Saimo 6105 Service manual

6105
6105
6105
6105 Belt
Belt
Belt
Belt Feeder
Feeder
Feeder
Feeder integrator
integrator
integrator
integrator ---
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6105
6105
6105
6105 Belt
Belt
Belt
Belt Feeder
Feeder
Feeder
Feeder integrator
integrator
integrator
integrator
Installation,
Installation,
Installation,
Installation, Operating
Operating
Operating
Operating and
and
and
and Service
Service
Service
Service
Manual
Manual
Manual
Manual

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Declaration
Thanks for purchasing SAiMO products. This manual guides you through the application of your
selected products, covering the information necessary for installation, operation, maintenance and
service. This document may not be copied or reproduced in any way without the express written
consent of SAiMO . Please note that SAiMO reserves the right to change and/or improve the product
design and specifications without notice. Thanks for your understanding and support.
Please read and observe the following safety precautions found throughout this manual.
DANGER
DANGER
DANGER
DANGER
FAILURE TO OBSERVE WILL CAUSE VERY SERIOUS PERSONAL INJURY OR DEATH.
WARNING
WARNING
WARNING
WARNING
FAILURE TO OBSERVE COULD CAUSE SERIOUS PERSONAL INJURY.
PROMPT
PROMPT
PROMPT
PROMPT
HELPS YOU USE THE INFORMATION INDICATED ON THE EQUIPMENT BETTER.
·Please read through all the documents dispatch ed together with the equipments before you start
to work with the equipments.
·For the sake of personal safety and normal operation of the equipments, it is imperative to assure
that only the designed AC power supply is to be used. Reliable 3-pin earthed power outlets must
be used to avoid electric shock when touching the enclosure. Ensure that the rated voltage of the
display or other peripheral devices is compatible with your local AC power requirements.
·The equipment must be protected against thunderstrike.
·Disconnect all the cables from the equipment before you attempt to move the equipment.
·Do not attempt to change any components or external connections on the equipment before the
equipment is powered off.
·Avoid inadvertent power interruption during normal operation.
·Only qualified technicians can be allowed to open the enclosure of the equipment.
·keep the equipment from moisture. Shut off power from the equipment immediately if it is splashed
with water or other liquids occasionally.

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Table of Contents
Chapter
Chapter
Chapter
Chapter 1
1
1
1 Introduction
Introduction
Introduction
Introduction ................................................................................................................................................
................................................................................................................................................
................................................................................................................................................
................................................................................................................................................ 1
1
1
1
1.1 General ................................................................................................................................................................. 1
1.2 Technical Specifications ....................................................................................................................................... 3
1.3 Features ................................................................................................................................................................ 3
1.3.1 Measuring Function .................................................................................................................................. 4
1.3.2 Monitoring Function .................................................................................................................................. 5
1.3.3 Printing Function ....................................................................................................................................... 6
1.3.4 Communications (Optional) ..................................................................................................................... 6
Chapter
Chapter
Chapter
Chapter 2
2
2
2 Belt
Belt
Belt
Belt scale
scale
scale
scale Installation
Installation
Installation
Installation Guidelines
Guidelines
Guidelines
Guidelines ..............................................................................................................
..............................................................................................................
..............................................................................................................
.............................................................................................................. 7
7
7
7
2.1 General ................................................................................................................................................................. 7
2.2 Wind and Weather Influence ................................................................................................................................. 7
2.3 Conveyor Support ................................................................................................................................................. 7
2.4 Location of the Belt scale ..................................................................................................................................... 7
2.4.1 Belt Tension ................................................................................................................................................ 7
2.4.2 Conveyor With Concave Curve ............................................................................................................... 8
2.4.3 Conveyor with Convex Curve .................................................................................................................. 8
2.4.4 Tripper ......................................................................................................................................................... 8
2.4.5 Consistent Belt Loading ........................................................................................................................... 8
2.4.6 Single Loading Point ................................................................................................................................. 8
2.4.7 Material Slippage ....................................................................................................................................... 8
2.5 Gravity Type Belt Tensioner ................................................................................................................................. 8
2.6 Belt Troughing Angle ............................................................................................................................................ 9
2.7 Weigh Area Idler ................................................................................................................................................... 9
2.7.1 Weigh Area Idler Construction ................................................................................................................. 9
2.7.2 Troughing Angle of Idler ........................................................................................................................... 9
2.7.3 Self-aligning Idler (preventing belt misalignment) ................................................................................ 9
2.7.4 Idler Alignment ........................................................................................................................................... 9
Chapter
Chapter
Chapter
Chapter 3
3
3
3 Belt
Belt
Belt
Belt scale
scale
scale
scale Installation
Installation
Installation
Installation Procedures
Procedures
Procedures
Procedures ...........................................................................................................
...........................................................................................................
...........................................................................................................
........................................................................................................... 10
10
10
10
3.1 N62-1 Belt scale Installation .............................................................................................................................. 10
3.1.1 Overview ................................................................................................................................................... 10
3.1.2 Terminology .............................................................................................................................................. 10
3.1.3 Location of N62 Belt scale ..................................................................................................................... 11
3.1.4 Field Preparation for Installation ........................................................................................................... 11
3.1.5 Weighbridge Installation ......................................................................................................................... 11
3.2 N63-3 Belt scale Installation .............................................................................................................................. 12

