RYTEC Spiral SST User manual

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
1
Rytec Installation Safety information
The meaning of signal words
Summary Technical content produced by Rytec includes safety information which must be read, understood
and obeyed to reduce the risk of death, personal injury or equipment damage. This information
is boxed to set it apart from other text. The boxed text identies the nature of the hazard and
appropriate steps to avoid it.
The safety alert symbol identies a situation that can result in personal injury. The accompanying
signal word indicates the likelihood and potential severity of the injury. The meaning of the signal
words is as follows:
WARNING
Warning indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION
Caution indicates a hazardous situation that, if not avoided, could result
in minor or moderate injury.
Safety icons used in this manual
Shock
hazard
Fall
hazard
Crush
hazard
Cut
hazard
Forklift
Installation safety
▪Do not install any Rytec product until you have read and understood the safety information and instructions. Make
sure all applicable regulations are observed and obeyed at all times.
▪Observe these precautions while installing the door:
□Only trained, qualied and authorized individuals are to install the door and the control system.
□The installation site comprises the physical area required to safely uncrate, stage and install the door.
□Make sure that all personnel at the installation site have been informed of the date, time and location of the
installation.
□Make sure that there is no pedestrian or vehicular trac within the installation site for the duration of the
installation.
□Make sure you have and use all required Personal Protective Equipment.
□Make sure you have adequate personnel and equipment to safely perform all lifts.
□Make sure that you have been informed of any hazardous conditions that exist within the installation site.
□Make sure that the installation site is kept clear of obstructions and debris and that the oor is dry.
□Make sure that you are aware of the location of all power lines, piping and HVAC systems within the installation site.
□Make sure all accessories installed with the door are approved by the manufacturer.
Requirements – Stang
▪Two installers
▪A licensed electrician is
recommended for making
all electrical connections
Electrician’s responsibilities
Refer to the Rytec System 4®Drive & Control
Installation & Owner’s Manual for a complete list of the
electrician’s responsibilities.
WARNING
Electrical work must meet
all applicable local, state and
national codes.
Failure to wire the door correctly
can cause shock, burns or death
to the people who install, use or
service the door.
Failure to comply also voids the
warranty for the door.
Requirements – Site Conditions
▪Installers must have unrestricted access to the door
opening at all times during the installation.
▪Make sure there is no pedestrian or vehicular trac
within the installation site for the duration of the
installation.
Requirements – Lifts
WARNING
A forklift is mandatory for the
safe and proper installation of
this door.
▪Forklift that meets the following specications:
□Minimum 4,000-pound lift
capacity
□Minimum height ability:
door height + 12"
□48-inch wide fork
□Side shift capability
WARNING
Follow all safety instructions
on all lifts and ladders used for
this installation.
▪Scissor lift that meets the following specications:
□Can hold both installers
□Minimum height ability:
door height
▪Alternatively, two ladders of sucient height to
safely access the door head assembly
Spiral®SST and STT Installation Manual Other icons used in this manual
Indicates instructions which, if not followed,
could result in damage to the door or
voiding of the warranty.
Indicates best practice.
This is how Rytec Technical
Support does the job.

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
2
Terms used by Rytec to describe
the parts of the door
This illustration shows the terms used by
Rytec technical support to refer to the
major components of your door.
Using these terms helps technical
support provide assistance
as quickly as possible.
Inside the drive side console
Primary
drive
pulley
Drive
side
column
Non-drive
side
column
Roller
Springs
Baseplate
tube
BaseplateBaseplate
pulley
assembly
Side
column
cover
Vertical
guide
track
Guide
roller
Hinge
End
bracket
End cap
Drive shaft
Wire chase
Secondary
drive pulley
Primary
drive belt
Secondary
drive belt
Spring
straps
Brake
release
lever
Pathwatch
LED
system
X-10 junction box
Motor
Brake release
Encoder
(inside motor)
Wireless
antenna
and
antenna
arm
Corner
bracket
Drive side
console
Belt
guard
cover
Wall mount
bracket
Non-drive
side console
Head assembly
Front spreader (top)
Rear spreader
Front spreader (bottom)
Rear seal
Bottom hood cover
Splice
bracket
Bottom
spacer
bracket
Hood spreader Hood
spreader
bracket
Front hood cover
Hood
cover
panel
Flashing
Flat top
hood cover
Slanted top
hood cover
Door panelDoor panel
Door panel slat
Mobile unit Bottom bar
Reversing edge
Hinge seal
Front
head asssembly side
Rear
Door panel components
Side column components
Vertical
guide
track
holder
Light
curtain
System 4
controller
inside
control
box
Fused
disconnect
NOTE:
Drive side can be
left (LH) or right (RH)
Table of Contents
Rytec Installation Safety information . . . . . . . . . . . . . .1
The meaning of signal words . . . . . . . . . . . . . . . . . .1
Installation safety . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Requirements – Stang . . . . . . . . . . . . . . . . . . . . .1
Electrician’s responsibilities. . . . . . . . . . . . . . . . . . . . 1
Requirements – Site Conditions . . . . . . . . . . . . . . . . . 1
Requirements – Lifts . . . . . . . . . . . . . . . . . . . . . . .1
Safety icons used in this manual. . . . . . . . . . . . . . . . . 1
Terms used by Rytec to describe the parts of the door . . . . 2
How to uncrate the door and inspect the installation site . .3
How to prep the head assembly . . . . . . . . . . . . . . . . . 5
How to prep the side columns . . . . . . . . . . . . . . . . . . 6
How to center the door in the door opening. . . . . . . . . . 7
Plumb, level, square: how to position the door
correctly as you install the side columns . . . . . . . . . . . . 8
How to install the head assembly . . . . . . . . . . . . . . . 11
How to remove the cradle . . . . . . . . . . . . . . . . . . . 12
How to raise the vertical guide tracks into place. . . . . . . 12
How to run the drive side cables for Pathwatch
and light curtain . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to run the non-drive side cables for Pathwatch
and light curtain . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to install the springs . . . . . . . . . . . . . . . . . . . 15
How to install the toothed drive belt . . . . . . . . . . . . . 17
How to install the corner brackets, wireless antenna and
(optional) bottom hood spreader . . . . . . . . . . . . . . . 18
How to connect the brake release cable to the
brake release lever . . . . . . . . . . . . . . . . . . . . . . . 20
(optional) How to install the bottom hood cover. . . . . . . 21
(optional) How to install the slanted top hood cover . . . . 22
How to install the System 4 controller and wire the door. . 24
Before powering up the door . . . . . . . . . . . . . . . . . 28
How to set limits and test the door . . . . . . . . . . . . . . 28
What to test after powering up the door . . . . . . . . . . . 29
How to nish testing the door and the safety features . . . 32
How to complete the installation . . . . . . . . . . . . . . . 33

