Toro 07390 Workman HDX-Auto User manual

FormNo.3392-863RevB
Workman®HDX-AutoUtility
Vehicle
ModelNo.07390—SerialNo.315000001andUp
ModelNo.07390H—SerialNo.315000001andUp
ModelNo.07390TC—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3392-863*B

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheseparateproductspecic
DeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Theengineinthisproductisnotequipped
withasparkarrestedmufer.Itisaviolationof
CaliforniaPublicResourcecodeSection4442touse
oroperatethisengineonanyforest-covered,brush
covered,orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
Supervisor’sResponsibilities.....................................4
BeforeOperating....................................................4
SafeHandlingofFuels.............................................4
Operation...............................................................5
Maintenance...........................................................6
RolloverProtectionSystem(ROPS)-Useand
Maintenance.......................................................6
Hauling..................................................................6
SoundPressure.......................................................7
Vibration................................................................7
SafetyandInstructionalDecals.................................7
Setup...........................................................................12
1InstallingtheSteeringWheel(TCandHModels
only).................................................................12
2InstallingtheROPS..............................................13
3ConnectingtheBattery(TCandHModels
only).................................................................13
4ConnectingtheCVTIntakeDuct(TCandH
Modelsonly)......................................................14
5CheckingtheFluidLevels.....................................15
ProductOverview.........................................................15
Controls...............................................................15
DashboardSwitches............................................17
InstrumentCluster..............................................17
Specications........................................................19
Attachments/Accessories........................................19
Operation....................................................................19
OperatingtheCargoBox.........................................19
CheckingtheFluidLevels........................................20
CheckingtheOilPressureWarningLight...................24
AddingFuel...........................................................25
CheckingtheTirePressure......................................26
RemovingDebrisfromtheCoolingSystem................26
PreformingPre-startChecks....................................26
StartingtheEngine.................................................27
DrivingtheVehicle.................................................27
StoppingtheVehicle...............................................27
StoppingtheEngine...............................................27
UsingtheSpeed-rangeControl................................27
UsingtheDifferentialLock......................................28
BreakinginaNewMachine......................................28
CheckingtheInterlockSystem.................................29
TransportingtheMachine........................................29
TowingtheMachine...............................................30
TowingaTrailerwiththeMachine.............................30
UsingtheHydraulicControl....................................30
OperatingTips......................................................31
Maintenance.................................................................34
RecommendedMaintenanceSchedule(s)......................34
HeavyDutyOperation............................................35
PremaintenanceProcedures........................................35
UsingtheBedSafetySupport...................................36
RemovingtheFullBed............................................36
InstallingtheFullBed.............................................37
JackingtheMachine................................................37
RemovingandInstallingtheHood............................38
Lubrication...............................................................39
GreasingtheBearingsandtheBushings.....................39
EngineMaintenance..................................................40
ServicingtheAirFilter............................................40
ChangingtheEngineOilandFilter...........................41
ReplacingtheSparkPlug.........................................42
FuelSystemMaintenance...........................................42
ReplacingtheFuelFilter..........................................42
InspectingtheCarbonCanisterAirFilter...................43
InspectingtheFuelLinesandConnections.................43
ElectricalSystemMaintenance....................................43
ServicingtheFuses.................................................43
Jump-StartingtheMachine......................................44
ServicingtheBattery...............................................45
DriveSystemMaintenance.........................................45
MaintainingtheTires,Wheels,and
Suspension........................................................45
MaintainingtheTransmission..................................47
MaintainingtheDifferentialandAxles.......................50
CoolingSystemMaintenance......................................51
ChangingtheEngineCoolant...................................51
BrakeMaintenance....................................................52
AdjustingtheParkingBrake.....................................52
AdjustingtheBrakePedal........................................53
ControlsSystemMaintenance.....................................54
ConvertingtheSpeedometer....................................54
AdjustingtheAcceleratorPedal................................54
HydraulicSystemMaintenance....................................57
ReplacingtheHydraulicFilter..................................57
ChangingtheHydraulicFluid...................................57
RaisingtheBoxinanEmergency..............................58
Storage........................................................................59
Troubleshooting...........................................................61
3