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3.2.1 Overview ................................................................................................................................................... 12
3.2.2 Terminology .............................................................................................................................................. 13
3.2.3 Location of N63 Belt scale ..................................................................................................................... 13
3.2.4 Field Preparation for Installation ........................................................................................................... 14
3.2.5 Weighbridge Installation ......................................................................................................................... 14
3.2.6 Scale Idler Installation ............................................................................................................................ 15
3.3 N64-4 Belt scale Installation .............................................................................................................................. 16
3.3.1 Overview ................................................................................................................................................... 16
3.3.2 Terminology .............................................................................................................................................. 17
3.3.3 Location of N64 Belt scale ..................................................................................................................... 17
3.3.4 Field Preparation for Installation ........................................................................................................... 17
3.3.5 Weighbridge Installation ......................................................................................................................... 18
3.3.6 Scale Idler Installation ............................................................................................................................ 18
3.4 Load Cell Installation ........................................................................................................................................ 19
3.4.1 Overview ................................................................................................................................................... 19
3.4.2 Inspection, Unpacking and Storage ..................................................................................................... 19
3.4.3 Installation ................................................................................................................................................ 20
3.4.4 Principle of Operation ............................................................................................................................. 21
Chapter
Chapter
Chapter
Chapter 4
4
4
4 6105
6105
6105
6105 Integrator
Integrator
Integrator
Integrator Installation
Installation
Installation
Installation ....................................................................................................................
....................................................................................................................
....................................................................................................................
.................................................................................................................... 22
22
22
22
4.1 General ............................................................................................................................................................... 22
4.2 6105 Integrator Installation ............................................................................................................................... 22
4.2.1 Mounting ................................................................................................................................................... 22
4.2.2 Safety Precautions .................................................................................................................................. 22
4.2.3 Wiring (External Power Supply) ............................................................................................................ 23
Chapter
Chapter
Chapter
Chapter 5
5
5
5 Operation
Operation
Operation
Operation ..................................................................................................................................................
..................................................................................................................................................
..................................................................................................................................................
.................................................................................................................................................. 25
25
25
25
5.1 Keypad ............................................................................................................................................................... 25
5.2 Run Menu ........................................................................................................................................................... 26
5.2.1 Reset Total ............................................................................................................................................... 26
5.2.2 Alarm Menu .............................................................................................................................................. 27
5.3 Main Menu ......................................................................................................................................................... 27
5.3.1 Initial Setup Menu ................................................................................................................................... 28
5.3.2 Calibration ................................................................................................................................................ 37
5.3.3 System Data Menu ................................................................................................................................. 45
5.3.4 I/O Definition Menu ................................................................................................................................. 52
5.3.5 Communication Menu ............................................................................................................................. 61
5.3.6 Alarm Setup Menu .................................................................................................................................. 63
5.3.7 Loadout Setup Menu .............................................................................................................................. 66
5.3.8 Password Setup Menu ........................................................................................................................... 66
5.3.9 Diagnostics Menu .................................................................................................................................... 68
5.3.10 Statistics Menu ........................................................................................................................................ 69