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
3
Spiral®Installation Manual for SST (Solid Panel) and STT (Full Vision Panel) Models
Call 800-628-1909
or email [email protected]
if you have any questions during this installation. See previous
page for list of Rytec terms for the parts of the door.
How to uncrate the door and
inspect the installation site
Spirals ship in two crates (three if
there is a slanted hood cover).
Each set of crates is marked with the
unique serial number for the door (red circle) and the
number of crates used for the door (blue circle).
All parts for the door are in the these crates.
If more than one door is to be installed,
treat each set of crates as a separate installation.
Mixing parts from different doors voids the warranty for
all doors in the installation.
1 Remove all top panels.
Hartford, CT
Front
1/3
91893-10
2/3
3/3
91893-10
91893-10
Panels are made of
fiberboard that shreds
easily, and are secured
with many nails.
Slide the pry bar along the edge,
prying gently every six inches, to
remove the panel in one piece.
Pry bar
2 Check the crates. Make sure all serial numbers match the number on the crate and all visible parts have no shipping damage.
3 Check your tools. Make sure you have all tools and supplies for the installation.
91893-10
91893-10
91893-10
Head assembly: check the
serial number on label
(inside top, non-drive side).
Flat top hood cover
(optional): preinstalled.
Must be removed to
access the head
assembly components,
then reinstalled.
Front hood cover
(optional):
preinstalled.
Some panels must
be removed, then
reinstalled. System 4 controller box: check
the serial number on side of box.
Small parts box(es): check the serial
number on side of box.
There may be two boxes.
Open box, remove the red
documents envelope, then
open the envelope and get the
object list (also called the cut sheet).
Check serial numbers on both.
Parts and hardware that you find in the box(es)
will be called out in this manual as they are needed.
Slanted top hood
cover (optional):
third crate holds
panels and
brackets. Number
varies based on
size of door.
Springs: number varies
from one to twelve
based on size of door.
Bottom hood cover (optional):
panels are crated in front of
head assembly, and brackets
are crated under the lifting cradle.
Side columns:
check the serial
number on label.
Drive belt guard cover:
Indicates drive side.
may be left (LH) or
right (RH). LH is used
for this manual.
Serial Number
D0091813-010
Please refer to the above serial number for technical support,
parts and service assistance
Toll Free Technical Support
1–800–628–1909
One Center Parkway Jackson, Wisconsin 53037 – 0403 UnitedStates
888 – 80 – RYTEC Phone 262 – 677 – 9048 Fax 262 – 677 – 2058
Serial Number
D0091813-010
Please refer to the above serial number for technical support,
parts and service assistance
Toll Free Technical Support
1–800–628–1909
One Center Parkway Jackson, Wisconsin 53037 – 0403 UnitedStates
888 – 80 – RYTEC Phone 262 – 677 – 9048 Fax 262 – 677 – 2058
Serialnumber
D0091893-010
Configuration
DOOR MODEL NAME Spiral Full Vision "L"
Door Width (Inches) 144.094
Door Height (Inches) 128.346
Production Width in mm 3,660
Production Height in mm 3,260
Door head sizeB
Line Voltage 460V
motor mount side Right Hand Motor
Motor Duty Standard Duty Motor
Horsepower 2.0
Number of solid slats 0
Number of vent slats 0
Brake Release Location Release lever on side column
Hood style No spiral hood type
Number of Springs 4
Spring Tension (in) 4.724
LH Inner Spring Pack Qty 0
LH Outer Spring Pack Qty 2
RH Outer Spring Pack Qty 2
RH Inner Spring Pack Qty 0
Spring Tension in mm 120
Number of pre-wraps 2.250
Informationon routing
SPIRAL STT-L
Seq. 0
Sequencetype Ref.seq. Fromoperation Tooperation
Std.seq.
Operation 0010 Seq. 0
Workcenter Plnt Description Start Fin. Co nfirmation no.
P2_SMPRT 2000 ASSEMBLE SMALL PARTS 06/03/2019 06/03/2019 0001632113
Components for Op. 0010 Seq. 0
Itemno. Material Qty Date
0020 H1071779-0A01 ASSY,BKT,STRAP,SPRINGMOUNT,SHORT 1 EA 06/03/2019
0020 H1071779-0A01 ASSY,BKT,STRAP,SPRINGMOUNT,SHORT 1 EA 06/03/2019
0030 R217605 GUIDE TUBE, SPRING PACK HARDPVC 2 EA 06/03/2019
0030 R217605 GUIDE TUBE, SPRING PACK HARDPVC 2 EA 06/03/2019
0040 R217902Z4 GUIDE BRKT ASSY,OUTER,2SPRING 1 EA 06/03/2019
0040 R217902Z4 GUIDE BRKT ASSY,OUTER,2SPRING 1 EA 06/03/2019
0070 R1070963-1Z04 ASSY,UPPER CORNER BRACKET, LH 1 EA 06/03/2019
0080 R1070963-2Z04 ASSY,UPPER CORNER BRACKET, RH 1 EA 06/03/2019
0090 H1071027-0Z04 WIRELESSBRACKET ARM WITH WARNING TAG
1 EA 06/03/2019
0120 R00152000 MANUAL, SYSTEM 4 DRIVE & CONTROLS 1 EA 06/03/2019
0130 R1071645-0 MANUAL,OWNERS, SPIRAL 1 EA 06/03/2019
0140 R1071644-0 MANUAL,INSTALL, SPIRAL 1 EA 06/03/ 2019
0150 R08151080 CLAMP,CABLE STOP 1 EA 06/03/2019
0160 R01900820 BSCSF,M8-1.25 X 20,T40,ZN 6 EA 06/03/2019
0170 R01900812 BSCSF,M8-1.25 X 12,T40,ZN 4 EA 06/03/2019
0180 R5550259-0Z01 HFSMS,M6-1.0x20mm,ZN 4 EA 06/03/2019
0190 R1210590-0 AEROSOLCAN 12 OZ PAINT, RYTEC SILVER
1 EA 06/03/2019
User: CHRISF Date: 06/06/2019 15:07 Page: 001/002
Ordertype
ZP02
RYTECMTO Order
Ordernumber
20000597
MRPcontroller
500
B5ZMAT
CreationDate
05/31/2019
Productionscheduler
T7
Tier7
Orderquantity
1EA
Finish
06/05/2019
Start
06/03/2019
Materialnumber
724
Materialdescription
SPIRALSTT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
RytecCorporation -

