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Saab
900·
SERVICE MANUAL
8:3 Heating and ventil"ation system,
air conditioning system
M1979-86
J
_~
I
I
I
•
\
I
I
I
j
1
!
I~
I
i
•
~
028
Technical data
SAftB
108
Special tools
-
"'
b~:O;O)
Heating
and
ventilation system,
854
air
conditioning system
899
Alphabetic index
SERVICE·
MANUAL
8:3
Heatingand .
ventilation sfstem,
air
conditioning
system
M
1979--86-
:
.
Air
conditioning
system
Technical data
028-1·
Technica'l
data
tI
Sankyo
SD
508
Clarion F140
CyclingClutch, Clarion
asfrom
1981
models (accessory)
2ton
VIR
system, .CyclingClutch,
1979
models
1980
models
Compressor
Cylinders .
Four
Four Five
Ten
Sweptvolume
164cm
3
164cm
3
138cm
3
140cm
3
Oil
capacity
1.8dl
1.8dl
1.75dl
1.2dl
(newcomp.) (newcomp.) (newcomp.) (newcomp.)
Weight, inc!.
7.8kg
7.8kg
7.8kg
7.7kg
clutch
Speed
500-7000
500-7000
500-6000
upto
7000
r/min r/min r/min r/min
Capacity
Type designation Delco
R4,
Delco
R4
1131061,
1131223
1131331
Expansion valve, Cycling Clutch
Superheat
3.9
(7)
Superheat, Clarion
4.5
(8)
On
4.0-6.2
Anti-frosting thermostat
Make
Control range,
°C
Ranco Clarion
Off
On
Off
0.4-2.6
4.0-6.5
0.1-2.5
Pressure switch (low gas pressure)
Pressure switch (control
of
radiator fan), up to and incl. the
1983
models
Temperature switch (engine coolant)
12.6-16.8.(188-239)
I
I
I
I
I
Openingpressure
Control range
bar (psi)
bar (psi)
2.9(41)
2.1
(30)
Openingtemperature
115±3
Saab900
Refrigerant
Type R12
Refrigerantweightinthesystem
1979-1980
models kg
1.2
1981
models up
to
and
incl. chassis
No.
AB1009099
(440
mm
longcompressor
suction line) kg
1.0
1981
models
up
to
and
inc!. chassisNo.
AB1009100
(1000
mm longcompressor
suction line +large
condenser) kg
1.15
1981
modelsas from
chassisNo.
AC1006000,
AC2001800
(1000
mm
long
compressor-suction line
+small condenser) kg
1.0
1.05
(Clarion)
Tightening torques for the compressor
15
(11) forClarion
15
(1,1)
for
Clarion
Suniso
5GS,
Texaco, Capella E(WF100)
BP,
Energol LPT100
Refrigeration compressoroil
34-42
(25-31)
8-12
(6-9)
15-20
(11-31)
30-34
(22-25)
12-17
(9-13)
Saab900
Nm
(Ibfft)
Nm
(Ibfft)
Nm
(Ibfft)
Nm
(Ibfft)
Nm
(Ibfft)
Alternative makes
Oil
Clutch centre nut
CyclingClutch,
1980:
Oil fillerplug:
Cylinderhead bolts:
Completeservicevalve:
Viscosity (100cSt)
Type
CyclingClutch asfrom
1981model:
028-2
Technical data
Technical data'
028-3
Tightening torques for refrigerant hoses I
Delco
VIR
system
Model
year
1979-80
Condenser-
VIR
assembly:
Condenser Nm
(Ibfft)
14-29
(10-21)
VIR
assembly Nm
(Ibfft)
.