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Chapter
Chapter
Chapter
Chapter 6
6
6
6 Integrator
Integrator
Integrator
Integrator Maintenance
Maintenance
Maintenance
Maintenance ...........................................................................................................................
...........................................................................................................................
...........................................................................................................................
........................................................................................................................... 72
72
72
72
6.1 Daily Maintenance Routines of 6105 Integrator ................................................................................................ 72
6.2 6105 Integrator Troubleshooting --- Fault Isolation .......................................................................................... 72
6.2.1 Power Supply Examination .................................................................................................................... 74
6.2.2 Speed Input .............................................................................................................................................. 74
6.2.3 Load Cell Input ......................................................................................................................................... 74
6.2.4 Current Output (Optional) ...................................................................................................................... 75
6.2.5 Constant Setup ........................................................................................................................................ 77
6.3 Usual Troubleshooting ....................................................................................................................................... 77
Chapter
Chapter
Chapter
Chapter 7
7
7
7 Speed
Speed
Speed
Speed Sensor
Sensor
Sensor
Sensor .............................................................................................................................................
.............................................................................................................................................
.............................................................................................................................................
............................................................................................................................................. 78
78
78
78
7.1 General ............................................................................................................................................................... 78
7.2 Inspection, Unpacking and Storage ................................................................................................................... 78
7.3 Installation ......................................................................................................................................................... 79
7.3.1 Mechanical Part Installation ................................................................................................................... 79
7.3.2 Electrical Part Installation ....................................................................................................................... 79
7.4 Working Principle .............................................................................................................................................. 80
Chapter
Chapter
Chapter
Chapter 8
8
8
8 Belt
Belt
Belt
Belt Scale
Scale
Scale
Scale Maintenance
Maintenance
Maintenance
Maintenance ............................................................................................................................
............................................................................................................................
............................................................................................................................
............................................................................................................................ 81
81
81
81
8.1 General ............................................................................................................................................................... 81
8.2 Daily Maintenance Routine for Belt Scale ......................................................................................................... 81
8.3 Troubleshooting the Belt Scale ........................................................................................................................... 82
Chapter
Chapter
Chapter
Chapter 9
9
9
9 Belt
Belt
Belt
Belt Scale
Scale
Scale
Scale Installation
Installation
Installation
Installation Parameters
Parameters
Parameters
Parameters ..........................................................................................................
..........................................................................................................
..........................................................................................................
.......................................................................................................... 83
83
83
83
9.1 Scale Capacity .................................................................................................................................................... 83
9.2 Belt Scale Dimensions ........................................................................................................................................ 83
9.3 Load Cell Data ................................................................................................................................................... 88
Chapter
Chapter
Chapter
Chapter 10
10
10
10 Permanent
Permanent
Permanent
Permanent Field
Field
Field
Field Record
Record
Record
Record ..........................................................................................................................
..........................................................................................................................
..........................................................................................................................
.......................................................................................................................... 89
89
89
89