CONTENTS:







  SPIRAL
D0091893-10
SMALL PARTS
Anchoring
tools
Laser level Spirit level
Carpenter’s
square
Angle
grinder
Two wrenches needed
Phillips
screwdriver
Flat
screwdriver
Precision
screwdriver
CrowbarCutting
pliers Wire stripper
Bar clamp Measuring
tape Socket or open wrench
10mm
13mm
17mm
Torx
screwdriver
T20
T30
T40
Tools
you
need
Hardware
tools and
sizes
(manual or
powered)
7mm
10mm
13mm
#2
Anchoring
hardware ShimsTek screws Caulk Cable ties
You
also
provide
Electrical tape
and wire nuts

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
4
4 Check the measurements. Make sure the door will t in the installation site.
Tape measure
1/2
a
Total
height
e
Height of
forklift backrest
or slanted hood
Total width
c
Serial number
D0091893-010
Configuration
DOOR MODEL NAME
Spiral Full Vision "L"
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount side
Right Hand Motor
Motor Duty
Standard Duty Motor
Horsepower
2.0
Number of solid slats
0
Number of vent slats
0
Brake Release LocationRelease lever on side column
Hood style
No spiral hood type
Number of Springs 4
Spring Tension (in)
4.724
LH Inner Spring Pack Qty
0
LH Outer Spring Pack Qty
2
RH Outer Spring Pack Qty
2
0
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
Door Width (Inches)144.094
Door Height (Inches)128.346
c
d
b
a
d
Write on Object List:
Width to center = 1/2 a
Total width = c
Total height = e
144-1/16
128-3/8
1. Locate the Door Width a and Door Height b on the object list.
Round the numbers to nearest 1/16 inch.
2. Measure the door opening to make sure the width and height
match the numbers on the object list.
3. Calculate the width to center: divide the Door Width
a
by 2.
Write this number on the object list. Use it when you center the door.
4. Find the total width of the door: measure the width of the
head assembly
c
in the crate. Write this number on the object list.
5. Calculate the total height e of the door:
■Start with the Door Height b.
■Measure the height of the head assembly d
in the crate.
Add this to the Door Height b.
■Add 13 inches (13") to account for the height of the forklift backrest or
an optional slanted hood. Write this number on the object list.
6. Make sure there is enough space to lift the door: make sure the site has space for
the total width
c
and the total height
e
you calculated.
Call Rytec technical support at 800-628-1909
or email [email protected]
if you have any questions about the measurements at the site.
5 If all checks are good, nish uncrating
the door. Starting at the center, remove the crossbars,
then remove the front panel.
Reciprocating
saw
Mallet and
pry bar
or
bStrike the
side panel to
expose nails.
Mallet and pry bar
Reciprocating saw
cPry up to
remove
crossbar.
Mallet and pry bar
Reciprocating saw
aStrike across
the crossbar to
loosen nails.
Do not
strike down.
End panels are nailed
into the side panel.
Strike crossbar and
pry end panel to
loosen nails.
Pull side panel free
from sides, then
pull down to remove.
CAUTION
Flatten exposed nails as you go.
Keep hands clear while
striking or cutting.
Spirals are built to metric specications to a very tight spec.
Round Door Width and Door Height to nearest 1/16 inch.
.063 1/16 .313 5/16 .563 9/16 .813 13/16
.125 1/8 .375 3/8 .625 5/8 .875 7/8
.188 3/16 .438 7/16 .688 11/16 .938 15/16
.250 1/4 .500 1/2 .750 3/4