14-20
(10-15)
Condenser-Compressor:
Condenser Nm
(Ibfft)
33-40
(24-:30)
Compressor Nm
(Ibfft)
33-40
(24-30)
VIR
assembly
-Compressor:
VIR
assembly Nm
(Ibfft)
41-48
(30-35)
Compressor Nm
(Ibfft)
41-48
(30-35)
Servicevalve Nm
(Ibfft)
17-19
(13-14)
VIR
assemblyconnectionsto
the
evaporator
Large coupling Nm
(Ibfft)
38-45
(28-33)
Smaller
coupling Nm
(Ibfft)
20-27
(15-20)
1Small coupling Nm
(Ibfft)
7-10
(5-7)
1
1Delco
Cycling
Clutch
system
Model
year
1980
Condenser-Dryerreceiver:
Condenser Nm
(Ibfft)
14-20
(10-15)
Dryerreceiver Nm
(Ibfft)
14-20
(10-15)
Condenser-Compressor:
Condenser Nm
(Ibfft)
33-40
(24-30)
Compressor Nm
(Ibfft)
33-40
(24-30)
Dryerreceiver-Expansion valve:
Dryerreceiver Nm
(Ibfft)
14-20
(10-15)
Expansionvalve Nm
(Ibfft)
14-20
(10-15)
Evaporator-Compressor:
Evaporator Nm
(Ibfft)
36-43
(27-32)
Compressor Nm
(Ibfft)
36-43
(27-32)
Servicevalve Nm
(Ibfft)
17-19
(13-14)
Expansionvalve, connection
to
theevaporator Nm
(Ibfft)
21-27
(15-20)
Expansionvalve, compensating pipe
coupling
Nm
(Ibfft)
7-10
(5-7)
Saab900
028-4
Technical data
IiSankyo cycling clutch
system
Model
year
1981-
Condenser-Dryerreceiver:
Condenser
Nm
(Ibfft)
14-20
(10-15)
Dryerreceiver
Nm
(Ibfft)
14-20
(10-15)
Condenser-Compressor: Compressor
with
PAC
connection
. ! Condenser Nm
(Ibfft)
21-28
(15-21) All
8202
and
8201
from
and
including
; I )Compressor Nm
(Ibfft)
25-30
(18-22)
1986
years model (not single carbure-
tor):
22-27
Nm
(16-20 Ibfft).
Dryerreceiver-Expansionvalve: Washer Part No.
8073108
should
be
Dryerreceiver Nm
(Ibfft)
14-20
(10-15) placed between thescrewhead and the
Expansion
va
Ive
Nm
(Ibfft)
14-20
(10-15)
PAC
connection-
Evaporator-Compressor: i
IIEvaporator
Nm
(Ibfft)
28-39
(21-29)
~
ICompressor Nm
(Ibfft)
30-34
(22-25)
Expansionvalve, connection
to
the
evaporator
Nm
(Ibfft)
21-27
(15-20) ,
I
I
Expansionvalve,
compensating
pipe
~
coupling
Nm
(Ibfft)
7-10(5-7)
i
I
I!
IClarion
Cycling
Clutch
system
iI
ICondenser-Dryerreceiver:
Condenser
Nm
(Ibfft)
15
(11)
Dryerreceiver Nm
(Ibfft)
15
(11)
ICondenser-Compressor:
Condenser
Nm
(Ibfft)
25
(18)
iCompressor
Nm
(Ibfft)
30
(22)
i
IDryerreceiver-Expansion
va
Ive:
IDryerreceiver
Nm
(Ibfft)
20
(15)
Expansionvalve
Nm
(Ibfft)
20
(15)
IEvaporator-Compressor: 4
IEvaporator
Nm
(Ibfft)
35
(26)
iICompressor
Nm
(Ibfft)
35
(26)
I I
,
I
IExpansionvalve,
connection
to
the
evaporator
Nm
(Ibfft)
25
(18)
iExpansionvaIve, compensatingpipe
I
coupling
Nm
(Ibfft)
10
(7)
I
I
1
. I
I
I ' I
~
•
Saab900
Special tools
108-1
I
S
8223
57592
El
S
]595
S8222
8393399
Puller, rotor, compressor
8393282
Guide, rotor (Robinair
10471-1)
8393290
Drift,
magnetic
clutch, (Robinair
10472)
8393308
Installing-tool
(KMJ
9480-01)
8393373
Key, removal
of
front
plate, com-
pressor
S
150,
Special
tools
Fixture, compressor
Saab900
8393233
8393241
Sleeve,
to
replace
magnetic
clutch,
KMJ
9399
8393274
Puller, rotor (Robinair
10471-1)
8393258
Puller, magnetic clutch
(KMJ
9401)
8393266
Hook wrench,
holding
tool
(Robinair
10418)
1
i
jj
~
'(
,.
,
108-2
Special
tools
58226
"
8393381
Puller,'front plate, compressor
8393662
Puller.
For
the removal
of
the
driver
I
I
'I
I:
Ii
(---,-;~~====
'j
I
;;
!i
t;i
8471054
Screwdriver with hexagonal drive
for removing the temperature
control valve
as
from the
1980
models
8393670
Socket.
For
undoing
and
tighten-
ing pulleysecuring nut
I
lIt
iii
ill
, I
I
0--11)'-
Fitting tool (two hooks).
Se
8393738
Fitting tool (three hooks).
Used
for removing
and
fittingthe shaft
seal. Since two differenttypes of
shaft
s~al
are'used, two different
types
of
tool are necessary
8393688
8393738
Clamp.
Used
to stop the clutch
from turning
when
undoing or
tightening the centre nut
Adapter, compressor
S8225
Installing drift, compressor
58224
8393654
8393407
8393415
Saab900