Safety
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
Important:Themachineisdesignedprimarilyasan
off-roadvehicleandisnotintendedforextensiveuse
onpublicroads.
Whenusingthemachineonpublicroads,followall
trafcregulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turnsignals,
slowmovingvehicle(SMV)sign,andothersasrequired.
TheWorkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourmachine.
Notalloftheattachmentsthatadapttothemachine
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor’sResponsibilities
•Makesureoperatorsarethoroughlytrainedandfamiliar
withtheOperator’sManualandalllabelsonthevehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes
toosteepforthesafeoperationofthemachine).
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToro®Company,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.
•Thismachineisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Neveroperatethemachinewhenundertheinuence
ofdrugsoralcohol.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,substantialsafetyshoes,long
pants,andahelmetisadvisableandrequiredbysome
localsafetyandinsuranceregulations.
•Neverallowchildrentooperatethemachine.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thismachine.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthemachine.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.
•Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong,
stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.
•Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsinafuel
containerthatisnotgrounded.Removethefuelcontainer
fromthebedofthemachineandplaceitontheground
andawayfromthevehiclebeforelling.Keepthe
nozzleincontactwiththecontainerwhilellingthefuel
container.Removeequipmentfrombedofthemachine
beforefuelingit.
•Operatethemachineonlyoutdoorsorinawellventilated
area.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
4

•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
•Theoperatorandpassengershouldremainseatedand
usetheseatbeltswheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.
•Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).
•Whenstartingtheengine:
–Sitonoperator’sseatandensurethattheparking
brakeisengaged.
–DisengagePTO(ifsoequipped)andreturnthehand
throttlelevertotheOffposition(ifsoequipped).
–Makesurethehydraulicliftleverisinthecenter
position.
–Pressinthebrakepedal.
–Keepyourfootoffoftheacceleratorpedal.
–TurntheignitionkeytotheStartposition.
•Usingthemachinedemandsattention.Failuretooperate
machinesafelymayresultinanaccident,tipoverofthe
machine,andseriousinjuryordeath.Drivecarefully.
Topreventtippingorlossofcontrol,takethefollowing
precautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.
–Useextracautionwhenoperatingthemachineon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.
–Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethemachinewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
controlofthemachine.
–Donotpassanothermachinetravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Whendumping,donotletanyonestandbehind
machineanddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand
othervehicles.Alwayssignalyourturnsorstopearly
enoughsootherpersonsknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Neveroperatethemachineinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.
–Ifyouareeverunsureaboutthesafeoperationofthe
machine,stopyourworkandaskyoursupervisor.
•Beforegettingofftheseat:
–Stopmovementofthemachine.
–Lowerbed.
–Shutengineoffandwaitforallmovementtostop.
–Setparkingbrake.
–Removekeyfromignition.
•Donottouchengine,transmission,radiator,muferor
mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.
•Ifthemachineevervibratesabnormally,stopthemachine
immediately,turnengineoff,waitforallmotionto
stopandinspectfordamage.Repairalldamagebefore
resumingoperation.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
5

