Toro Workman 07143 User manual

FormNo.3430-965RevA
ElectricLiftKit
Workman®GTXUtilityVehicle
ModelNo.07143—SerialNo.404500001andUp
ModelNo.07144—SerialNo.404500000andUp
InstallationInstructions
Note:Reuseanymountinghardwarethatyouremovedandisnotreplacedwithhardwarefromthekit.
PreparingtheMachine
1.Parkthemachineonalevelsurface(boxAofFigure1).
2.Engagetheparkingbrake(boxBofFigure1).
3.Shutofftheengineandremovethekey(boxCofFigure1).
g038447
Figure1
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3430-965*A

PlacingtheBedintotheServicePosition
Note:Ifthedrawbarisinstalledonthemachine,youmustremoveitbeforeplacingthebedintotheservice
position.
Inserttheproprodintotheserviceposition(Figure2).
g036022
Figure2
2

InstallingtheLiftBracket
1x5x5x
1.Removetheexistingboltandnutfromtherear-frametube(boxAofFigure3).
Note:Discardtheboltandnut.
2.Removethe2existingplasticrivetsfromtherear-frametube(boxBofFigure3).
Note:Retainthe2plasticrivets.
3.Installtheliftbrackettotherear-frametubeusingthe5ange-headbolts(3/8x2-1/2inches)and5
angenuts(3/8inch)asshowninboxCofFigure3.
4.Installthe2previouslyremovedplasticrivetsintotherearframetube(boxDofFigure3).
g185764
Figure3
3

InstallingtheLiftLatch
1x
1.Removethe2existingboltsfromthecargobedlever(boxAofFigure4).
2.Installtheliftlatchtothecargobedleverusingthe2previouslyremovedbolts,andtorquetheboltsto15
to16N∙m(11to12ft-lb)asshowninboxBofFigure4.
g035996
Figure4
4

InstallingtheLiftPlate
1x6x
1.Removethe6existingboltsandbedbracesfromthecargobed(boxAofFigure5).
Note:Discardtheboltsandbedbraces.
2.Installtheliftplatetothecargobedusingthe6bolts,andtorquetheboltsto15to16N∙m(11to12
ft-lb)asshowninboxBofFigure5.
g035960
Figure5
5

InstallingtheActuatorStop
ElectricMachineOnly
1x1x1x
Installtheactuatorstoptothebatterytraymountingbracketusingtheboltandnut(Figure6).
g035998
Figure6
ElectricMachineShown
6

InstallingtheFuse
1x
Installthefuse(15A)intothefuseblock(Figure7,Figure8,Figure9,andFigure10).
ForKitModel07143withMachineSerialNumber403448000andBefore
g282494
Figure7
7

ForKitModel07144withMachineSerialNumber403446000andBefore
g282496
Figure8
ForKitModel07143withMachineSerialNumber403448001andAfter
g282493
Figure9
8

ForKitModel07144withMachineSerialNumber403446001andAfter
g282495
Figure10
9

InstallingtheSwitch
1x
1.Removetheplasticcoverfromthedashboard(boxAofFigure11).
Note:Discardtheplasticcover.
2.Installtheswitchconnectorthroughtheopeninginthedashboard(boxBofFigure11).
3.Installtheswitchtotheswitchconnector(boxCofFigure11).
4.Ensurethattheswitchisorientedproperly(boxDofFigure11).
g036019
Figure11
10

InstallingtheLiftCylinder
1x2x2x1x
Important:Usethecabletietosecurethelift-cylinderwiretothewireharness,awayfromsharpor
movingparts.Ensurethatyouallowenoughslackinthewireharnessforitsfullrangeofmotion.
1.Installtheliftcylinderusingaclevispinandhairpincotter(boxAofFigure12).
2.Connectthewireharnessandsecureittothemachinerailusingthecabletie(boxBofFigure12).
3.Rotatetheliftcylinderupwardtoa45°angle,thenuseablocktosupporttheliftcylinder(boxCof
Figure13).
4.Pressupwardontheswitchtoextendtheliftcylinder(boxDofFigure13).
5.Installtheextendedportionoftheliftcylindertothecargobedusingaclevispinandhairpincotter(box
EofFigure13).
g036021
Figure12
11

Important:Useablocktosupporttheliftcylindersothatitextendsupwardata45°angle.
g185788
Figure13
12

RemovingthePropRodAssembly
Removethe2bolts(3/8x2-1/2inches),2angenuts(3/8inch),and3bolts(5/16x3/4inch)fromtheproprod
assembly,andremovetheproprodassembly(Figure14).
g036807
Figure14
13

Operation
Important:Drivingthemachinewiththecargobedraisedmaycausethemachinetotiporrolleasier.
Thebedstructuremaybecomedamagedifyouoperatethemachinewiththebedraised.
•Operatethemachineonlywhenthecargobedisdown.
•Afterdumpingthecontentsinthecargobed,lowerthebed.
CAUTION
Thebedmaybeheavyandcouldcrushyourhandsorotherbodyparts.
Keepyourhandsandotherbodypartsclearwhenloweringthebed.
UnlockingandLockingtheBedLatch
Important:Unlockthebedlatchwhenusingtheelectriclifttoraiseandlowerthebed.
Important:Lockthebedlatchwhenusingrearattachments.
Tounlockthebedlatch,pullthebedlatchtowardyou(Figure15).
Tolockthebedlatch,pushthebed-latchbrackettowardthecenterofthemachineuntilyouhearthebedlatch
lockintoposition(Figure15).
g037384
Figure15
14

RaisingandLoweringtheBed
Important:Unlockthebedlatchwhenusingtheelectriclifttoraiseandlowerthebed.
Pressupwardontheswitchtoraisethebed(Figure16).
Pressdownwardontheswitchtolowerthebed(Figure16).
g036086
Figure16
15

DeclarationofIncorporation
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
07143404500001andUp48VElectricLiftKit,Workman
GTXUtilityVehicle
48VELECTRICLIFTKIT,
WORKMANGTUtilityVehicle2006/42/EC, 2014/30/EU
07144404500000andUp12VElectricLiftKit,Workman
GTXUtilityVehicle
12VELECTRICLIFTKIT,
WORKMANGTUtilityVehicle2006/42/EC, 2014/30/EU
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium
JohnHeckel
Sr.EngineeringManagerTel.+3216386659
8111LyndaleAve.South
Bloomington,MN55420,USA
January29,2019