Rustibus X1200 AIR User manual

120-X3000
RUSTIBUS® X1200 AIR
Ex Certied
OPERATION MANUAL

DECLARATION OF CONFORMITY
Manufacturer: Dalseide Shipping Services AS
Bekkjarviksundet 1
N-5397 BEKKJARVIK
NORWAY
The authorised representative
In the EEA: Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM
Hereby declares that the
Products specied: Rustibus® de-scaling machines series:
120-X3000
Are produced in accordance to the requirements in and regulations on machinery
Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.
The following standards or standardized documents apply to this machine:
89/392/1/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, EN 60 204“Electrical equipment of industrial machines”
ATEX 94/9/EC Directive, EN 13463-1:2009 and EN 13463-5: 2003
NOTE !: It is only equipment that operates using pressurized air that complies with the EX/ATEX directives.
Year of CE marking: 1998
Place Date
Signed by: Tore Dalseide ……………………………………………..
Title: Director
Genuine Rustibus® parts only! Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!
Genuine spares parts are marked with a genuine RUSTIBUS®logo, so look for the logo
either on the item or on the label.
If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.
HOW TO RECOGNISE GENUINE SPARES!
GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (*g.1)
or GENUINE RUSTIBUS PARTS (* g.2)
If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®
Genuine Rustibus® parts only!
*g.1
*g.1
*g.1
*g.2
Machine may vary from pictures

HELPFUL IDENTIFIERS
In addition to information on installation and operation, this instruction manual may contain WARNINGS
and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.
A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or
serious injury.
A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or
major injury.
A NOTE is to alert the operator to important operating information.
ANSI Z535.5-1997 Denitions
IMPORTANT
The safeguards and instructions in this manual cannot cover all possible conditions and situations, which
may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not
be responsible or liable for any injuries, damages, losses or costs, which result from using our products in
any way.
Do not attempt to operate this tool until you have read and understood all safety precautions and
instructions listed in this manual.
Incorrect operation of this unit can cause serious injury.
Maintain your company’s re and safety procedures while operating this tool.
Genuine Rustibus® parts only! Machine may vary from pictures

WARNING
Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.
The Chain drum is rotating at high RPM, show outmost care when connecting air hose or starting
machine and when operating machine. ALWAYS THINK SAFETY FIRST!
Debris from scraping action may be scattered.
Rustibus® de-scaling machine may produce low energy sparks.
Respiratory protection should be considered depending on material being removed.
Before starting Rustibus® de-scaling machine, ensure that all xing screws, bolts, ttings and
chain drum are locking devices are in safe usable condition, tted correctly and
correctly tensioned.
DO NOT USE MACHINE ON SEVERILY RUSTED STEEL PAINTED OVER WITH HIGH (10%+)
ALUMINIUM CONTENT PAINT OR ON LIGHT METALS SUCH AS TITANIUM AND MAGNESIUM.
Never attempt to de-scale an area when its mechanical integrity is in doubt, according to
ASME/API specications or other applicable codes and standards.
CAUTION
Never install, remove or perform any maintenance on the Rustibus® de-scaling machine when
the air supply is connected.
ALWAYS lift up machine(push down the handle) in order for the chain drum to rotate freely when
starting the machine.
Always keep both hands on handles when operating the Rustibus® de-scaling machine.
Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging
ID/security badges or garments that may be caught in the rotating parts.
Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and
safely located.
Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid
damage to parts.
Genuine Rustibus® parts only! Machine may vary from pictures