Maintenance
•Beforeservicingormakingadjustmentstothemachine,
movethemachinetoalevelsurface,stoptheengine,set
theparkingbrake,andremovethekeyfromignitionto
preventaccidentalstartingoftheengine.
•Neverworkunderaraisedbedwithoutplacingthe
bed-safetysupportontothefullyextendedbed-actuator
rod.
•Makesureallhydraulicttingsaretight,andallhydraulic
hosesandlinesareingoodconditionbeforeapplying
pressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearch
forleaks.Hydraulicuidescapingunderpressurecan
havesufcientforcetopenetrateskinandcauseserious
damagetoyourbody.Ifuidisinjectedintotheskin,it
mustbesurgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjury,organgrenemayresult.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthehydraulicsystem
mustberelievedbystoppingtheengineandcyclingthe
hydrauliccontrolvalveforthebedliftfromraisetolower
and/orloweringboxandattachments.Ifequipped,
placetheremote-hydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
bed-safetysupport.
•Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3650rpm.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,always
purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffecttheoperation,performance,
durabilityofthemachine,oritsusemayresultininjury
ordeath.Suchusecouldvoidtheproductwarrantyof
TheToro®Company.
•Thismachineshouldnotbemodiedwithout
authorizationfromTheToro®Company.Directany
inquiriestoTheToro®Company,CommercialDivision,
VehicleEngineeringDept.,8111LyndaleAve.So.,
Bloomington,Minnesota55420–1196USA.
RolloverProtectionSystem
(ROPS)-UseandMaintenance
•TheROPSisanintegralandeffectivesafetydevice.Use
theseatbeltwhenoperatingthemachinewithROPS.
•Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
•ReplaceadamagedROPS.Donotrepairorrevise.
•DonotremovetheROPS.
•AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefullwidthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
6

SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof79
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Vibration
Hand-Arm
•Measuredvibrationlevelforrighthand=0.3m/s2
•Measuredvibrationlevelforlefthand=0.4m/s2
•UncertaintyValue(K)=0.2m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
WholeBody
•Measuredvibrationlevel=0.18m/s2
•UncertaintyValue(K)=0.09m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
115-2047
1.Warning—donottouchthehotsurface.
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
115-7740
1.Warning—maximumtrailerweightis680kg(1500lb);
maximumtongueweightis90kg(200lb).
2.Warning—trailerbrakesarerequiredwhentowinggreater
than680kg(1500lb).Maximumtrailerweightwithtrailer
brakesis1591kg(3500lb)maximumtongueweightwith
trailerbrakesis273kg(600lb).
115-7756
1.Highowhydraulics—engaged
7

115-7723
1.Warning—thehydraulicoilpressureis124bar(1800psi).
2.CouplerA
3.CouplerB
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
105-4215
1.Warning—avoidpinchpoints.
106-2353
1.Electricalpowerpoint
8

115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
105–7977
1.Tank2.Pressure
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingpartsandkeepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
9

127–8626
1.Powertake-off—15A5.Differentiallock—15A
2.Enginestart—10A6.Speedometer—10A
3.Hazards—10A7.Headlightsandrear
lights—15A
4.Engineignition—10A8.Horn—30A
127–8760
1.Park4.Lowgear
2.Reverse5.Drive
3.Neutral
115-7746
1.Warning—donotoperatethismachineunlessyouaretrained.3.Firehazard—stoptheenginebeforefueling.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed32
kph(20mph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.
10

127-8620
1.Headlights4.Horn7.Engine—start
2.Differentiallock—lock5.Engine—stop8.Brake
3.Differentiallock—unlock6.Engine—run
121-9890
1.Parkingbrake4.Cylinderretract7.Fast
2.Unlock—hydraulicsystem5.Cylinderextend8.Slow
3.Lock—hydraulicsystem6.Transport
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Steeringwheel1
Cover1
1Washer(5/8inch)1
Installthesteeringwheel.
ROPSframe1
2Flange-headbolt(1/2x1-1/4inch)6
MounttheROPS(RolloverProtection
System).
3Nopartsrequired–Connectthebattery.
4Nopartsrequired–Connectthecontinuouslyvariable
transmissionintakeduct.
5Nopartsrequired–Checktheengineoil,transaxle/hydraulic
uid,coolant,andbrakeuidlevels.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readbeforeoperatingthevehicle.
PartsManual1Usetoreferencepartnumbers.
OperatorTrainingMaterial1Viewbeforeoperatingthemachine.
CVTKit121-98531ConnectingtheCVTIntakeDuct(TCandHModelsOnly)
CVTAdapter127-87501ConnectingtheCVTIntakeDuct(TCandHModelsOnly)
Note:Determinetheleftandrightsideofthemachinefromthenormaloperatingposition.
1
InstallingtheSteeringWheel
(TCandHModelsonly)
Partsneededforthisprocedure:
1Steeringwheel
1Cover
1Washer(5/8inch)
Procedure
1.Ifthecoverisinstalled,removetheitfromthehubof
thesteeringwheel(Figure3).
2.Removethenutfromthesteeringshaft(Figure3).
3.Slidethesteeringwheelandwasherontothesteering
shaft(Figure3).
4.Securethesteeringwheeltotheshaftwiththenutand
tightenitto27–34N-m(20-25ft-lb).
5.Installthecoveronthesteeringwheel(Figure3).
12

