Saeco PRIMEA LINE Operating manual

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Primea Line
Primea 2006 From page 02 to page 79
Primea 2007 From page 80 to page 158

REV. 02 - Mar. 07
TECHNICAL SERVICE
MANUAL
PRIMEA
LINE
Issue May 2006
All parts of this document are property of Saeco International Group. All rights reserved.
This document and relative information herein is provided without liability deriving from any errors or omissions. Furthermore,
no part may be reproduced, used or collected with the exception of that authorized in writing or in accordance with a contrac-
tual clause.

REV. 02 - Mar. 07
PRIMEA Contents
1/1
PRIMEA TECHNICAL SERVICE MANUAL (Rev.02 March 07)
1. Introduction (rev.00)
1.1 Documentation required
1.2 Tools and equipment required
1.3 Safety warnings
2. Technical data (rev.00)
2.1 Product technical data
2.2 Internal / external machine components
3. Summarized instructions (rev.02)
3.1 Client and programming menu (rev.00)
3.2 Maintenance and cleaning (rev.02)
4. Diagrams (rev.00)
4.1 Wiring diagram (rev.00)
4.2 Component load table (rev.00)
4.3 Water circuit diagram (rev.00)
5. Troubleshooting (rev.02)
5.1 Primea Touch and Touch Plus test functions (rev.01)
5.2 Primea Touch e Touch Plus diagnosis function (rev.02)
5.3 Primea Ring test functions (rev.01)
5.4 Primea Ring diagnosis function (rev.01)
5.5 Error messages for Service personnel (rev.01)
6.5 Problems, Causes, Remedies (rev.01)
6. Operating logic (rev.02)
6.1 Multi-way valve (rev.01)
6.2 Autocappuccino facility (rev.01)
6.3 Motor-driven tray (rev.00)
6.4 Prima water (rev.01)
6.5 SBS valve (rev.00)
7. Component assembly / disassembly (rev.01)
7.1 Top cover (rev.00)
7.2 Right side cover (rev.00)
7.3 Left side cover (rev.00)
7.4 Coffee dispensing head (rev.00)
7.5 Electronics (rev.00)
7.6 Gearmotor (rev.00)
7.7 Pump (rev.00)
7.8 Boiler and multi-way valve assembly (rev.00)
7.9 Boiler (rev.00)
7.10 Multi-way valve (rev.01)
7.11 Oetiker clamp assembly and disassembly (rev.00)
7.12 Coffee grinder (rev.00)
7.13 Grinder adjustment/assembly and disassembly
7.14 Strength adjustment (rev.00)
7.15 Autocappuccino facility (rev.01)
7.16 Motor-driven drip tray (rev.00)
8. Maintenance schedule (rev.01)
8.1 Routine maintenance Check list (rev.01)
9. Amendments made to technical service manual (rev.00)
9.1 Latest amendments (rev.00)

REV. 02 - Mar. 07
CHAPTER 1
INTRODUCTION
REV.00
PRIMEA Chapter 01

REV. 02 - Mar. 07
1.1 Documentation required
The followingtechnical documentationlis required for repairs:
Instruction booklet for specific model
Technical documentation for specific model (diagrams, exploded drawings)
1.2 Tools and equipment required
As well as the standard equipment, the tools listed below are required.
1 Special screwdriver with Torx T15 tip and Pozi Drive screwdriver for casing and work
on the coffee grinder.
1 Digital thermometer with full 200°C scale
This must be suitable for measuring in liquids and on surfaces.
1 Set of pliers for Oetiker clamps
1 Pincer
1.3 Safety warning
Before starting operations on the machine, consult the instruction booklet.
Observe all current standards related to the repair of domestic appliances.
Always disconnect the power plug from the mains before carrying out repairs. Simply turning
off the main switch is not sufficient to prevent electrical discharge.
This domestic appliance is rated as insulation class I.
Insulation and dielectric rigidity tests must be performed on completion of repairs.
1/1
PRIMEA Chapter 01

REV. 02 - Mar. 07
CHAPTER 2
TECHNICAL DATA
REV.00
PRIMEA Chapter 02

REV. 02 - Mar. 07
2.1 Product and component technical data
Power supply and output: 230 V~, 50 Hz, 1500 W / 120 V~,50/60 Hz, 1300 W
Temperature control: 2 (NTC) variable resistor sensors – transmit the value to
the electronic board
Safety system: Thermostat at 170°C with manual reset on
both heaters + 192° fuse
Coffee heat exchanger output:
Stainless steel
Steam heat exchanger output
Stainless steel
1300 W - to dispense coffee and hot water
1090 W – for steam delivery
Motor-driven tray 24 V stepper motor
Water levelsensor Capacitive sensor
Gearmotor: DC motor (24 V) in two directions
of rotation
Cup warmer plate: Activated via MENU display
PTC Type
Pump: Ulka reciprocating piston type with thermal cutout at
100°C
48 W, 230 V, 50 Hz, Type EP5 GW
41 W, 120 V, 50 Hz
approx. 13 - 15 bars
Pressure relief valve: Opening at approx. 17 - 19 bars
Water filter: In tank
Coffee grinder: DC motor with ceramic plate
grinders
Coffee strength control Hall sensor – Pulse control. Dose adjustment can
be set from 7 – 10 g.
Multi-function valve Beverage selection control
Cappuccino valve Enables automatic frothing
Amps: During heating phase
approx. 5.6 A to 230 V / 10.8 A to 120 V
Energy consumption: On Stand –By approx. 4.6 Wh in machine ready status no
beverages dispenses 39 Wh 4.5 A (230 V)
Dimensions: l x h x d in mm: 350/390/430
Weight: 14 kg
Water tank holds: 1.75 l
Coffee container capacity 350 g. pre-ground coffee
Milkcontainer capacity 0.32 l.
Heat exchanger capacity: approx. 10 cc
Water circuit filling time: approx. 10 sec on first filling cycle
Heating time: approx. 55 sec.
Dispensed drink temperature: approx. 73°C - 83°C
Grinding time: approx. 6-8 sec.
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PRIMEA Chapter 02

REV. 02 - Mar. 07
Grounds drawer
Service
door
Main on/off
switch
Pre-ground
coffee bin
Pre-ground coffee
container lid
Pre-ground coffee
container
Cup
warmer
Touchscreen
display
SBS
Brew
group
Drip
tray
Button to raise/lower
drip tray
Milk tank com-
partment
Water tank
Hot water dispense
pipe (spout)
Brew group Drip tray
2.2 Internal / external machine components
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External:
PRIMEA Chapter 02

REV. 02 - Mar. 07
Internal:
Gearmotor unit
compartment
Multi-way valve
Boiler unit
Pump
assembly
Coffee grinder
Door
microswitch
Cappuccino maker
unit
Power board
PRIMEA Chapter 02
3/3

REV. 02 - Mar. 07
CHAPTER 3
BRIEF
INSTRUCTIONS
REV.02
PRIMEA Chapter 03