ATEX CHECK LIST
Complete the following check list prior to operation in a potentially hazardous area.
All actions must be completed in accordance with EX/ATEX 100a.
Read the user guide to check that the machine/tool has been designed for use in the hazardous
application area you intend to use it in.
* Hazardous zone
*Hazardous category
*Equipment group
*Temperature class
*Maximum surface temperatures.
Ensure the machine shows the correct info.
ll Equipment group ll : Group II, Category 2 equipment
2 Equipment Category 2
G gas atmospheres: : Gas Class IIA only
D Dust atmospheres
c Constructional safety
T Max surface temp.: +135°C
Ambient range : -20°C - +60°C
Special conditions for safe use:
· Only to be used by trained personnel.
· Shall not be used on paint systems with and aluminium contend greater than 10% of its dry lm
thichkness
· Shall not be used on light metals such as titanium and magnesium.
· Maximum work pressure of 8 bar.
· The equipment must be properly earthed/grounded before use.
· Only original Rustibus® replacement spare parts are to be used.
* Check the area/surface for potentially explosive oils, acids, gases, vapors or radiation.
Before operation the area should have be prepared properly for surface preparation to be carried out.
Free from contaminants.
* Check the ambient temperature of the site /surface and the ability to maintain the proper ambient
temperature.
Ambient range:
* Normal conditions: 1°C to 121°C
*Hazardous conditions: 1°C to 60°C
EX II 2 GD c IIA T135°C
-20°C <Ta <+60°C
DNV 11 ATEX 95218X
Type
No.
Weight
Year
X1200
....................
47kg/103lbs
201....
Dalseide Shipping Services AS
MADE IN NORWAY
II 2 GD c IIA T135°C
-20 °C < Ta < +60°C
DNV 11 ATEX 95218X
PATENTED
Genuine Rustibus® parts only! Machine may vary from pictures

GENERAL SAFETY AND AWARENESS
! THIS MACHINE IS DESIGNED AND INTENDED ONLY FOR NORMAL USE IN NORMAL AREAS IN
ACCORDANCE TO THE SPCECIFICATIONS AND GUIDELINES, SPECIFIED BY THE VESSELS
CLASSIFICATION SOCIETY FOR THAT VESSEL TYPE AND THE PAINT SYSTEM SPECIFICATIONS FOR
THE‘CLASS’ OF THAT VESSEL . USE OF MACHINE ON A PAINT SYSTEM THAT IS OUTSIDE OR IN
BREACH OF THE VESSELS ‘CLASS’ RULES IS DEEMED A MISUSE OF THE EQUIPMENT.
! THIS MACHINE MUST NOT BE USED BE USED ON PAINT SYSTEMS WITH AN ALUMINIUM CONTENT
GREATER THAN 10% OF ITS DRY FILM THICKNESS. AS THIS WILL BE A MISUSE OF THE EQUIPMENT.
! FOR THE SAKE OF SAFETY AND TO REMOVE THE RISK OF STATIC DISCHARGE ALL PLASTIC AND
RUBBER ITEMS ON THIS MACHINE ARE MADE OF ANTISTATIC AND CONDUCTIVE MATERIAL.
Genuine Rustibus® parts only! Machine may vary from pictures

MISUSE OF THE EQUIPMENT
THE FOLLOWING LIST COMPRISES POINTS THAT ARE CONSIDERED A MISUSE OF THIS EQUIPMENT IN
RELATION TO USE IN ATEX EX AREAS AND MUST BE AVOIDED!
!USE OF MACHINE WITHOUT HAVING READ AND UNDERSTOOD MANUAL/ USER INSTRUCTIONS
! USE OF POOR AIR QUALITY TO POWER MACHINE.
! NONLUBRICATION OF MOTOR/MACHINE
! NONFILTERATION OF AIR TO MACHINE
! USE OF MACHINE WITHOUT CARRYING OUT PRESTART CHECKS AND ENSURING MACHINE
INTEGRITY.
! USE OF MACHINE ON LIGHT METAL SURFACES SUCH AS TITAINIUM, MAGNESIUM…
! USE OF MACHINE ON AREAS THAT ARE PAINTED WITH A PAINT SYSTEM THAT DOES NOT COMPLY
WITH THE SPECIFICATIONS AND GUIDELINES AS SPECIFIED BY THE VESSELS/INSTALLATIONS
CLASSIFICATION SOECITY AND CLASS.
! USE OF MACHINE ON PAINT SYSTEMS WITH ALUMINIUM CONTENT GREATER THAN 10%.
! USE OF MACHINE ON HEAVIERLY RUSTED STEEL PAINTED OVER WITH HIGH ALUMINIUM
CONTENT PAINT.
! USE OF NON GENUINE RUSTIBUS SPARES ON ANY PART OF THE MACHINE.
! REMOVAL OR ALTERATION OF SAFETY FEATURES OR RESTRICTIONS THAT ARE FITTED TO ENSURE
ATEX COMPLIANCE.
! NEVER USE ITEMS WITH MAGNETS ON OR TOGETHER WITH THIS MACHINE.
! LEAVING MACHINE TO RUN ON THE SPOT FOR PRELONGED PERIODS.
Genuine Rustibus® parts only! Machine may vary from pictures

