- Internal corrosion / rust
- Misalignment
- Insucient air pressure / ow
- Poor lubrication
- Jammed machine
Machine reduces
speed during opera-
tion
- Misalignment
- Restricted exhaust
- Jammed machine
- Compressor is to small
- Air hose between machine and
compressor is to long
1) Disconnect machine from air power
supply and check that exhaust is not
restricted.
2) Check air supply is not restricted and
that it is adequate.
Machine runs warm - Misalignment
- Poor lubrication 1) Disconnect the air supply from the
machine / tool.
2) Check oil in the lubricator oil system.
3) Check that there are no restrictions on
the hose.
4) Check that bearings are spinning freely.
Not getting good
enough de-scaling
performance
- Machine running to slow
- Chain drum is worn out
1) Check that air supply is free of
restrictions and that it has the adequate
PSI.
2) Disconnect the air supply and check if
the chain drum is worn and replace if
necessary.
Unfamiliar smells or
sounds coming from
machine.
- Misalignment
- Poor lubrication
- Jammed machine
- Dirt, foreign materials
1) Disconnect machine from air power
supply.
2) Carefully inspect machine / tool.
Genuine Rustibus® parts only! Machine may vary from pictures