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Chapter
Chapter
Chapter
Chapter 1
1
1
1Introduction
Introduction
Introduction
Introduction
1.1
General
General
General
General
Incorporating the latest technologies and years of industry, Saimo Weigh Belt Feeder Systems provide
accurate and reliable solutions for weighing, totalizing, flow rate control for industries such as
metalliferous ore blending, power generation, quarry, cement, chemical and food, etc.
The belt feeder senses and weighs the material passing through the weighbridge to determine unit
weight (in kgs/m) of the material on the belt. Belt speed is continually measured with a digital speed
sensor whose pulse output is proportional to belt speed. The speed sensor is mounted on the tail-pulley
to assure accurate belt speed measurement and detection of any possible slippage. The speed signal
and weight signal are combined in to the 6105 microprocessor-based integrator which generates and
displays a true-rate signal in TPH and the total of material fed. A n internal controller compares the
flow rate signal to the feedrate setpoint derived from an industrial computer and send s necessary output
signal to the frequency converter, consequently changing the feeder ’ s belt speed to maintain the
desired constant rate of material fed. The total of material fed is monitored by the computer which
submits shutoff signal when a setup total is reached. This manual provides the information necessary
for installation, operation, maintenance and service of the 6105 integrator.
The 6105 integrator is available in panel mount and field mount. By processing the weight signal from
the load cell and the speed signals from the speed sensor, It calculates and displays flowrate and total
of the material fed.
Figure 1-1 6000 Series Integrator -- Panel Mount

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Figure 1-2 6000 Series Integrator --- Field Mount

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1.2
Technical
Technical
Technical
Technical Specifications
Specifications
Specifications
Specifications
(a) Chinese / English menu
(b) Weighing Capability
· The 6105 integrator is capable of connecting up to eight 350 Ωloads and acquiring a speed signal
from the speed sensor, to calculate flow rate and total.
· The 6105 integrator has the function of automatic zero calibration.
(c) Ambient Environment
· Location: Indoor or outdoor, as close as possible to the load cells, free from damp and dust.
· Temperature:
Storage temperature : -40~+70
º
C
Operati ng temperature -10~+50 ºC
· Max imum Relative Humidity: 95%
(d) Power Requirements
·220VAC ±10% or 110VAC ±10% 50Hz
·Fuse: 2A
·EMI / RFI filter
(e) Load Cell
· offers 10VDC (+/- 10% ), 5 00mA excited power , up to 8 load cell s
· Sensitivity : 0.5mV/V ~ 3.5mV/V
· Max. input signal 33mV
· L oad cell shield grounding
· E xcitation compensation circuit is employed when the cable distance is over 60 meters but less
than 900 meters .
· Local or remote compensation can be selected by a jumper set.
(f) Mainboard Digital Input
The mainboard provides 6 programmable inputs for receiving dry contact on-off signal
(g) Mainboard Digital Output
The mainboard provides 8 programmable outputs.
(h) Outline Dimensions
Panel mount: Outliner dimensions: 288mm x 144mm x185mm
Front panel dimensions: 284mm x140mm
Field mount: Outline dimensions: 312mm x 380mm x 150mm
Mounting hole dimensions: 240mm x 450mm

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1.3
Features
Features
Features
Features
Saimo 6105 integrator is specially designed for belt scales, meeting all measuring and control
requirements on typical applications.
The software has been solidified into the memory chip. Each preprogrammed function can be activated
automatically by operating from the keypad or installing the optional expansion board.
Saimo 6105 integrator has a powerful and user friendly operating interface, easy for function selection,
data setup, operation and maintenance.
The following functions have been completed into Saimo 6105 integrator.
·Measuring
·Monitoring
·Printing
·Communication
Figure 1-3 Front Panel
1.3.1
1.3.1
1.3.1
1.3.1 Measuring
Measuring
Measuring
Measuring Function
Function
Function
Function
1. Instantaneous Flowrate Calculation
The signal delivered by the load cell(s), which represents the weight per unit length of the belt(kg/m), is
multiplied by the signal delivered by the speed sensor which represents the belt speed (m/s). The result
of this operation is the instantaneous flowrate (kg/m x m/s=kg/s) which is then multiplied by suitable
constant to obtain the value in the required engineering units (kg/h or ton/h, etc.). An adjustable
damping filter is provided separately for displayed rate and current outputs.
2. Flow Totalization
The total is accumulated by multiplying mass per unit length by incremental length and totalizing the
result in engineering units.
3. Zero and Span Automatic Calibration
Zero and span calibrations are based on belt length defined by a number of belt revolutions.

