RYNO WORX RY10MA User manual

Ryno Worx
RY10MA - Owner's Manual
10 Gallon Direct Fire Melter Applicator
Torch Model

WARNING
Read all instructions and warnings in this manual before attempting to
operate this equipment.
This equipment is designed for outdoor use only.
Be sure to always wear personal protective equipment when
operating this equipment.
Improper assembly may be dangerous. Please follow the assembly
instructions in this manual. Make sure all parts are assembled and hardware
is fully tightened before using. Make sure that there are no leaks in the liquid
propane cylinder connection or lines.
Do not operate the equipment if a gas leak is present.
Do not attempt to disconnect the gas regulator from the tank or any gas
fitting while the equipment is in use.
A dented or rusty liquid propane tank may be hazardous and should be
checked by your liquid propane supplier. Do not use a liquid propane tank
with a damaged valve.
Do not store spare liquid propane cylinders within 10 feet (3m) of
this equipment.
Do not store or use gasoline or other flammable liquids or vapors within
25 feet (8m) of this equipment.
Before servicing, make sure the unit is fully cooled and the liquid propane
cylinder is disconnected.
Only genuine Ryno Worx replacement parts should be used for any
replacements or repairs. Do not attempt to modify or alter this
product in any way.
Do not attempt to make any repairs to gas carrying, gas burning, igniter
components or structural components. Your actions, if you fail to follow this
warning, may cause a fire, an explosion, or structural failure resulting in
serious personal injury or death as well as damage to property.
This equipment should only be used with "Direct Fire" hot melt
crack sealant.
Failure to follow these instructions could result in fire or
explosion which could cause property damage, personal injury or death.
1

Table of Contents
Introduction ......................................................................................................................................... 3
Forward .................................................................................................................................................................3
Assembly Instructions........................................................................................................................... 4
Part 1 –Assembly and Parts....................................................................................................................................4
Part 2 –Remove Parts and Packaging and Verify Contents.......................................................................................8
Part 3 –Assemble Melter According to the Illustrations and Instructions .................................................................9
Operations Guide................................................................................................................................ 19
Part 1 –Loading and Lighting your Melter.............................................................................................................20
Part 2 –Agitating and Monitoring Temperature ....................................................................................................23
Part 3 –Applying Crack Filler to Pavement ............................................................................................................23
Part 4 –Turning Off and Draining..........................................................................................................................23
Maintenance Guide ............................................................................................................................ 24
Troubleshooting Guide ....................................................................................................................... 25
2
Copyright © 2015 by Niche Industries Ontario Inc. All rights reserved.

Introduction
Forward
Thank you very much for purchasing Ryno crack maintenance equipment. We pride ourselves in being
different from other equipment manufacturers with a relentless focus on innovation, simplicity, and quality.
RY Series Melter / Applicators are designed to effectively melt and apply direct-fire type crack sealant to joints
and cracks found in hard aggregate surfaces. This melter is powered by a liquid propane gas torch, which
effectively melts crack sealants within the kettle.
This melter was designed to be used with ‘Direct Fire’ crack sealants only. Please be sure to purchase the
correct material to ensure safe and effective operation.
Within this document are complete instructions for how to assemble, use and care for your equipment.
Please make sure you read and follow all instructions provided.
Within this document you will find the following resources:
Assembly Instructions – These instructions will assist you in assembling and preparing your melter
for first time use.
Operation Guide – This guide will explain the controls and functions of the melter and how to use
them.
Maintenance Guide – This guide will provide you with suggested maintenance tips and techniques to
ensure proper function and optimal performance.
Troubleshooting Guide –This guide will provide you with the most commonly reported problems,
possible causes, and known solutions.
3

Assembly Instructions
Part 1 –Assembly and Parts
Familiarize yourself with the assembly and parts drawings below which name all the controls of the melter. Pay
close attention to how the parts are assembled. You may use this drawing as a reference during the assembly
process.
Material
Control Valve
Shoe
Lid
Handle Bars
Shoe Control Arm
Valve Control Arm
Spring
Valve Control
Front Caster
Agitation Handle
Torch
Thermometer
Propane Tank
Propane Tank Chain
Rear Wheel Propane Tank Shelf
4

