RYNO WORX RY10MA-Pro-V4 User manual

Operator's Manual
Model: RY10MA-Pro-V4
MPN: RA-MLT-0013
10 Gallon Direct Fire Melter Applicator
Burner Model with Flame-Out Sensor
U.S. Patent No. 9,739,021
For Technical Support Please Message us on WhatsApp - 519-404-9775

⚠WARNING
⚠Read all instructions and warnings in this manual before attempting to operate this equipment.
⚠This equipment is designed for outdoor use only.
⚠Be sure to always wear personal protective equipment when operating this equipment.
⚠Improper assembly may be dangerous. Please follow the assembly instructions in this manual. Make sure all parts are
assembled and hardware is fully tightened before using. Make sure that there are no leaks in the liquid propane cylinder
connection or lines.
⚠Do not operate the equipment if a gas leak is present. (check for leaks and connections with every use)
⚠Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the equipment is in use.
⚠A dented or rusty liquid propane tank may be hazardous and should be checked by your liquid propane supplier. Do
not use a liquid propane tank with a damaged valve.
⚠Ensure that your propane cylinder is within its expiry date for your local jurisdiction. If the tank has expired it must be
properly requalified to continue using.
⚠Ensure that your propane cylinder is within its expiry date for your local jurisdiction. The manufacturing date is
stamped on the collar of the tank. If the tank has expired it must be properly requalified.
⚠Do not store spare liquid propane cylinders within 10 feet (3m) of this equipment.
⚠Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this equipment.
⚠Before servicing, make sure the unit is fully cooled and the liquid propane cylinder is disconnected.
⚠Only genuine RynoWorx replacement parts should be used for any replacements or repairs. Do not attempt to modify
or alter this product in any way.
⚠Do not attempt to make any repairs to gas carrying, gas burning, igniter components or structural components. Your
actions, if you fail to follow this warning, may cause a fire, an explosion, or structural failure resulting in serious personal
injury or death as well as damage to property.
⚠This equipment should only be used with "Direct Fire" hot melt crack sealant.
⚠Failure to follow these instructions could result in fire or explosion which could cause property damage, personal
injury or death.

•Introduction
Forward
Thank you very much for purchasing RynoWorx crack maintenance equipment. We pride ourselves in being
different from other equipment manufacturers with a relentless focus on innovation, simplicity, and quality.
RY Series Melter / Applicators are designed to effectively melt and apply direct-fire type crack sealant to joints
and cracks found in hard aggregate surfaces. This melter is powered by a liquid propane gas burner, which
effectively melts crack sealants within the kettle.
This melter was designed to be used with ‘Direct Fire’ crack sealants only.Please be sure to purchase the correct
material to ensure safe and effective operation.
Within this document are complete instructions for how to assemble, use and care for your equipment.
Please make sure you read and follow all instructions provided.
Within this document you will find the following resources:
•Assembly/ Setup Instructions –These instructions will assist you in assembling and preparing your
melter for first time use.
•Operation Guide –This guide will explain the controls and functions of the melter and how to use them.
•Maintenance Guide –This guide will provide you with suggested maintenance tips and techniques to
ensure proper function and optimal performance.
•Troubleshooting Guide –This guide will provide you with the most commonly reported problems,
possible causes, and known solutions.

•Assembly Instructions
1. Tank Shelf
2. Tank Spacer
RK-FAS-0066
13 mm Wrench
RK-FAS-0067
13 mm Wrench

3. Rear Wheels
4. Casters
RK-FAS-0080
Assemble wheels on axle, the
side with the bearing retainer
ring should be facing out.
RK-FAS-0065
19 mm or ¾” Wrench
Insert pin

5. Valve and Shoe
RK-FAS-0069
13 mm Wrench
Valve should be aligned so it is perpendicular
to the ground before the bolts are tightened
⚠The lock washers provided for
the valve are shipped in pairs. Use
1 pair for each bolt with the
wedged surfaces on the washers
mated together (same orientation
that the washers come paired in).

6. Handle Bars
Tighten the handle bar nuts so that they are snug, nuts will be fully tightened
in the set-up section.
Bend the handle bars over the
mounting studs one side at a time
RK-FAS-0083
19 mm or ¾” Wrench

7. Thermometer
RK-FAS-0071
13 mm Wrench
Thread the thermometer
into the kettle

8. On-the-Fly Agitation
Attach the agitation handle with
the hardware preassembled on
the handle bars
Remove the 2 bolts on the agitation
connector handle and insert the handle
into the slot and over the stud inside
the kettle

Install the agitation sweep bar as
shown, put it over the left stud first
and then the right
Attach the agitation sweep bar by
reassembling the bolts to the
agitation connector handle

9. Lid Handle
RK-FAS-0070
13 mm Wrench

10.Burner Install
1) Insert the burner tray into the
guide tracks at the back of the kettle
2) Insert burner retainer pin through
the slot in the shelf and into the
grommet on the burner tray.

11.Shoe Control Arm
Insert the shoe control
handle into the lower guide
Insert the lower end of the
shoe control rod into the
shoe tab and insert the
retaining pin.

12.Valve Control Arm
Insert the valve control
handle into the upper guide
Insert the lower end of the
control rod into the valve
connector rod and insert
the retaining pin.
Turn the valve connector rod clockwise
until it is tight and then turn it
approximately 1 rotation counter-
clockwise until its in the position shown
on the left

Set Up –Propane tank
Place your propane tank on the shelf and secure with the ratchet strap.
⚠Only tighten the ratchet strap so that it is snug, do not apply excess force
on the brackets
Connect the regulator
to the propane tank

Set Up –Handle Bars
Adjust the handle bars to a
comfortable height for the
operator and tighten the flanged
nuts on the studs (x2 each side)

Set Up –Control Rods
⚠Every time the handle bar height is adjusted the control rods need to be
adjusted to the appropriate length so that they function properly.
Remove the spring
retainer pin to put tension
on the valve control rod
Put a screwdriver through
the hole in the turnbuckle to
turn it and adjust the length
Direction To Make Arm Longer
Direction To Make Arm Shorter

Adjust the length of the valve and shoe control rods so they are
approximately in the position shown below.
Valve control arm should be
approximately 1/2” past the guide.
Shoe control arm should be
approximately 1” past the guide.
Once the control rod lengths are
set, use a screwdriver to hold
the turnbuckle in place and
tighten the nuts against the
turnbuckle

Set Up –Adjust Spring Tension
The spring tension on the valve control arm can be adjusted by setting the
pin position shown below which will increase or decrease the spring tension.

Set Up –Installing Igniter Battery
Unthread the igniter cap and
insert the AA battery with the
positive terminal facing up