Sakai SW300 Installation and operation manual

No. 3498-35580-A
A Read this handbook thoroughly and understand the whole information
contained before trying
to operate, inspect and service your machine!
OPERATING &
MAINTENANCE
INSTRUCTIONS
MODEL
SW300
SW32 0
SW33 0
From SW300 ~ VSW22 ~ 20101
SW320 ~ VSWf23 ~ 20101
SW330 ~ VSW24 ~ 20101
SAKAI®

[ CONTENTS
CONTENTS
PREFACE
MACHINE
AND ENGINE IDENTIFICATION NUMBERS 1
SAFETY NOTiCES.................. 2
1. BASIC PRECAUTIONS FOR SAFETY
1
.1 General Precautions 4
1.2 Preparation for Safe Operation............................................. 6
1.3 Before Starting the Engine.......... 7
1.4 After Starting the Engine.... 8
·1.5 Di.Jring·operation : .. : ~ 8
1.6 Loading and Unloading 10
1.7 Transportation : :
11
1.8 Handling the Battery.; ~ , 11
1.9 Towing : 12
1.10 Before Servicing 13
1.11 During Servicing 14
1.12 Safety Decals 16
2. OPERATION
2.1 Instruments and Controls 18
2.1 .1 Operator's station 18
2.1.2 Gauges, indicator lamps and warning lamps 19
2.1.3 Switches 21
2.1.4 Operating levers and pedals 24
2.1.5 Fuse box 25
2.2 Handling and Adjustments : : 25
2.2.1 Seat adjustment. 25
2.2.2 Scraper adjustment and replacement.. 26
2.2.3 Disengaging the brake when towing 26
2.3 Operation 27
2.3.1 Before-starting inspection ; 27
2.3.2 Startinglhe·engine 28
2.3.3 After starting the engine
29
2.3.4 Ti·avelit"lg 30
2.3.5 Stopping / Parking
31
2.3.6 Stopping the Engine 32
2.3.7 Check after Stopping the Engine 32
2.4 Vibratory Operation 33

PREFACE]
PREFACE
This operator's manual serves as a guide for the use of your Sakai SW300,SW320, SW330
Vibrating Roller for those who are new to the machine, and also for the people who have
experience
in using the Machine and want to refresh their knowledge for the machine.
Read this manual thoroughly and try to fully understand the information before operating your
machine. Keep this handbook at hand whenever you do your work.
The main subjects of this manual are:
(1) Basic precautions for safety,
(2) Operation, (3) Daily maintenance and (4) Specifications.
For operation and maintenance
of the engine, refer to the Engine Instruction Manual
furnished separately. Descriptions
in this manual can differ from the machine instructions of
your machine due to the results of the investigation and improvement
in its design. If you
have any inquiry regarding your Machine or this manual, contact our distributors.
FRONT
~
LEFT REAR
SW300,320,330
o
RIGHT
<;;;J

I CONTENTS
2.5 Sprinkler 34
2.6 Precautions for Work 36
2.6.1 Compaction operation 36
2.6.2 When going downhill 36
2.6.3
On a slope 36
2.7 Applicable Jobs 37
2.8 After Operation
37
2.9 Loading and Unloading 38
2.9.1 Use of a trailer equipped with a winch 38
2.9.2 Self-propelling
39
2.9.3 Use of a hoist. 40
2.10 After Loading the Machine
.41
2.11 Transportation 41
2.12 Operation in Cold Weather .41
2.12.1 Fuel oil and grease .41
2.12.2 Coolant 42
2.12.3 Battery 43
2.13 When the Cold Season
is Over .43
2.14 For a Long Storage Period .44
2.15 During the Storage Period .44
2.16 When the Battery Has Discharged
.45
2.16.1 Connection and disconnection of booster cables .46
3. PERIODICAL MAINTENANCE
3.1 Precautions 47
3.2 Walk-Around Checking
51
3.3 Periodical Maintenance Points 52
3.4 Maintenance Procedure 54
(1) Every 10 hours or daily 54
(2) Every 100 hours 56
(3) Every 500 hours 57
(4) Every 1000 ~lours 59
(5) As required 69
3.5 Feeding Water and Lubricants ,
72
3.6 Electric Wiring Diagram 74
4. SPECIFICATIONS 76