Figure3
1.Cover4.Steeringwheel
2.Nut5.Steeringshaft
3.Washer(5/8inch)
2
InstallingtheROPS
Partsneededforthisprocedure:
1ROPSframe
6Flange-headbolt(1/2x1-1/4inch)
Procedure
1.Applymedium-grade(service-removable)thread
lockingcompoundtothethreadsofthe6ange-head
bolts(1/2x1-1/4inch).
2.AligneachsideoftheROPSwiththemountingholes
oneachsideofframeofthemachineasshownin
Figure4.
Figure4
1.ROPSmountingbracket2.Flange-headbolt
3.SecureeachsideoftheROPSmountingbracketto
frameofthemachinewith3ange-headbolt(1/2x
1-1/4inch).
4.Torquetheange-headboltsto115N-m(85ft-lb).
3
ConnectingtheBattery(TC
andHModelsonly)
NoPartsRequired
Procedure
WARNING
Incorrectbatterycableroutingcoulddamagethe
machineandcablescausingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)batterycable
rst.
1.Squeezethebatterycovertoreleasethetabsfromthe
batterybase(Figure5).
13

Figure5
1.Batterycover
2.Removethebatterycoverfromthebatterybase(Figure
5).
3.Installthepositive-batterycable(red)ontothepositive
(+)terminalofthebatteryandsecurethecablewith
theboltsandnuts(Figure6).
Figure6
1.Insulatorboot
(positive-batterycable)
3.Negative-batterycable
2.Negative-batterypost
4.Slidetheinsulatorbootoverthepositiveterminal.
Note:Theinsulatorbootisusedtopreventapossible
short-to-groundfromoccurring.
5.Installthenegative-batterycable(black)ontothe
negative(–)terminalofthebatteryandsecurethecable
withboltsandnuts.
6.Alignthebatterycovertothebatterybase(Figure5).
7.Squeezethebatterycover,alignthetabstothebattery
base,andreleasethebatterycover(Figure5).
4
ConnectingtheCVTIntake
Duct(TCandHModelsonly)
NoPartsRequired
Procedure
Important:Removetheplasticbagcoveringtheendof
theCVTductbeforestartingtheengineofthemachine.
TheCVTkit121-9853andadapterkit127-8750isrequired
forthisprocedure.
1.Loosenthehoseclampsecuringtheplasticbagatthe
endoftheCVTintakehoseandremovethebag.
Note:Discardplasticbag.
2.Raisethecargoboxbyperformingthefollowing:
A.Settheparkingbrake;refertoParkingBrake
(page16).
B.Starttheengine;refertoStartingtheEngine(page
27).
C.Movethehydraulic-liftleverbackwardtoraisethe
cargobox;refertoHydraulicLiftLever(page16).
D.Shutofftheengine;refertoStoppingtheEngine
(page27).
E.Removethebedsupportfromthestoragebrackets
onbackoftheROPSpanelandinstallthesupport
ontothecylinderrodofthebedliftcylinder;refer
toUsingtheBedSafetySupport(page36).
3.AligntheCVTintakehoseontotheintake-tube
connectoratthebacksideoftheROPSpaneland
tightenthehoseclamp(Figure7).
Figure7
1.CVTintakehose3.Intake-tubeconnector
2.Hoseclamp
14

