RUSTICA TOP MOUNT LOW CLEARANCE User manual

TOP MOUNT LOW CLEARANCE
ASSEMBLY INSTRUCTIONS

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TOP MOUNT LOW CLEARANCE SYSTEM RECOMMENDED TOOLS
TOP MOUNT LOW CLEARANCE SYSTEM SPECIFICATIONS
Drill with
1/8”, 1/4” and
3/8” Bits, and
Phillips Bit
Socket Wrench
with 9/16” Socket
7/32” Allen
Wrench
Level Tape Measure

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TOP MOUNT LOW CLEARANCE SYSTEM PARTS
DIT! (DO IT TOGETHER)
WE RECOMMEND TWO
PEOPLE FOR THIS BUILD
Hanger Assembly
Lag Screw
Fastener Screw
Phillips Screw
1” Washer
Anti-jump Bracket
Anti-jump Block (For use
on bi-parting door systems)
Door Guide
Hex Nut
Round Adjustable Stop
Low Clearance Track
End View

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TOP MOUNT LOW CLEARANCE SYSTEM ASSEMBLY INSTRUCTIONS
INSTALLATION FOR SQUARE-EDGE DOORS
Place the hanger on the top surface of the door, 2” from
the edge of the door side and flush with the door front.
Ensure the front of the hanger and the front of the door are
facing the same direction.
NOTE: If the door is 3 or more inches thick, mount the
hanger in the center between the front and back of the door.
Using a pencil, mark the screw hole placement on the door
top. Repeat steps and for the opposite end of the door.
Drill two pilot holes for each
hanger using an 1/8” bit.
Attach the hanger to
the door using two fastener
screws (provided). Repeat the
process on the opposite end
of the door.
Door Front
Door
Side
Door Top
2”
NOTE: Doors using Floor Mount
Door Guides will have a groove on
the bottom. Ensure this groove is on
the opposite end of the Door Hanger
Installation.

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TOP MOUNT LOW CLEARANCE SYSTEM ASSEMBLY INSTRUCTIONS
INSTALLATION FOR CURVE-EDGE DOORS
Place the hanger on the top surface of the door, 2-3/4”
from the edge of the door side and flush with the door front.
Ensure the front of the hanger and the front of the door are
facing the same direction.
NOTE: If the door is 3 or more inches thick, mount the
hanger in the center between the front and back of the door.
Using a pencil, mark the screw hole placement on the door
top. Repeat steps and for the opposite end of the door.
Drill two pilot holes for each
hanger using an 1/8” bit.
Attach the hanger to
the door using two fastener
screws (provided). Repeat the
process on the opposite end
of the door.
2-3/4”
Door Front
Door
Side
Door
Top
NOTE: Doors using Floor Mount
Door Guides will have a groove on
the bottom. Ensure this groove is on
the opposite end of the Door Hanger
Installation.

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TOP MOUNT LOW CLEARANCE SYSTEM ASSEMBLY INSTRUCTIONS
FIRST THINGS FIRST
Check to see if the floor below the track is level. If the floor rises more than 1/2”, the door may rub or not
slide open completely. If the floor is not level, measure from the highest point of the floor surface to the
recommended track placement and adjust track placement accordingly.
Ensure the track will be installed onto wall studs. If wall studs are not lining up with the installation a header
will be required to provide the necessary strength and stability for the track and door.
TRACK & DOOR INSTALLATION
To determine where the track should be
installed, first measure the height of the door,
then add 2-7/8” to the door length. 1/2” will be
for the clearance between the bottom edge of
the door and the floor. 2-3/8” will be from the
top edge of the door to the center of the hole.
Using a level and a pencil, mark a line above the
doorway the same length as the track.
Hold the track up to where the pencil line is
visible through the holes in the track.
SUGGESTION: Use pieces of double stick tape
on the back of the track to help hold the track in
place while completing steps and .
Mark an intersecting line inside each slotted
hole wherever they work best for your wall (i.e.
stud locations).
Take the track down, remove double stick tape (if
used) and set the track aside.

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TOP MOUNT LOW CLEARANCE SYSTEM ASSEMBLY INSTRUCTIONS
Drill out the marked holes using a drill with a 1/4” drill bit.
Attach one end of the track to the wall with one lag
screw, and one washer (provided) using a socket wrench
with 9/16” socket. Do not tighten.
Install remaining lag screws and washers (provided) using a
9/16” socket wrench. Tighten all lag screws.

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TOP MOUNT LOW CLEARANCE SYSTEM ASSEMBLY INSTRUCTIONS
Hang the door.
DOOR GUIDE INSTALLATION
With the door in the closed position, ensure the door is
hanging straight using a bubble level.
Position the Door Guide part way into the groove in the
bottom of the door.
SUGGESTION: Use double stick tape on the bottom of the
door guide to hold the guide in place.
Install the Door Guide using a Phillips screw (provided) and
a drill with a phillips bit.
Slide the door toward the open position until the other side
of the Door Guide is exposed.
Install the second Phillips screw (provided) using a drill with
a phillips bit.

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TOP MOUNT LOW CLEARANCE SYSTEM ASSEMBLY INSTRUCTIONS
ADJUSTABLE STOP INSTALLATION
Place the adjustable stop on your track.
Position along the length of your track to stop door at the
desired location. Tighten bolt with a 9/16” wrench/socket.

WE LOVE WHAT YOU’RE
DOING WITH THE PLACE
CONGRATULATIONS ON YOUR DECISION TO BRING HOME
AN AMERICAN MADE PRODUCT OF THE HIGHEST QUALITY.
WE HOPE YOUR TOP MOUNT LOW CLEARANCE SYSTEM
BRINGS ART AND FUNCTION INTO YOUR LIFE.
1-800-891-8312
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www.Rustica.com
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