MACHINE AND ENGINE IDENTIFICATION NUMBERS
MACHINE AND ENGINE IDENTIFICATION NUMBERS
When ordering parts or making inquiries about your machine, the following information is
requested:
(1) Machine model
Indicated on the dashboard in the operator's station.
~[~
MODEL_ •
CHASSIS NO. __
SAKAI HEAVY INDUST~IES, ~TD.
(2) Machine serial number
SW300 ¢ VSW22....()CXXXJ
SW320 ¢ VSW23....()CXXXJ
SW330 ¢ VSW24....()CXXXJ
(3) Engine serial number
-1-

[ SAFETY NOTICES
SAFETY NOTICES
For the safe use of your machine, correct handling and periodical maintenance are of utmost
importance. Thoroughly read the safety precautions described
in this manual. Do not attempt
to operate and maintain your machine until you gain a full understanding of these safety
statements.
This manual covers the proper and safe method of driving and handling of this machine for its
intended use. When this machine
is used a manner, other than that covered in this manual,
you must assume responsibility for your own personal safety.
In this manual and on the machine, you will find safety notices. Each safety notice starts with
a signal word as shown below:
A DANGER Denotes that there
is an extreme hazard. If you fail to
take proper precautions, it
is highly likely that you could
be killed or seriously injured (The color of the symbol A
is red).
A WARNING Denotes that there is a hazard. If you fail to take proper
precautions, you could be killed or seriously injured
(Symbol A
is orange).
A CAU1"ION
Calls attention to safety practices. If you fail to take
proper precautions, you could be injured
or cause
damage to the machine (Symbol A
is yellow).
-2-

ISAFETY NOTICES
It is almost impossible for the safety notices in this manual and or the machine to cover all
the potential dangers. Keep alert to possible dangers not mentioned
in this manual and on
the decales.
A WARNING
Do n()t operate your machine before you read its operator's
manual thoroughly.
Incorrect"operation can kill
or cause injury.
It is your responsibility to operate the machine safely.
*,Non-approved modifications can pose safety-related problems. Before making any
modifications, consult your distributor. For an injury or damage to the machine caused by
non-approved modifications, Sakai accepts
no responsibility.
*' Basic precautions for safe operation of your machine are discussed beginning on page 4.
*' To operate and work with your machine, you must be qualified.
-3-

A WARNING: Negligence of these instructions can lead to accidents.
1. BASIC PRECAUTIONS FOR SAFETY I
1. BASIC PRECAUTIONS FOR SAFETY
1.1 General Precautions
• Read thoroughly the operator's manual.
• Understand the functions of the controls and gauges.
Familiarize yourself with
their location and how to
operate them. Understand the meaning of all the
symbols.
• Obey the worksite rules.
• Follow the worksite rules such as matters forbidden or to be attended to, and working
procedures.
• Wear protective clothing to suit the work.
• Wear clothing, safety shoes and hard hat to suit your work.
• Do not wear clothing and accessories that tend to get caught
in the controls or protruded
portions of the machine.
Do not wear oily clothing.
• According to the type of jobs, wear safety goggles or mask.
W
~
~~i51l
F>
• Know the work area in advance.
• Know the terrain, geology and conditions of the road surface at the worksite. Start working
after securing safety such as stationing a guardsman or putting
up barriers where there is
a risk of falling of the machine or collapse of shoulder.
• Provide against an accident.
• Decide in advance the means of communication in an emergency. Know the location and
use of an extinguisher and first-aid kit.
• Know the capability of the machine.
• Thoroughly understand the performance of your machine and correctly operate the
machine to meet the requirements of the job site. Operating the machine beyond its
capabilities may lead to
an accident. Use your machine within its capability.