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To calculate the exact number of revolutions, the instrument counts the pulses delivered by the speed
sensor (one pulse represents a specific belt length); when the required number of pulses is reached,
the instrument ends the calibration test, and compares the actual totalized value to the theoretical one
(0 for zero calibration), and calculates the calibration constant.
The calibration constant is a calculated value that can be factored based on an actual material test.
- Electronic Calibration (R-Cal)
Allows the operator to perform the calibration without the need of applying test weights or test chain
on the weighbridge. The electronic calibration checks all the circuitry including the load cell, and is
performed by unbalancing the load cell bridge using a precision resistor. The calibration constant is
calculated on the basis of the load cell and the scale data.
- Test Weight Calibration
Requires the positioning of test weights on the weighbridge
- Chain Calibration
Requires the application of calibrated chains on the belt. This method is the nearest to actual
operating conditions.
- Material Calibration
I s performed by running a known quantity of material on the scale and weighing that quantity on a
static scale of known accuracy.
4. Zero Tracking (AZT)
Under a preset minimum flowrate when enabled, the instrument makes subsequent automatic zero
calibrations with the following sequence:
- performs automatic zero for one test duration.
- continuously repeats above zero calibration as long as feed rate remains below AZT preset value.
5. Current Output Signals
An optional current output/analog input board is available. Each current output may be programmed via
the keyboard to deliver one of the following signals:
- flowrate
- belt loading
- belt speed
- control signal
1.3.2
1.3.2
1.3.2
1.3.2 Monitoring
Monitoring
Monitoring
Monitoring Function
Function
Function
Function
Saimo 6105 integrator is equipped with an indication system. Indication can be in the form of:
- status indications
- process alarms
- programming errors
- equipment failures
The integrator includes internal diagnostics that will generate alarms in case of hardware failures or
programming errors. The following process alarms are also provided:
·Belt slip (two speed sensors recommended)
·Alarms for high and low flowrate, speed and weight
These alarms are visible on the display and can be acknowledged and reset through keyboard, digital

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input or serial line. Alarms can be delayed to avoid intervention in case of short time peaks. Each
individual alarm can be programmed to operate as alarm, shut down or to be ignored.
1.3.3
1.3.3
1.3.3
1.3.3 Printing
Printing
Printing
Printing Function
Function
Function
Function
Periodical and under command prints can be obtained by connecting a serial printer to an optional
communication board.
1.3.4
1.3.4
1.3.4
1.3.4 Communications
Communications
Communications
Communications (Optional)
(Optional)
(Optional)
(Optional)
·Serial Communications
The communication protocol allows a remote intelligent device to read and eventually write the
contents of the registers.
During the communication activity, the 6105 integrator always acts as a Slave. This means it
responds to a request from a Master device on the line, but never attempts to send messages out.

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Chapter
Chapter
Chapter
Chapter 2
2
2
2
6105
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6105 Integrator
Integrator
Integrator
Integrator I
I
I
I nstalla
nstalla
nstalla
nstalla tion
tion
tion
tion
2.1 General
General
General
General
This chapter contains the information about the installation, configuration and initial programming of the
6105 belt feeder integrator. Initial programming is a machine directed procedure prompting the operator
to enter required conveyor and belt scale parameters. After all parameters have been entered, the
integrator performs an unassisted zero and span calibration.
The controller should not be installed at a place subject to severe variation environmentally. I t is
preferred to be installed indoors, otherwise proper protective measures should be taken to prevent it
from exposure to direct sunlight, moisture, collision and severe mechanical vibration.
2.2 6105
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Integrator
Integrator
Integrator Installation
Installation
Installation
Installation
Th e 6105 integrator must be installed indoors, not be exposed to excessive vibration, heat or moisture.
The panel mount integrator should be installed in a control panel. After installation, dustproof measures
should be taken for the front panel of the integrator and the control cabinet.
2.2.1
2.2.1
2.2.1
2.2.1 Mounting
Mounting
Mounting
Mounting
The 6105 field mount feeder controller can be vertically secured to the rigid and flat wall through the 4
mounting holes at the back of the enclosure. Care should be taken to insure the mounting surface is flat
so as not to twist or warp the fiberglass enclosure when tightening the mounting holes.
The 6105 panel mount integrator should have a clearance of at least 5cm at the top and bottom to allow
air circulation. In case that the integrator must be positioned under the heat sources, proper space
around the integrator should be reserved. Sufficient space should be kept behind the integrator to
facilitate wiring and changing fuse. The side clearance should be easy for securing the holding brackets
after the 6105 has been put in place. Disconnect power supply from the integrator when mounting the
bracket. From the back, insert the holding brackets on both sides of the integrator firstly, then screw
down tightly to secure the integrator and prevent dust ingress.
2.2.2
2.2.2
2.2.2
2.2.2 Safety
Safety
Safety
Safety Precautions
Precautions
Precautions
Precautions
Do not install, operate, or perform any maintenance procedures until you have read the safety
precautions which follow.
1. Do not connect power to the electronics or turn on the unit until you have read and understood this
entire manual. The precautions and procedures presented in this manual must be followed carefully
in order to prevent equipment damage and protect the operator from possible injury.
2. CAUTION
Hands and clothing must be kept away from all moving or rotating parts.
3. WARNING
Covers over the electronics should always remain in place during operation. They should be