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
5
5 Remove the console cover and spacer bracket.
Do this on both sides of the head assembly.
6 Protect your cables! On the drive side,
reach into the back of the console and place the
four cables inside on top of the head assembly.
Make sure cables are clear of the side
columns (non-shaded area).
Leave the pulley and spring strap in place.
7
Before removing the preinstalled side column
screws on the head assembly, install two tek
screws into the head assembly where shown in
this illustration, then grind off the heads.
Do this on both sides of the head assembly.
8 Remove the ve preinstalled side column
screws (located in the non-shaded area).
Do this on both sides of the head assembly.
Screw that secures the mounting cradle
is preinstalled behind the cosole cover
and spacer bracket.
Do not remove until head assembly has
been lifted into place.
-L and -L/R
doors
-S and -S/R
doors
T40
KEEP
REUSE
-L, -L/R =
4
-S, -S/R = 6
-L, -L/R =
4
-S, -S/R = 6
X
X
The tek screws keep
the screw holes properly
aligned for the side column
screws until the head
assembly is installed.
Tek screw Angle grinder
KEEP
REUSE
1010
17mm
How to prep the head assembly
1 Remove springs, blocks and
(optional) hood cover panels for clear access.
Use a forklift to move the
head assembly to an open space.
After the head assembly is
removed, use the crate to stage
parts until they are needed.
2 Locate and remove the rear seal (rear spreader).
■On smaller (-L and -L/R) doors, it is tied to the top rear spreader.
■On larger (-S and -S/R) doors, it is tied to the back of the lifting cradle.
Cutting
pliers
If the door has a slanted top hood
cover, the flashing will also be tied
to the cradle.
If the door has a bottom hood cover,
the bottom hood spreader will also be
tied to the cradle.
3 Remove the belt guard cover.
KEEP
REUSE
number of
torx screws
varies based on
size of door
number of
torx screws
varies based on
size of door
22
13mm
T40
4
T40
T40
If the door has a preinstalled flat top
hood cover, remove the top panels.
If the door has a preinstalled front hood cover,
remove the panels in front of the side consoles.
For -L and -L/R doors with bottom hood
covers, remove all of the front panels.
KEEP
REUSE
number of torx screws
varies based on
size of door
number of torx screws
varies based on
size of door
Note: on -S and -S/R doors,
all hardware requires a T40
torx screwdriver.
Note:
-S and -S/R doors
have both top
and bottom
front spreaders.
Note: number of panels varies based on size of door.

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
6
9 Protect the brake
release cable!
The cable is preinstalled, and can be
damaged when the head assembly
is raised onto the side columns. This
extra step puts it out of harm’s way.
Unscrew the retaining nut, cut the cable tie, and
slide the cable through the hole in the console.
Slide the nut up the cable, reattach, and coil
the cable inside the console.
10 Larger (-S, and -S/L) doors only: look for the wall mount brackets at the top rear corners of the head assembly.
Remove the screws and washers and ip each bracket so that the ange points up.
Line up bracket with the rear of the head assembly, then reinstall the screws and washers.
11 Before lifting the head assembly,
clamp both forks so the
fork pockets are secure.
10mm
Brackets are labeled
with yellow tags.
Remove tags before
flipping brackets.
Rear screws connect
to flanged nuts.
Front screws connect
to riveted nuts.
STT-S
Full vision doors have a spacer
at the rear of the head assembly.
Line up bracket with spacer.
Solid panel doors
have no spacer.
SST-S/R
If the door has a slanted top hood
cover, do not reinstall the outer
screws and washers until the
cover is installed.
13mm
C-Clamp (2)
WARNING
Do not lift the head assembly
unless it has been clamped or
secured to both forks of the forklift.
How to prep the side columns
1 Remove the covers on both side columns.
Screws for side column covers run in a vertical line. There is also one screw at the base of the column.
2 Make sure the vertical guide tracks for the door panels are in the fully lowered position.
Remove protective film
from all surfaces.
KEEP
REUSE
number of screws
varies based on
height of door
number of screws
varies based on
height of door
T40
Covers may have one, two or three panels
depending on height.
Keep covers intact – DO NOT remove screws
that run horizontally (shaded area).
Remove red tags
from cables.
Leave cables tied
to columns until
columns are
anchored.
After the head assembly
is in place, you will raise
the track to meet the curved
track in the head assembly.
The locating pins align the
two tracks.
Before After
Door ships with each
track set below the
lip of its side column.
This protects the
locating pins while the
head assembly is being
raised into place.
Cutting
pliers

Spiral®SST and STT Installation Manual
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7
3 Loosen the holders on the vertical guide track.
If necessary, lower the track.
Do this for both columns.
4 Select one holder at the halfway point of the side column and hand tighten the screws to
secure the guide track in place.
Do this for both columns.
The tracks can now be repositioned easily after the side columns are installed, but will not slide
while the columns are being lifted into place and leveled.
Loosen...but do not remove...
each pair of track holders.
The number of holders varies
based on the height of the column.
Track should slide freely
when you are done.
13mm
13mm
How to center the door in the door opening
Rytec doors are engineered to be centered in the door opening, so follow these
steps even if the width of the opening and the production width match exactly.
1
Measuring
tape
Carpenter’s
square
1: Measure the width of the
door opening ( w) and find
the halfway point ( ½ w).
Mark the centerline there.
2: Use the width to center
from the object list (1/2 a).
Starting at the centerline,
measure and mark
the reference line for
the first column.
Serial number
D0091893-010
Configuration
DOOR MODEL NAME
Spiral Full Vision "L"
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount side
Right Hand Motor
Motor Duty
Standard Duty Motor
Horsepower
2.0
Number of solid slats
0
Number of vent slats
0
Brake Release LocationRelease lever on side column
Hood style
No spiral hood type
Number of Springs 4
Spring Tension (in)
4.724
LH Inner Spring Pack Qty
0
LH Outer Spring Pack Qty
2
RH Outer Spring Pack Qty
2
0
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
Door Width (Inches)144.094
Door Height (Inches)
128.346
Reference line
Center line
½
w
w
1/2
a
90º
Width to center = 1/2 a
Total width = c
Total height = b+ d
144 1/16
123 3/8