SAFETY CONSIDERATIONS
The machine is intended to be operated by qualied personnel who are familiar with relevant safety
requirements. Safety equipment necessary for the prevention of accidents at the mounting and
operation of machine shall be applied at all times.
It is the duty of the safety ocers in charge to make sure that all personnel operating the machine meet
these demands.
The machine operates using air power. The transmission of these powers to the mechanical drum
represents a certain danger and must be maintained continuously.
• It is advised to wear ear protection when operating machine.
• It is advised to use air lters and lubricators on the air supply when applicable.
• Always make sure the equipment on machine is in good condition.
• Always disconnect the air supply when maintaining or working on the machine.
• Use only original Rustibus® spare parts on the machine.
• ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE.
BEFORE STARTING THE OPERATION
Congratulations on your new Rustibus® de-scaling machine. In order to ensure your full benet and
safety of operation we recommend you to read this operation manual carefully before starting.
Always lift up machine in order for chain drum to rotate freely when starting the machine.
(i) Make sure all safety measurements are being considered.
(ii) Conrm correct air pressure before connecting hose to supply.
(iii) Check oil level container for the air powered machine if applicable.
(iv) Start and stop the machine and check that rotation is correct according to marking on machine.
(v) Make sure the air hose is properly connected and safely located for your operation.
(vi) Scaling can start. Run machine forward and backward to achieve the best result.
(vii) Do not run machine over sharp edges, but along these. The chain drum will last longer by
working the machine with care.
(viii) When only two links are left on the chains, the drum should be removed from machine for
replacement of chains.
Genuine Rustibus® parts only! Machine may vary from pictures

INSTALLATION AND SETUP
RUSTIBUS® X1200 AIR
Before you begin.
Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE.
• Check that all components are attached properly and in a proper / safe working order.
(Check that there are no loose wires, guards or parts on the machine)
Step 2: ASSOCIATED EQUIPMENT.
• Ensure that you have available required Air Pressure & volume.
(2,4 m³/min (85 CFM ) / 7-8 Bar (101-116psi))
• Ensure that you have available Air tool oil to ll the Lubricator to the required level.
Step 3: BEFORE COMMENCING THE OPERATION.
•Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive
grease, dirt and other hazardous material should be cleaned from the surface area before
operation of the Rustibus® machine.
• Check the site to ensure the air motor of the machine/tool will be adequately ventilated and that
there is no external heat input (e.g. couplings). The cooling air may not exceed 60°C
• Check that the air motor of the machine/tool is not damaged. And that the machine /tool itself is
not damaged in anyway that may eect its EX/ATEX compliance
• Conrm the correct air pressure before connecting hose supply.
• Check oil level container and ll with air tool oil as required (Only ll to 75%)
• The Chain drum is rotating at high RPM, show outmost care when connecting Air hose and when
operating machine. ALWAYS THINK SAFETY FIRST!
• Connect your machine to its power source.
• Make sure the air hose is properly connected and safely located for your operation. Apply safety wire
on hose.
• ALWAYS lift up machine (push down the handle) in order for the chain drum to rotate freely when
starting the machine.
• Start and Stop the machine and check that rotation is correct according to marking on machine.
Step 4: OPERATION OF RUSTIBUS® MACHINE.
• For the best results from your Rustibus® machine you should run the machine forward and backward
over the area until appropriate result is achieved
• Do not run the machine over sharp edges, but along them. Your machine will last longer if operated
with care.
• Operate the machine for approximately 2 hours at the maximum desired load. Measure the surface
temperatures of the motor casting opposite the ports / or above the main port. Re Check with
Pre-Start checks.
Genuine Rustibus® parts only! Machine may vary from pictures