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removed only fro maintenance procedures with the machine ’ s power OFF. Be sure to replace all
covers before resuming operation.
4. WARNING
All switches (such as control or power) must be OFF when checking input AC electrical connections,
removing or inserting printed circuit boards, or attaching voltmeters to the system.
5. Incoming voltages must be checked with a voltmeter before being connected to the electronics.
6. WARNING
Extreme caution must be used in testing in, on, or around the electronics, PC boards, or modules.
There are voltages in excess of 115V or 230V in these areas. Avoid high voltage and static
electricity around the printed circuit boards.
7. Maintenance procedures should be performed only by qualified service personnel and in
accordance with procedures / instructions given in this manual.
8. During maintenance, a safety tag (not supplied by Saimo) should be displayed in the ON/OFF
switch area as a precaution instructing others not to operate the unit.
9. Only qualified service technicians should be allowed to open and work in the electronics, power
supply, control, or switch boxes.
10. Objects should never be placed or stored on the integrator.
11. This equipment should not be operated nor utilized in applications other than those stated in the
original order. (To adapt production rates or applications, consult Saimo for recommendations.)
12. All panels covering the electronics must be in place and tight before wash down procedures.
Damage to the electronics could result from water, moisture, or contamination in the electronics
housing.
2.2.3
2.2.3
2.2.3
2.2.3 Wiring
Wiring
Wiring
Wiring (External
(External
(External
(External Power
Power
Power
Power Supply)
Supply)
Supply)
Supply)
Do not connect power unit until you have read and understood this entire section. Improper connection
may result in damage to your integrator.
CAUTION
Verify that the input voltage is correct with an AC voltmeter before you connect it to the integrator.
Earth ground must be provided to the integrator. Do not use conduit to provide this ground.
A readily accessible disconnect device (such as breaker, maximum 20A) shall be incorporated in the
field wiring. This disconnect device should be in easy reach of the operator and it must be marked as
the disconnecting device for the equipment.
1. Critical wiring conditions:
A. Insure power is off.
B. Do not route load cell and signal cables in the same conduit with power cables or any large source of
electrical noise.
C. Earth ground all enclosures and conduits. A ground connection between all conduit is required.