Spiral®SST and STT Installation Manual
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8
Plumb, level, square: how to position the door correctly as you
install the side columns
Call 800-628-1909 immediately and stop the installation
if you are not able to correctly position the door.
Before you begin: where to nd the anchor points on the Spiral side columns
How to anchor the door:
■Use 1/2" diameter through bolts,
1/2" diameter threaded rods or
equivalent to anchor side
columns.
■Anchoring hardware and
materials must be provided by
the door owner or installer.
■Make sure anchors do not
interfere with moving parts of
the door.
a
b
For doors over 12’
(twelve feet) in height,
drill an extra anchor
hole near the halfway
point of the side
column for added
stability when the
column is installed.
There are four sets of anchor
holes (a,b,c,d) at the top of
each side column.
■Use at least one anchor in
each set of anchor holes.
You must use at least
four top anchors.
■ Position anchors at the
horizontal center of the
anchor holes.
1
2
c
c
a
b
d
There are three anchor holes
(a,b,c) in the base plate of
the side column.
You must use
at least two anchors
in the base plate.
3
Step 1: Plumb and level the site, then install and plumb the side columns
1 Plumb the door opening. If the wall is not plumb, or there is bowing or an obstruction in the wall, shim the columns.
To prevent column from bowing, shim as needed at each anchor point.
2 Level the oor.
Laser level
Shims
Wall not plumb
Shim
Shim
Shim
Shim
Surface obstructions
Laser level
Measuring
tape
Measure distance
from floor to laser
line on both sides
of door opening.
If measurements
are the same,
the floor is level.
26"
26"
27"
If measurements are not the same,
shim the side with the larger number.
Use the difference for the height of the shim.
Measurements should match
when you measure with the shims in place.
26"

Spiral®SST and STT Installation Manual
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9
3 If the oor is level, install the drive side column rst.
If the oor is not level, install the side column that is not shimmed rst.
4 Clamp the rst side column into place.
5 Plumb the side column.
6 Anchor the rst side column to the wall. Set anchors tight. Remove clamp.
Read information on anchoring on previous page.
Bar clamp
Set clamp inside
guide track above
light curtain.
On taller doors,
set a second clamp.
Align base plate
against reference
mark you made
when you
centered the door.
Laser level
Use the screws
on the track
holders as your
reference.
These give the
best reference
for plumb.
Anchoring
hardware
7 Measure and mark the reference mark for the second side column.
8 Clamp the non-drive side column into place.
9 Anchor the second side column to the wall, but DO NOT SET ANCHORS TIGHT until after head
assembly is installed.
Read information on anchoring on previous page.
Carpenter’s
square
Measuring
tape
Serial number
D0091893-010
Configuration
DOOR MODEL NAME
Spiral Full Vision "L"
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount side
Right Hand Motor
Motor Duty
Standard Duty Motor
Horsepower
2.0
Number of solid slats
0
Number of vent slats
0
Brake Release LocationRelease lever on side column
Hood style
No spiral hood type
Number of Springs 4
Spring Tension (in)
4.724
LH Inner Spring Pack Qty
0
LH Outer Spring Pack Qty
2
RH Outer Spring Pack Qty
2
0
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
Door Width (Inches)144.094
Door Height (Inches)
128.346
90º
144 1/16
Use the production
width from the object list.
Measure and mark
the reference line for
the other column.
Bar clamp
Align base
plate against
reference mark.
Set clamp inside
guide track above
light curtain.
On taller doors,
set a second
clamp.
Anchoring
hardware

Spiral®SST and STT Installation Manual
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10
10 Set a laser line parallel to the wall 1” (one inch) in front of columns. Make sure the line is parallel to the wall.
11 Plumb the columns to each other,
12 If necessary, shim columns so they are plumb to each other.
Measuring
tape
Laser level
Laser level
Measuring
tape
Measure distance
from front of each
column to laser line.
Distances
must match.
Shims
Step 2: Install the rear seal
1 Install bolts on both sides of the seal and hand tighten.
2 Make sure the back of the seal is ush with the back of the side
column and that there is direct contact with the wall..
■If necessary, shim the seal where it meets both side columns and at the
anchor point so that both conditions are met.
3 Make sure rear seal is level.
Anchor rear seal to wall.
4 10mm
Tighten all bolts.
SMALL PARTS
0550259-0Z01
Drive
side
Non-
drive
side
4
10mm
Shims
Spirit level Anchoring
hardware
Check level Anchor hole

Spiral®SST and STT Installation Manual
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11
Step 3: Replumb and square the door and nish anchoring the side columns
1 Plumb both side columns from the front again.
Realign if necessary.
2 Square the door:
■Measure distance between side columns at top and bottom of columns a.
Make sure the distances are the same.
■Measure distance from bottom corner of drive side to top corner of non-drive side,
then from bottom corner of non-drive side to top corner of drive side b.
Make sure the distances are the same.
3 Tighten all anchors.
Laser level
Use the screws
on the track
holders as your
reference.
Measuring
tape
a
a
b b
Anchoring
hardware
How to install the head assembly
1 Line up the head assembly with the side columns before lifting.
2
3
6"
Make sure area between head assembly
and side column is clear on both sides.
3"
Line up holes

Spiral®SST and STT Installation Manual
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12
4 Secure the head assembly to the side columns.
Do this on both sides of the head assembly.
5 -S and -S/R doors only: loosen the screws
on the wall mount brackets.
Place the brackets ush to the wall and anchor
the brackets
How to remove the cradle
1 Remove the two screws that attach the cradle to the head assembly.
Do this on both sides of the head assembly.
Remove cradle.
KEEP
REUSE
1010
17mm
Start at the top and work
around the screw holes.
Install screws and washers
and hand-tighten.
When all screws are seated,
tighten screws.
Anchoring
hardware If the door has a slanted top hood
cover, do not install the outer
anchors until the cover is installed.
Make sure the outer screws,
washers and nut are not installed.
Use at least one anchor
on each side of the bracket.
Rear screw connects
to flanged nut.
Front screw connects
to riveted nut.
22
KEEP
REUSE
T40
ab
How to raise the vertical guide tracks into place
1 Make sure that all of the vertical guide track holders are
loose enough to allow the track to move freely.
DO NOT remove any of the holders.
2 Make sure the pins at the top of the vertical guide track a align with the holes in the head assembly track b.
Use a crowbar to lift and hold the vertical guide track in place.
3 Tighten the bolts on the track holders. ■Start at the middle of the track and work towards the top and bottom.
■Make sure the holder is at a 90° angle to the track before tightening the bolt.
You will need to hold it in place while tightening to keep it level.
■Make two full passes from top to bottom: tighten bolts to snug
on the rst pass, then fully tighten on the second pass.
CAUTION
Make sure your ngers are clear
of the bolt when tightening. Power
tools are not recommended.
13mm
Crowbar a
b
13mm