4.Removethebedsupport,lowerthebed,shutoffthe
engine,andremovethekeyfromtheignitionswitch.
5
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengineis
rstoperated;refertoCheckingtheEngine-oilLevel
(page21).
2.Checkthetransmission-uidlevelbeforetheengineis
rstoperated;refertoCheckingtheTransmission-uid
Level(page47).
3.Checktheengine-coolantlevelbeforetheengineisrst
operated;referto(page).
4.Checkthebrakeuidlevelbeforetheengineisrst
operated;refertoCheckingtheBrakeFluid(page24).
ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure8)givestheoperatortheability
tovarytheengineandgroundspeedofthevehiclewhenthe
transmissionisingear.Pressingthepedalincreasestheengine
speedandgroundspeed.Releasingthepedaldecreasesthe
enginespeedandgroundspeedofthemachine.
Figure8
1.Brakepedal2.Acceleratorpedal
BrakePedal
Usethebrakepedal(Figure8)toapplytheservicebrakes
tostoporslowthemachine.
CAUTION
Brakesthatarewornornotcorrectlyadjustedmay
resultinpersonalinjury.Ifthebrakepedaltravels
towithin3.8cm(1-1/2inches)ofthemachineoor
board,adjustorrepairthebrakes.
TransmissionLever
Usethetransmissionlever(Figure9)toshiftthetransmission
betweenP(park),R(reverse),N(neutral),L(lowforward),
andD(drive)groundoperation.
Important:DonotshiftthetransmissiontotheReverse,
Low,orDrivegearunlessthevehicleisstandingstilland
theengineisatlowidle.Otherwiseyoumaydamage
thetransmission.
15

Figure9
1.Transmissionlever4.N(neutral)
2.P(park)5.L(lowforward)
3.R(reverse)6.D(drive)
ParkingBrake
Whenevertheengineisshutoff,settheparkingbrake(Figure
10)topreventaccidentalmovementofthevehicle.
•Tosettheparkingbrake,pullbackontheparking-brake
lever.
•Toreleasetheparkingbrake,pushtheleverforward.
Note:Releasetheparkingbrakebeforemovingthe
vehicle.
•Ifyouparkthevehicleonasteepuphillordownhillgrade,
shiftthetransmissionintoP(park)andsettheparking
brake.Placechocksatthedownhillsideofthewheels.
Figure10
1.Parking-brakelever
HydraulicLiftLever
Thehydraulicliftraisesandlowersthebed.Movethe
hydraulicliftleverrearwardtoraisethebed,andforwardto
lowerit(Figure11).
Important:Whenloweringthebed,holdtheleverinthe
forwardpositionfor1or2secondsafterthebedcontacts
theframetosecureitintheloweredposition.Donot
holdthehydraulicliftineithertheraiseorlowerposition
formorethan5secondsoncethecylindershavereached
theendoftheirtravel.
Figure11
1.Lowerthebed4.Unlocked
2.Raisethebed5.Hydraulic-liftlock
3.Locked6.Hydraulic-liftlever
Hydraulic-liftLock
Thehydraulic-liftlocklockstheliftleversothatthehydraulic
cylindersdonotoperatewhenthevehicleisnotequipped
withabed(Figure11).ItalsolockstheliftleverintheOn
positionwhenusingthehydraulicsforattachments.
Speed-rangeLever
Usethespeed-rangelever(Figure12)toselect1of
the4work-speedrangesforprecisecontrolofthe
maximum-groundspeedoratransport-speedrangethatisfor
movingthemachinebetweenjobsites.
16