INSTALLATION AND SETUP
Step 5: MAINTENANCE OF RUSTIBUS® MACHINE.
• ALWAYS stop the machine and disconnect it from its air power source before carrying out any
maintenance on the machine.
• When only two links are left on the chains, the drum should be removed from machine for replacement
of the chains
• Never use a hammer on the shaft, body or connections of the motor or any other part of the
machine.
• When the machine is stowed away after use, the motor should be lled with 0,1 litre (3.38 US  oz) of
lube oil to ensure functionality upon next time of use. On upright machine ll at lling cap. On the LOW
machine, place machine on its right side, detach air hose connection from motor and ll the motor.
On both machines you should turn the motor twice to circulate the oil.
• All maintenance on the machine/tool should be carried out in an area/environment that is safe /free
from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your
machine in an area that is safe to do so.
• ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS
SPARES TO MAINTAIN THE ATEX (Ex) CERTIFICATIONS.
• USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE
ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY.
ENSURE THAT THE RUSTIBUS®IS EARTHED
Attach an earthing cable to the machine by securing it in position on the earth connection: positioned
and marked on the handle of the machine. This will ensure proper contact with the body of the tool.
Then attach/secure the opposite end of your earthing cable to a solid and grounded structure, ensuring
proper contact.
THE EARTHING OF THE TOOL SHOULD BE CHECKED, TESTED AND ASSURED BY A PERSON WHO IS
QUALIFIED TO DO SO!
Genuine Rustibus® parts only! Machine may vary from pictures

GENERAL MAINTENACE
The Rustibus® machines are simple to use and simple to operate. When being well maintained a machine
can be of operational standard for many years.
SPARES AND REPLACMENT PARTS.
• ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS
SPARES TO MAINTAIN THE ATEX (Ex) CERTIFICATIONS.
USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE
ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY.
FILLING THE STANDARD OILMIST LUBRICATOR LBS WITH OIL
Fig1. FILLING THE OIL RESERVOIR MANUALLY
Danger of injury if assembled under pressure!
Assembling when under pressure or electrical voltage can lead to injuries and damage to the
product or system components.
• Make sure that the relevant system part is not under voltage or pressure before you assemble
the product.
• Protect the system against being switched on.
Regularly check the oil level and rell if
the oil has reached the bottom edge of
the largewindow (a). Proceed as follows:
1. Remove the reservoir from the
maintenance device.
2. Fill the reservoir with the specied oil
(see“Technical Data”) until oil appears
in the small window (b).
Note: If lling level is too high, oil can
reach the system and damage it.
3. Place the reservoir on the maintenance
device until it engages audibly.
Fig 2.SETTING THE OIL AMOUNT
1. Set the oil amount using the metering
screw on the standard oil-mist lubricator’s
drop attachment.
2. Determine amounts of oil discharged by
observing the number of drops in the
drop attachment.
Genuine Rustibus® parts only! Machine may vary from pictures
Fig1.
Fig2.

GENERAL MAINTENACE
The lubricator should be set to approx. 10 drops of oil pr. min.
(Adjustment screw is located on top of the lubricator)
When using the machine make sure that the lubricator is always lled with air tool oil. Rell when
necessary.
REMOVING THE LUBRICATOR OR FILTER
The air lter will separate water from the pressured air and collect water in lter tank. The water must be
drained from the air lter tank when required. Empty the tank by pushing the knob sideways at the tank
bottom.
When the Rustibus® X1200 Air is stowed away after use, it should be lled with 0,1 litres of lube oil to
ensure functionality upon next time of use. Fill the oil into the T-pipe (120-3021) by removing the cap
(120-3020). Gently rotate the scaling head 2-3 times to make sure the oil lubricates the air motor. See
spare part drawing for further details.
CAUTION!
DISCONNECT THE AIR PRESSURE HOSE WHEN MAINTENANCE OR SERVICE IS TO BE CARRIED OUT ON
THE MACHINE.
Removing the Lubricator or Filter on your machine could not be easier, if you follow the a,b,c
method shown in these pictures it can be carried out in a careful way.
a, PRESS BLACK BUTTON DOWNWARDS
b, TWIST BASE CLOCKWISE
c, PULL LOWER SECTION DOWNWARDS.
To replace the bowl simply reverse the method with which you removed it.
Genuine Rustibus® parts only! Machine may vary from pictures