Spiral®SST and STT Installation Manual
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13
How to run the drive side cables for Pathwatch and light curtain
1 Cut the ties on the cables in the side columns.
2 Locate the wire chase at the back of the console.
You may have to move the spring strap to the side to see the chase.
3 Pull cables through chase.
Make sure the full length of both cables is run
through the chase and that both cables are tight
against the back of the console.
Cutting
pliers
Tape ends of cables together
and run them together.
Make sure both cables run
cleanly, with no slack, kinks
or loops. Check whole length
of cable as you go.
Wire chase is a
rectangular
white plastic tube.
Wire chase is square plastic
on L-sized Spirals, round and
metallic on S- and US-sized Spirals.
How to run the non-drive side cables for Pathwatch and light curtain
1 Cut the cable ties.
Locate the chase.
Pull the cables completely through the wire chase.
2 Run cables across rear spreader.
Tuck cables under lip of spreader.
3 Splice the Pathwatch cables together near the drive side wire chase.
Run the longer drive side splice to the controller.
Cutting
pliers
Cable ties
Rear Spreaders
-L and -L/R doors
-S and -S/R doors
Secure cables with
cable ties around cables
and spreader at both ends
and at middle of spreader.
Use UL-rated
wire nuts.
Tape all three
cables together
for strain relief.
Add cable tie around
cables and spreader
beyond splice point.
Wire stripper
Wire nuts and
electrical tape
Cable ties

Spiral®SST and STT Installation Manual
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14
4 Run all cables together along the outside of the console.
Tie cables down at all tie points.
5 Run the Pathwatch cable(s) through front of console and
out of the cable port.
Place the cable(s) with the other head assembly cables.
6 Loosen the four capture screws on the X-10 junction box
cover aand pull off the cover.
Cable ties
b
6"6"
a
Light curtain cables b:
1. Run cable into central port, then
out of front port, to one of the
front cable grips.
2. Add 6" to length of cable.
3. Trim cable.
= do not use top cable grips.
Pathwatch cables a:
1. Run cable through central
port into front of console.
#2
a
cb
7 Run the cables through the cord grips.
1: Remove the cord grip covers b.
2: Thread the light curtain cables through the cord grip covers.
3: Remove the plug c from the middle cord grip and discard.
4: Thread the cables through the cord grips.
5: Pull cables tight and tighten down the cord grip covers.
6 Wire the light curtains to the terminals in the X-10 junction box. Replace the cover.
#2
a
cb
Precision
screwdriver
Receiver
8-pin
drive side
column
Transmitter
4-pin
non-drive
side column
How to open
a terminal
connection
1. Slide the screwdriver into
the square opening until
the flat blade wedges
against the spring inside.
2. Twist the screwdriver
while pushing down
to pry the spring open.
3. Push straight down to lock
the spring open.
4. Push in the wire until it is
fully seated, then remove
the screwdriver.
Trim insulation so
there is 3/8" of exposed
wire to ensure full
metal-to-metal contact
inside terminal.
BR
BL
1
1
1
2
2
2
5
6
7
8
9
10
11
12
13
GR
YL
PK
GY
RD
BK
WH
Transmitter
Prewired cable from inductive sensor
Receiver
Cable to
controller
Unplug green
and yellow wires
from terminals
#10 and #11.
Cap wires.
Wire stripper

Spiral®SST and STT Installation Manual
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15
How to install the springs
1 Make sure the total number of springs in the crate matches the number listed in the object list a.
Make sure the preinstalled spring straps on both sides of the head assembly match the table below c for the total number of springs in the door.
Locate the parts for the spring assemblies
in both side columns:
■Each door has a total of one to
twelve springs, based on the
size of the door.
■The springs are divided between
the two side columns.
■The springs are installed
in assemblies:
• 1-3 springs
• guide tubes
• a guide bracket
• a strap bracket.
■When there are more than 3 springs
in a side column, two assemblies
are installed side by side and
bolted together.
■The table to the right shows how
to divide the springs and
put together the assemblies.
Hardware to attach outer guide
brackets to side column wall
Match 01900812 screws to this
illustration to make sure length
is correct. Other screws used
in the Spiral have the same
head style, but are too long for
the guide bracket nut and will
damage the door.
Hardware to attach inner guide
bracket to outer guide bracket
01900812
01260110
01901506
21
1
1
2
2
2
2
2
1
1
1
1
1
2
2
2
2
2
1
1
1
2
2
2
Hardware
(in small parts box)
Serial number
D0091893-010
Configuration
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
DOOR MODEL NAMESpiral Full Vision "L"
Door Width (Inches)144.094
Door Height (Inches)128.346
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount sideRight Hand Motor
Motor DutyStandard Duty Motor
Horsepower2.0
Number of solid slats 0
Number of vent slats 0
Brake Release LocationRelease lever on side column
Hood styleNo spiral hood type
Number of Springs 4
Spring Tension (in)4.724
LH Inner Spring Pack Qty 0
LH Outer Spring Pack Qty 2
RH Outer Spring Pack Qty 2
RH Inner Spring Pack Qty 0
Spring Tension in mm120
Number of pre-wraps2.250
Information on routing
SPIRAL STT-L
Spring strap
and clamp
pre-installed
in head
assembly
Strap
bracket
in small
parts box
Spring
in crate
Guide tube
in small parts box
Guide bracket
in small parts box
Parts of
the spring
assembly
Total
number
of
springs
Drive side
Springs
In small parts box:
guide tube(s), strap bracket, guide bracket(s)
Spring straps
Non-drive side
Springs
In small parts box:
guide tube(s), strap bracket, guide bracket(s)
Spring straps
33
3
3
4
4
4
4
5
5
5
5
6
6
1
1
2
2
2
2
1
2
2
3
3
4
4
5
5
6
1
2
3
4
5
6
7
8
9
10
11
12
3
3
3
3
4
4
4
4
5
5
5
5
6
6
1
1
2
2
2
2
1
2
2
2 2
2
3
3
4
4
5
5
6
6
6 6
b
a
c