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D. Wiring should be long enough to allow the field terminal entry panel to swing down for circuit board
access.
E. Connect the shields ONLY where shown.
F. Check that all wires are tight in their connections.
G. Never use a “ megger ” to check the wiring.
H. A readily accessible disconnect device (such as breaker, maximum 20A) shall be incorporated in the
field wiring. This disconnect device should be in easy reach of the operator and it must be marked
as the disconnecting device for the equipment.
I. All conduits should enter the bottom of the enclosure. Do not run conduit through the top or sides of
the enclosure.
2. The following figure shows the wiring diagram of the 6105 integrator.:
Figure 4-1 6105 Integrator Wiring Diagram
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Chapter
Chapter
Chapter
Chapter 3
3
3
3
Opera
Opera
Opera
Opera tion
tion
tion
tion
3.1 Keypad
Keypad
Keypad
Keypad
This chapter describes operating procedures for the 6105 integrator.
The keypad on the front panel includes hard keys and five soft keys. Hard keys located on the right half
side of the front panel perform specific functions as assigned. Below is a list of the keys and their
functions:
1. “ RUN ” – enter the running mode, the controller can enter the running mode whenever the key is
pressed .
2. “ MENU ” – enter the main menu
3. “ CHK ” – self-check function (disabled)
4. “ DEL ” – delete the digit or punctuations
5. Num eric key s 0~9 — input the data parameter
6. Decimal “ . ”— input the decimal
7. “ UP ” , “ DOWN ” , “ RIGHT ” , “ LEFT ” arrow key — move cursor in different directions
The five soft keys located under the LCD perform different functions depending on the menu being
Figure 5-1 Front Panel

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3.2
Run
Run
Run
Run Menu
Menu
Menu
Menu
3.2.1
3.2.1
3.2.1
3.2.1 Reset
Reset
Reset
Reset Total
Total
Total
Total
Press “ RSET TOT ” from the Run Menu, the following screen is displayed:
Press TOT RSET soft key, the integrator will display ” Press ENT to reset total. ” Then Press ENT key to
reset the total.
If ENT key is pressed, the reset total will be zero, but the master total remains not changed.
To reset the master total, enter “ System Password Setup ” menu to get the access to this function.
2006-3-21 12:00:00 Scale#1
8 000000 t
888 t/h
1m/s
System running!
ZERO PID BAT SYS RSET
CAL BMP RUN ALRM TOT
2006-3-21 12:00:00 Scale#1
8 000000 t
888 t/h
1m/s
System running!
ZERO TOT MAIN
CAL RSET TOT

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3.2.2
3.2.2
3.2.2
3.2.2 Alarm
Alarm
Alarm
Alarm Menu
Menu
Menu
Menu
O n the Run Menu, pressing “ SYS ALRM ” soft key enters the following screen:
Use Up/Down scroll keys to move the cursor to the desired item and press ENT to confirm and then
change the settings.
3.2.3
3.2.3
3.2.3
3.2.3 PID
PID
PID
PID Control
Control
Control
Control Menu
Menu
Menu
Menu
In the Run Menu, pressing “ PID BMP ” soft key enters the following screen:
Use Up/Down scroll keys to move the cursor to the desired item and press ENT to confirm and then
change the settings.
There are two parameters settable on this screen. “ Set Rate ” represents the flow rate setting value.
“ Output ” represents the control output.
When the “ Setting Mode ” is set to “ LOCAL ” , the “ Set Rate ” setting is allowed to be manually input.
When the “ Control Mode ” is set to “ MANU ” , the “ Output ” setting is allowed to be manually input.
2006-3-21 12:00:00 Scale#1
ALARM DETAILS
ALARM NAME: [LO SPEED ]
ALARM DATE: [ 2005-06-08 ]
ALARM TIME: [ 12:00:00 ]
ALARM ACTION: [ NEW ]
System running!
RUN ALRM PAGE PAGE
RSET DOWN UP
2006-3-21 12:00:00 Scale#1
8 00 t /h
SET RATE : [ 800 t/h ]
OUTPUT : [ 100 % ]
Press
↑
or
↓
key, then press ENT!
ZERO PREV
CAL RUN