Figure12
1.Speed-rangelever4.C(mid-highrange)
2.T(transportrange)5.B(mid-lowrange)
3.D(highrange)6.A(lowrange)
DashboardSwitches
Figure13
1.Highowhydraulicsswitch
(TCmodelsonly)
6.Off
2.Lightswitch7.On
3.Differentialswitch8.Start
4.Hornbutton(TCmodels
only)
9.Powerpoint
5.Ignitionswitch
HighFlowHydraulicsSwitch(TCmodelsonly)
Pushtheswitchdowntostartthehighowhydraulicsand
pushtheswitchuptoshutoffthehydraulics(Figure13).
Note:Youmustsetthehighowhydraulicsswitchtothe
Offpositioninordertostarttheengine.
LightSwitch
Pushthelightswitchdowntotoggletheheadlightsonorpush
thelightswitchuptotoggletheheadlightsoff(Figure13).
Differential-lockSwitch
Thedifferential-lockswitchallowsyoutolocktherearaxle
forincreasedtraction.Pushthedifferential-lockswitch
(Figure13)totogglethedifferentiallockonoroff.
Note:Youmaylockandunlockthedifferentialwhilethe
vehicleisinmotion.
HornButton(TCmodelsonly)
Pressingthehornbuttonactivatesthehorn(Figure13).
IgnitionSwitch
Usetheignitionswitch(Figure13)tostartandstopthe
engine.Ithas3positions:Off,Run,andStart.Rotatethekey
clockwisetotheStartpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts.Thekeywillmove
automaticallytotheOnposition.Toshuttheengineoff,
rotatethekeycounterclockwisetotheOffposition.
PowerPoint
Usethepowerpointsocket(Figure13)topoweroptional
12-voltelectricalaccessories.
InstrumentCluster
Figure14
1.Tachometer5.Charge-indicatorlight
2.Hourmeter6.Check-enginelight
3.Speedometer7.Low-oilpressurelight
4.Fuelgauge8.Coolant-temperature
gauge
Tachometer
Thetachometerdisplaysthespeedoftheengine(Figure14).
Note:Thewhitetriangleindicatesthedesiredenginespeed
for540rpmPTOoperation.
17

Figure15
1.Enginespeed(inrpm)2.3300rpmfor540rpmPTO
operation
HourMeter
Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure14)startstofunction
wheneverthekeyswitchisrotatedtotheOnpositionorif
theengineisrunning.
Speedometer
Thespeedometerregistersthegroundspeedofthevehicle
(Figure14).Thespeedometerisinmph,butyoucaneasily
convertedthespeedometertokm/h.RefertoConverting
theSpeedometer(page54).
CheckEngineLight
Thecheckenginelight(Figure14)willilluminatetonotify
operatorofaenginemalfunction.
ContactyourauthorizedToroservicedealer.
OilPressureWarningLight
Theoilpressurewarninglightilluminates(Figure14)ifthe
engineoilpressuredropsbelowasafelevelwhiletheengine
isrunning.
Important:Ifthelightickersorremainson,stopthe
vehicle,turnofftheengine,andchecktheoillevel.Ifthe
oillevelwaslow,butaddingoildoesnotcausethelight
togooutwhentheengineisstarted,turntheengine
offimmediatelyandcontactyourAuthorizedService
Distributorforassistance.
CoolantTemperatureGaugeandLight
Thecoolanttemperaturegaugedisplaysthecoolant
temperatureoftheengine.Thelightoperatesonlywhenthe
ignitionswitchisinOnposition(Figure14).Thecoolant
temperaturelightwillilluminateredandashiftheengine
overheats.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It
displaysonlywhenignitionswitchisintheOnposition
(Figure14).Theredsegmentofthedisplayindicateslow
fuellevelandtheashing-redlightindicatesthatthefuelin
thetankisnearempty.
PassengerHandHold
Thepassengerhandholdislocatedonthedashboard(Figure
16).
Figure16
1.Passengerhandhold2.Storagecompartment
SeatAdjustingLever
Usetheseatadjustmentlevertoadjusttheseatforwardor
backwardforoperatorcomfort(Figure17).
Figure17
1.Seat-adjustinglever
18

Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Dimensions
OverallWidth160cm(63inches)
OverallLength
withoutbed—326cm(128inches);
withfullbed—331cm(130inches);
with2/3bedinrearmounting
location—346cm(136inches)
BaseWeight(Dry)
Model07390—866kg(1905lb);
Model07390H—866kg(1905lb);
Model07390TC—887kg(1951lb)
RatedCapacity
(includes91kg(200
lb)operator,91kg
(200lb)passengerand
loadedattachment)
Model07390—1498kg(3295lb);
Model07390TC—1477kg(3249lb);
Model07090H—1498kg(3298lb)
MaximumGross
VehicleWeight
2363kg(5210lb)
TowCapacityTongueweight:272kg(600lb);
Maximumtrailerweight:1587kg
(3,500lb)
GroundClearance18cm(7inches)withnoload
WheelBase118cm(70inches)
WheelTread(center
linetocenterline)
Front:117cm(46inches);Rear:121
cm(48inches)
Height191cm(75inches)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Youmaybeinjuredorkillediftheraisedbedofthe
machinefallsonyou.
Beforeworkingunderaraisedbed,removeany
cargoandpositionthesafetysupportonthefully
extendedcylinderrod.
OperatingtheCargoBox
RaisingtheCargoBox
WARNING
Drivingthevehiclewiththecargoboxraisedmay
causethevehicletotiporrolleasier.Thebox
structuremaybecomedamagedifyouoperatethe
vehiclewiththeboxraised.
•Onlyoperatethevehiclewhenthecargoboxis
down.
•Afterdumpingaload,lowerthecargobox.
CAUTION
Ifaloadisconcentratednearthebackofthecargo
boxwhenyoureleasethelatches,thetailgatemay
unexpectedlytipopen,injuringyouorbystanders.
•Centertheloadinthecargobox,ifpossible.
•Ensurethatnooneisleaningovertheboxor
standingbehinditwhenreleasingthetailgate
latches.
•Removeallcargofromtheboxbeforeliftingthe
boxuptoservicethemachine.
1.Settheparkingbrake;refertoParkingBrake(page16).
2.Starttheengine;refertoStartingtheEngine(page27).
3.Movetheleverbackwardtoraisethecargoboxtothe
desiredposition.(Figure18).
Note:Ifyouaremaintainingthemachineandneedto
havetheboxraised,securetheboxwiththebedsafety
support;refertoUsingtheBedSafetySupport(page
36).
19

Figure18
1.Cargo-boxlever
LoweringtheBox
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen
loweringthebox.
1.Ensurethattheparkingbrakeisset;refertoParking
Brake(page16).
2.Ifthebedsupportisinstalled,removetheit;referto
UsingtheBedSafetySupport(page36).
3.Starttheengine;refertoStartingtheEngine(page27).
4.Movetheleverforwardtolowerthecargobox(Figure
18).
OpeningtheTailgate
1.Ensurethatthecargoboxisdownandlatched.
2.Openthelatchesontheleftandrightsideofthecargo
box(Figure19)andlowerthetailgate.
Figure19
1.Latchhandle3.Latchpin
2.Latchgate
CheckingtheFluidLevels
PreparingtoChecktheFluidLevels
1.Movethemachinetoalevelsurface.
2.ShiftthetransmissiontotheParkposition,shutoff
theengine,settheparkingbrake,andremovethekey
fromtheignitionswitch.
3.Allowthemachinetocoolbeforeyouchecktheuid
levelsofthemachine.
4.Checkthefollowing:
Note:Checkingtheengineoil,hydraulicuidlevel,or
coolantlevelrequiresraisingandloweringthecargo
boxofthemachine;refertoOperatingtheCargoBox
(page19).
•CheckingtheEngine-oilLevel(page21)
•CheckingtheHydraulicFluid(page22)
•(page)
•CheckingtheBrakeFluid(page24)
20