Spiral®SST and STT Installation Manual
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16
NOTE: a four-spring, two-assembly conguration is shown for these steps.
It is recommended that you do not use power tools for these steps.
Overtorquing screws can damage parts.
2 Install the guide tubes into the guide bracket.
Squeeze the top of the tube, then slide the
tube into a guide hole until it clicks into place.
3 Install the bracket into the side column.
4 Slide the top of the springs into the bracket.
5
Slide the bottom spring tabs into the slots in the
baseplate tube. The spring should remain upright.
6 Make sure the number of wraps for the
spring strap matches the Object List a.
Look through the front of the console or
temporarily remove the top access cover.
DO NOT unspool the strap or
change the number of wraps
unless you are in contact with
Rytec technical support.
The wraps are required for the door
to operate correctly.
T40
01900812
2
SMALL PARTS
a
Serial number
D0091893-010
Configuration
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
DOOR MODEL NAMESpiral Full Vision "L"
Door Width (Inches)144.094
Door Height (Inches)128.346
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount sideRight Hand Motor
Motor DutyStandard Duty Motor
Horsepower2.0
Number of solid slats 0
Number of vent slats 0
Brake Release LocationRelease lever on side column
Hood styleNo spiral hood type
Number of Springs4
Spring Tension (in)4.724
LH Inner Spring Pack Qty 0
LH Outer Spring Pack Qty 2
RH Outer Spring Pack Qty 2
RH Inner Spring Pack Qty 0
Spring Tension in mm120
Number of pre-wraps2.250
a
T40
7 Cut the cable tie on the outer spring strap
and let it drop.
8 Loosen the clamp on
the spring strap.
9 Position the spring bracket so that the
bumpers and locking tab face the side wall.
10 Loop the spring strap around the bolt in
the spring bracket.
Thread the strap between
two plates of
the clamp.
Hand tighten
the clamp nuts.
DO NOT trim
the strap.
11 Set the spring tension. This is the distance
the springs must be stretched to provide
the correct tension for the door.
Locate the spring tension on the Object
List a. Round to the nearest 1/16 inch.
Measure the distance between the
bottom of the spring bracket and the
top of the spring tab (shaded area).
.063 1/16 .313 5/16 .563 9/16 .813 13/16
.125 1/8 .375 3/8 .625 5/8 .875 7/8
.188 3/16 .438 7/16 .688 11/16 .938 15/16
.250 1/4 .500 1/2 .750 3/4
12 Adjust the strap until the measured
distance matches the Object List and the
distance from the clamp to the bracket is
two inches (2").
13mm
2"
Make sure the
clamp stays two
inches (2") above
the bracket.
Measuring
tape
LH Outer Spring Pack Qty 2
RH Outer Spring Pack Qty 2
RH Inner Spring Pack Qty 0
Spring Tension in mm120
Number of pre-wraps2.250
SPIRAL STT-L
Serial number
D0091893-010
Configuration
Order type
ZP02
RYTEC MTO Order
Ordernumber
20000597
MRP controller
500
B5 ZMAT
Creation Date
05/31/2019
Production scheduler
T7
Tier 7
Orderquantity
1 EA
Finish
06/05/2019
Start
06/03/2019
Material number
724
Materialdescription
SPIRAL STT-L
Reservationnumber
0002425475
Status
REL MSPT PRT PRC SETC
Object list
Original
Plant
2000
Rytec Corporation -
DOOR MODEL NAMESpiral Full Vision "L"
Door Width (Inches)144.094
Door Height (Inches)128.346
Production Width in mm3,660
Production Height in mm3,260
Door head sizeB
Line Voltage460V
motor mount sideRight Hand Motor
Motor DutyStandard Duty Motor
Horsepower2.0
Number of solid slats 0
Number of vent slats 0
Brake Release LocationRelease lever on side column
Hood styleNo spiral hood type
Number of Springs4
Spring Tension (in)4.724
LH Inner Spring Pack Qty 0
4-3/4 a
Make sure the spring is
standing straight up and
does not sag while you
measure.

Spiral®SST and STT Installation Manual
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17
13 Remove the nuts and retrieve the third
clamp plate.
Loop the spring strap down between the
second and third clamp plate.
Tighten the nuts to secure the strap.
If necessary, trim excess strap length.
14 Release each spring from the baseplate
tube.
Lift each spring and slide the spring tab
into the slot in the spring bracket.
15
Stretch the springs downward.
Slide the bottom spring tabs into the slots
in the baseplate tube.
How to install a second assembly in the
side column
1 Install the guide tubes into the second
bracket. Install the second bracket above the
rst bracket.
2 Follow steps 4-16 for installing the springs.
Make sure the spring bracket bumpers face
out, towards the rst spring assembly.
13mm
2"
01260110
01901506
2
SMALL PARTS
10mm
How to install the secondary drive belt
1 Make sure the secondary drive belt is
kept taut throughout these steps.
■The belt is preinstalled around the pulley a.
■The door panel end bracket bis connected at the
precise height to keep the door panel level.
■The belt is kept taut to the pulley and end bracket during
crating by two cable ties c.
■If the belt becomes loose before it is secured to the
baseplate, it can skip a tooth in the pulley. This will cause
the door panel to run crooked and damage the door.
Keep downward pressure on the secondary drive belt
until the baseplate pulley assembly dis installed and the
belt has been properly tensioned.
2 Pull the secondary drive belt and baseplate
pulley assembly out of the console.
Lower them down the side column.
3 Grab the belt below the cable ties and pull
gently downward to keep the belt tight.
Cut the two cable ties to release the belt.
4 Remove the top nut on the front baseplate
mounting post.
Keep the nut.
Loosen the top nut on the rear mounting post.
DO NOT loosen the bottom nuts.
b
a
d
c
Cutting
pliers
KEEP
REUSE
17mm