No. Description Qty P/N
1 Handle Bars 1 A9435
2 Valve Control Arm 1 A9436
3 Shoe Control Arm 1 A9437
4 Tank Shelf 1
5 Agitation Handle 1
6 Thermometer 1 A9165
7 Torch, Hose, and Regulator
8 Rear Wheel 2 A9169
9 Front Caster Assembly 2 A9441
10 Flow Valve 1
11 Lid Handle 1
Part List
2
1
3
6
10
8
9
4
7
11
5
5

Part Part Number
Agitation Upgrade Kit
Agitation Upgrade Kit
6

Part Part Number
Thermometer Guard Upgrade Kit
Thermometer Guard Upgrade Kit
7

Assembly Instructions
Part 2 –Remove Parts and Packaging and Verify Contents
Carefully remove all parts from their packaging and lay out on a flat working surface. At this time be sure to
remove all loose parts from the inside of the kettle. You should have all the required parts as illustrated on the
drawing below as well as the required hardware to complete assembly:
Propane
Tank Shelf
Handle Bars
Lower/ Upper Assembly
Rear
Wheels
Front
Caster
Thermometer
Agitation
Handle
Lid
Handle
Shoe
Control Arm
Valve
Control Arm
8

Slide the rear wheels on the axles.
Include washers on both sides of each wheel.
Secure the wheels with a cotter pin in each axle.
washer and split lock washer on each bolt.
front wall with 4 x 30 mm M12 bolts. Include a
Fasten the front caster subassembly on the melter
Cut the zip tie and
lower the shoe to
the ground.
Assembly Instructions
Part 3 –Assemble Melter According to the Illustrations and Instructions
With all the parts laid out on a flat working surface, follow the assembly illustrations below to complete the
assembly of the melter. A socket set, rubber mallet, needle nose pliers and open ended wrench set are
required in order to complete the assembly.
9

Fasten the lower handle bar supports with
an M12 washer and locknut on each stud.
Be sure to align in the orientation shown.
Fasten the upper handle bars on each
side with M12 bolts, washers, and locknuts.
10

Valve Control Arm Shoe Control Arm
1) Thread the lower half of the arm into
the sleeve until it bottoms out.
2) Turn the threaded rod back until it is
in the correct alignment with the handle.
(Alignment for the valve and shoe control
arms shown on the left).
3) Tighten the nut to lock the lower half
of the arm into position (shown below).
Control Arm Assembly Instructions
11

Insert the control arms (handle end first) into the
guide and then insert the opposite end of the control
arm into the appropriate hole on the valve or shoe.
Control Arm Guide
Valve Control Arm Hole
Shoe Control Arm Hole
each control arm end to secure each arm.
Insert and bend a cotter pin into the hole on
12

Fasten the agitation handle with an M8 bolt,
washers, and locknut in the lower of the
two holes on the agitation sweep bar.
13

the shelf into the slots on the melter wall.
Install the shelf by inserting the two tabs on
Thread the thermometer into the collar
as shown.
14

Install the handle on the melter lid
with M8 washers and locknuts as shown.
15

Place a new and full propane cylcinder (not provided) on the shelf as shown above.
Hook the provided chain on the
hooks attached to the melter wall.
16

channel at the bottom of the melter.
Fully insert the torch hook into the
17

Be careful not to overtighten.
cylinder and firmly tighten with a wrench.
Thread the regulator into the propane
18

Operations Guide
Before beginning please check the following:
1. You have read and understand all warnings on page 2.
2. You are using a new and full propane cylinder (use of a used cylinder can lead to reduced performance or
equipment failure).
3. You have inspected your regulator, hose, and torch assembly and verified there are no leaks or physical
damage.
4. You are outdoors in a well ventilated area that is free and clear of any flammable matter.
5. You have completed the assembly of the equipment correctly.
6. You have ‘Direct Fire’ type crack sealant such as GemSeal, SealMaster, Durafill, Craftco, or Maxwell.
7. There is absolutely NO water in or around the kettle.
8. You are wearing protective eyewear.
9. You are wearing heat and fire resistant protective gloves.
10. You are wearing heat and fire resistant protective clothing which covers all exposed skin.
19