AIR QUALITY, LUBRICTION AND FILTRATION
THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS.
PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO.
Ensure that your machine is always run with air that is properly ltered for moisture and particles and to
a quality that is suitable for use with pneumatic motors of its type. The motor of your machine must be
kept lubricated.
For non-incorporated air ltration systems, ensure the machine is connected to a system comprising the
following points:
1. Air /moisture lter/separation unit
2. Air pressure regulation unit
3. Air lubrication unit
4. Shut o valve.
5. Use of the correct hose dimension.
6. Regular check and relling of air tool oil for correct lubrication.
7. Correctly dimensioned connections, and safety features.
WHEN STORING YOUR MACHINE, YOU MUST ENSURE THAT ENOUGH LUBRICATION IS PRESENT/
ADDED TO ENSURE THAT NO CORROSION OF AIR MOTOR CAN OCCUR BETWEEN OPERATIONS
Genuine Rustibus® parts only! Machine may vary from pictures

RUSTIBUS® X1200 AIR VERSION
Before use, the Lubricator (120-3010-1) must be lled with air tool oil.
Disconnect the air pressure!
To ll, remove the lower section of the Lubricator by pressing in the black button on the side of the lubri-
cator and turning it to one side, until it becomes free.
Fill the lubricator housing up to 75% full.
Replace the lubricator by setting in place and turning until the black button on the side,‘clicks’into place.
The lubricator should be set to approx. 10 drops of oil pr. min.
(Adjustment screw is located on top of the lubricator)
When using the machine make sure that the lubricator is always lled with air tool oil.
Rell when necessary.
The air lter will separate water from the pressured air and collect water in lter tank. The water must be
drained from the air lter tank when required. Empty the tank by pushing the knob sideways at the tank
bottom.
If the oil tank/air lter is to be dismantled, unscrew the black cover in front of the lubricator/air lter
before being able to remove the tank.
When the Rustibus® X1200 Air is stowed away after use, it should be lled with 0,1 litres of lube oil to
ensure functionality upon next time of use. See spare part drawing for further details.
CAUTION!
Disconnect the air pressure supply hose when maintenance or service is to be carried out on the
machine.
• All maintenance on the machine/tool should be carried out in an area/environment that is safe /free
from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your
machine in an area that is safe to do so.
Genuine Rustibus® parts only! Machine may vary from pictures

Genuine Rustibus® parts only!
AIR HOSE CONNECTIONS
On all Air Hose Connections there are holes to allow you to attach a safety pin through both sections.
Holes for Safety pin
Safety pin
! HIGHLY RECOMMENDED
It is also HIGHLY RECOMMENDED that you use a safety line / wire, between the two hose connections!
Machine may vary from pictures

SET UP
Pull out the handle (1) and secure the two locking bolts (2). The entire handle can be adjusted to
t various positions (3), depending on users requirements for comfort or operation area.
1.
2.
3.
Genuine Rustibus® parts only! Machine may vary from pictures

SET UP
Your Rustibus® X1200 machine is tted with a protective cover.
This cover oers the operator greater protection; decreases the spreading of waste and debris and in-
creases the eciency of the vacuum system when used on the machine.
The cover is held in place at three points (marked A – B – C) and swings open to allow access. When
replacing the chain drum or wire brush, it is only necessary to remove bolts A& B. As bolt Cfunctions as
the hinge and therefore does not need removal.
Genuine Rustibus® parts only!
A.
A.
B.
B. C.
C.
Machine may vary from pictures

REPLACING THE CHAIN DRUM
The rotation unit of the Rustibus® X1200 is made of a disposable chain drum system that does not
require any spares replacement or repairs. Use the Disposable Chain Drum until it is completely
destroyed and then replace the entire drum with a new one. If one of the pins on the Disposable Chain
Drum should brake, it might create an unbalance in the rotation. To calibrate/repair the balance, the pin
opposite to the broken one should be removed.
To use the Disposable Chain Drums, an adapter is required (120-0157). This is mounted on the shaft of
the electro motor. When replacing Chain Drums (120-0156) check and tighten bolts on adaptor rst
and put the chain drum on. Then add bolt and screw (120-0154) on top of chain drum and adaptor and
tighten.
120-0154
120-0156 (3PCS)
120-0157
Genuine Rustibus® parts only!
x
x
Machine may vary from pictures

REPLACING THE CHAIN DRUM
ITEM NUMBERS:
120-0154 WASHER + BOLT FOR ADAPTER
120-0156 DISPOSABLE CHAIN DRUM
120-0157 ADAPTER (INCL. WASHER + BOLT)
Genuine Rustibus® parts only! Machine may vary from pictures