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
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5 Set the height of the top nut on the rear baseplate mounting post a.
1: Slide the rear ange of the baseplate pulley assembly b under the top nut until it touches the post.
2: Press down on the front of the pulley assembly as hard as you can c.
■The top nut is at the correct height when three (3) threads
of the front mounting post clear the front ange
3: Adjust the height of the nut as needed to reach the correct height.
6 Set the tension of the belt.
1: Replace the top nut on the front mounting post. Tighten the nut to increase the tension on the belt.
2: Grab the belt as close as possible to the midpoint with one hand.
Press the front and rear legs of the belt together between your ngers and thumb.
■The tension is correct when it requires considerable effort to bring the legs together.
3: Adjust the height of the top nut as needed to reach the correct tension.
17mm
abc
17mm
KEEP
REUSE
How to install the corner brackets, wireless antenna and
(optional) bottom hood spreader
1 Locate the corner
brackets, wireless
antenna arm and
hardware in the small
parts box.
You install a corner
bracket on each side
column.
The drive side bracket
holds the wireless
antenna arm and has
an extra screw hole to
secure the side panel
cover.
The non-drive side
bracket has an extra
screw hole to secure the
side panel cover.
2 If the door has a bottom hood cover: ■Locate the two spreader brackets and hardware for the bottom hood spreader in the small parts box
■Locate the bottom hood spreader.
SMALL PARTS
01900820
2
SMALL PARTS
019008202
Drive side
Corner
bracket
Corner
bracket
Wireless antenna arm
Non-drive side
SMALL PARTS
01901508
-L and -L/R doors:
bottom hood spreader
-S, and -S/R doors:
bottom hood spreader
01900820
-L and -L/R doors:
4screws and nuts
-S and -S/R doors:
8screws and nuts
Spreader brackets
Spreader brackets

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
19
3 If the door has a bottom hood cover, attach the spreader brackets to the bottom hood spreader.
4 Install the corner brackets.
If the door has a bottom hood cover, install
the bottom hood spreader inside the corner
bracket, using the same screws.
Do this on both sides of the head assembly.
5 Install the wireless antenna arm
onto the drive side corner bracket.
Use the hardware included with the wireless
antenna arm.
T40
-S, -S/R bottom hood spreader
-L, -L/R bottom hood spreader
13mm
T40
-L, -L/R
bottom
hood
cover
-S, -S/R
bottom
hood
cover
No
bottom
hood
cover
SMALL PARTS
2
01900820
7mm
6 Reach into the drive side compartment
and remove the wireless antenna and
antenna bracket from the
top of the motor.
Unwrap the antenna cable.
7 Install the wireless antenna
bracket onto the arm.
Use the hardware included with
the wireless antenna arm.
Secure the cable to the wireless
antenna arm with cable ties.
Cable ties
7mm

Spiral®SST and STT Installation Manual
Sp i r a l ®S S T a n d S T T i n S T a l l a T i o n M a n u a l ■1230069-0 ■F T - T S K - 0 0 0 0 2 3 ■r e v 0 1 ■1 1 / 1 9
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How to connect the brake release cable to the brake release lever 5 Pull down the brake release lever to the fully
released position.
6 The door panel should release under its own
weight and drop approximately 1/3 of the
door height.
If it does not drop, manually pull the door
panel down to that height.
7 Pull up the brake release lever 180° to the
fully engaged position.
8 Try to manually move the door panel
up and down.
You should NOT be able to move the panel.
9 If necessary, adjust the tension on the cable
until both conditions are met:
■The door moves freely when the brake release
level is in the fully released position
■The door does not move when the lever is in the
fully engaged position.
10 Release, then reengage, the brake several
times. Test after each time.
Make sure the cable does not loosen after
multiple uses.
■If necessary, adjust the tension on the cable.
■When all tests are complete, you can trim the
cable (minimum trim length = 4").
d
Cable stop clamp
(actual size)
SMALL PARTS
There will be some
resistance when you push
the lever down, but
it should not require
excessive force to reach
the fully released position.
If you feel too much
resistance, loosen the
tension on the cable.
DO NOT trim the cable until the
brake release has been fully tested.
Make sure the clamp is tight enough
to hold when pressure is applied.
1 Locate the brake release
cable in the console.
Loosen the retaining nut
and slide it down the length
of the brake release cable.
2 Thread the cable through
the hole in the bottom of the
console a.
Thread the retaining nut b
up the cable and install into
the bottom of the console.
Run the cable cdown the
side column to the brake
release lever.
10mm
10mm
a
b
c
10mm
10mm
a
b
c
3 Pull the cable astraight.
Allow some slack.
Pull down the brake release
lever b to 90°.
Run the cable through the large hole
in the brake release tab c.
4 Loosen the screw on the cable stop clamp d until you can
thread the cable through the clamp.
Slide the clamp against the lever tab and tighten.
Flat
screwdriver
a
b
c
d
Cable stop clamp
(actual size)
SMALL PARTS
There will be some
resistance when you push
the lever down, but
it should not require
excessive force to reach
the fully released position.
If you feel too much
resistance, loosen the
tension on the cable.
DO NOT trim the cable until the
brake release has been fully tested.
Make sure the clamp is tight enough
to hold when pressure is applied.