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3.3
Main
Main
Main
Main Menu
Menu
Menu
Menu
Press ” MENU ” button on the front panel, the following screen is accessible.
Press a numeric key (1-5) to select the submenu. Press “ RUN ” to return to Run Menu. Use the USA
CHR soft key to switch between Chinese and English.
Press “ PAGE DOWN ” soft key, the second page of the Main Menu is displayed as follows:
Press numeric keys (6-10) to select the submenu. Press “ PREV RUN ” to return to Run Menu. Press
“ PAGE UP ” soft key to return to the first page of the Main Menu.
2006-3-21 12:00:00 Scale#1
1. INITIAL SETUP
2. CALIBRATION
3. SYSTEM DATA
4. I/O DEFINITION
5. COMMUNICATION
Press a numeric key to select!
RUN PAGE USA
DOWN CHR
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6. ALARM SETUP
7. LOADOUT SETUP
8. PASSWORD SETUP
9. DIAGNOSTICS
10. STA TISTICS
Press a numeric key to select!
PREV PAGE
RUN UP

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3.3.1
3.3.1
3.3.1
3.3.1 Initial
Initial
Initial
Initial Setup
Setup
Setup
Setup Menu
Menu
Menu
Menu
5.3.1.1
5.3.1.1
5.3.1.1
5.3.1.1 Initial
Initial
Initial
Initial Setup
Setup
Setup
Setup 1
1
1
1
Press “ 1 ” from the first page of the Main Menu, the screen shows:
Pressing “ MAIN MENU ” soft key can return to the Main Menu.
Move the cursor to “ MEASURE UNIT ” with the up/down scroll keys; then press ENT , the following
screen is displayed.
In this menu, if Up/Down scroll keys are pressed, the default unit “ Metric ” is accepted and the cursor
moves to other variables.
Otherwise, if “ ENTR ” soft key is pressed, the measure unit value changes among “ English ” , “ Metric ”
and “ Mixed ” . When the desired option is displayed, press “ SURE ” soft key to input the value. At this
time the screen returns to the first page of Initial Setup 1 menu.
You can use the same method to setup other units listed in the menu.
Measure Units: English, Metric, Mixed
Total Units: t, kg
Length Units: Meters
Flow Rate Units: t/h, kg/h, t/m, kg/m
2006-3-21 12:00:00 Scale #1
INITIAL SETUP 1
Measure Units : [ METRIC ]
Total Units: [ t ]
Length Units: [ METERS ]
Rate Units: [ t/h]
Press ENTR to select, then press ENT!
MAIN PAGE
MENU DOWN
2006-3-21 12:00:00 Scale #1
INITIAL SETUP 1
Measure Units : METRIC
Total Units: [ t ]
Length Units: [ METERS ]
Rate Units: [ t/h]
Press ENTR to select, then press SURE!
MAIN ENTR SURE PAGE
MENU DOWN

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5.3.1.2
5.3.1.2
5.3.1.2
5.3.1.2 Initial
Initial
Initial
Initial Setup
Setup
Setup
Setup 2
2
2
2
Press “ PAGE DOWN ” soft key from the first page of the Initial Setup 1 Menu, the first page of the Initial
Setup 2 Menu is shown as follows:
Use Up/Down scroll keys to move the cursor to the desired variable, and press ENT to enter the
following screen.
If a digital value is entered , and press “ SURE ” soft key, the screen return to the first page of Initial Setup
2 menu. You can use the same method as described in section 5.3.1.1 to setup other parameters listed
in the menu.
Load Cell Unit: kg
Scale Capacity: Min:1 Max:200000
Scale Division: 0.1 、0.2 、0.5 、1、2、5、10 、20 、50 、0.01 、0.02 、0.05 、0.001 、0.002 、
0.005
Scale Code: Min:0 Max:500
2006-3-21 12:00:00 Scale #1
INITIAL SETUP 2
Loadcell Units: [ kg ]
Scale Capacity: 500
Scale Divison: [ 1 ]
Scale Code: [ 1 ]
Press ENTR to select, then press SURE!
MAIN SURE PAGE PAGE
MENU DOWN UP
2006-3-21 12:00:00 Scale #1
INITIAL SETUP 2
Loadcell Units: [ kg ]
Scale Capacity: [ 500 kg/h ]
Scale Division: [ 1 ]
Scale Code: [ 1 ]
Press ↑or ↓key, then press ENT!
MAIN CODE PAGE PAGE
MENU DATA DOWN UP