Salsco MINI ASPHALT PAVER Product manual

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TABLE OF CONTENTS
MODEL 05004 MINI PAVER, DESCRIPTION
COVER & TABLE OF CONTENTS……………………………….….….……..Pages 1 – 2
STATEMENT OF FACT …………………………………..……………...………… Page 3
SPECIFICATIONS & FEATURES ……………………..………………...………….Page 4
MACHINE REGISTRATION …………………………………………..…………….Page 5
SAFETY & OPERATING INSTRUCTIONS …………………………...…..…….Pages 6-7
SERVICE & MAINTENANCE INSTRUCTIONS …………………..…………….…Page 8
PARTS DIAGRAMS ………………………………………….…………….………Pages 9-13
SERVICE BULLETIN………………………………………………….…………...Pages 14
TORQUE CHARTS …………………………………………………….……………Page 15
WARRANTY POLICY/PROCEDURE …………………………….….…….……...Page 16-17
COPYOF WARRANTY CLAIM FORM….……………………….….….………...Page 18
COPY OF DEALER DELIVERY REPORT AND WARRANTY CARD………….Page 19
SERVICE SCHEDULE LOG …………………………………….…….…………...Page 20
SALSCO, INC.
105 School House Road
Cheshire, CT 06410
800-872-5726, 203-271-1682
203-271-2596 (Fax)
www.salsco.com, [email protected]

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STATEMENT OF FACT
You have just purchased the highest quality, most dependable, 05004 Mini Paver, on the
market today. This unit has the ability to meet exact standards and perform for years with
minimum downtime. HOWEVER, it cannot read nor will it understand this manual no
matter how long you leave it on top of the machine.
It is your responsibility to read and understand this manual; it is also your responsibility
to be certain this information is passed along to anyone who is expected to operate this
equipment. Should you choose not to read, understand and pass along the information
provided you, please expect equipment failure and possible injuries to persons around this
equipment.
For the safety of the operator, it is imperative that this manual is carefully read and
understood.
Once you have read this manual, it is your responsibility to be sure that all new operators
read and understand this manual, especially all cautions stated.
As a manufacturer of equipment, we have a responsibility to design a safe piece of
equipment. NOTE: The important safeguards and instructions in this manual are not
meant to cover all possible conditions and situations that may occur. It must be understood
that common sense, caution, and care are factors, which cannot be built into any product.
These factors must be supplied by the person(s) caring for and operating this equipment.
ONLY YOU CAN PREVENT ACCIDENTS!!

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SPECIFICATIONS & FEATURES
The SALSCO SIDEWALKER* is the only sidewalk paver on the market. It has the ability to pave a 36"
to 72" wide path at a speed of 50 ft. per hour with an asphalt depth of 1/4" to 5".
The unit is equipped with a 13 HP Honda electric start engine with an infinitely variable hydrostatic
drive forward or reverse.
The screed, which is free floating with adjustments to control asphalt thickness and compensate for
variations in ground contour, also includes adjustment to crown or invert pavement surfaces. The
hopper can be fed on either side by curb feeding or wheelbarrows.
The unit size is 54" wide x 96" long with a height of 36" and a weight of 1040 lbs. It has a ground
transport speed of 3 1/2 M.P.H.
PLEASE REFER TO THE "CAUTIONS" SECTION IN THIS MANUAL

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MACHINE REGISTRATION
MANUFACTURED BY: SALSCO, INC.
105 School House Rd., Cheshire, CT 06410
800-872-5726, 203-271-1682, 203-271-2596 (Fax)
THIS MANUAL COVERS MODEL (s): 05004, MINI PAVER
This company reserves the right to discontinue, add improvements to, or change the design of any model
or product at any time without obligation to improve existing machines, either by changing the design or
adding new parts.
It has been and will continue to be the policy of SALSCO to update existing machines at its own
discretion. Whenever possible, new designs will be made in such a way that they can be "Retro Fit" if so
desired.
Record in the space provided below the model and serial number of this unit. Please retain these
numbers for future reference.
No parts orders will be accepted WITHOUT MODEL NUMBERS OR PART NUMBERS. All part
numbers are listed in this manual.
_____________________________________________ ___________________
Serial Number Model Number
NOTE: Be sure to complete your warranty card. This will insure immediate processing of any warranty
claims.
READ AND UNDERSTAND THIS MANUAL BEFORE STARTING THE MACHINE
1/06

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"CAUTIONS"
BEFORE YOU START THIS MACHINE:
1. READ and UNDERSTAND owner's manual.
2. BE SURE that the "forward/reverse" lever is locked in neutral position before
starting engine.
3. NEVER leave machine running while unattended.
4. NEVER reach under or into machine while it is running.
5. BE SURE that screed is in full "UP" position when machine is in transport.
6. UNDER NO CIRCUMSTANCES ever allow any part of your body or anyone
else's body to come in contact with moving drive parts such as, but not
limited to, chains, sprockets, couplings, and cylinders.
7. ALWAYS remove spark plug wire, make sure engine switch is off, throttle is
in "STOP" position, and shut gas off when working on or checking this
machine.
8. DO NOT remove caution decals.
9. Safety decals should be replaced immediately after repainting or when they
become illegible. **SEE NOTE BELOW**
**NOTE**
SAFETY IS A PRIME CONCERN AT SALSCO AND THE SAFETY DECALS
ON YOUR MACHINE ARE A HIGHLY VISIBLE AND CONSTANT REMINDER TO
ALL OPERATORS. REPLACEMENT SAFETY DECALS MAY BE OBTAINED
FROM YOUR LOCAL DEALER OR BY CALLING TOLL FREE 1-800-872-5726.
NEVER OPERATE THIS MACHINE WITHOUT GUARDS IN PLACE.

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OPERATION & START-UP INSTRUCTIONS
A) BE SURE that "Forward/Reverse" lever is locked in neutral position.
B) Place switch on motor to "ON" position. Place Choke Lever (just under air
cleaner) to "CHOKE" position if needed.
C) Place Toggle Switch on control panel to "ON" position.
D) Place Throttle Lever on control panel to "FAST" or "START" position and push
starter switch button to start engine.
E) Place Throttle Lever to "LOW" engine speed and return Choke Lever to
"NORMAL" position.
F) The "Forward/Reverse" Lever is supplied with two lock levers, which can be
lifted away individually. Pull the Drive Lever for "FORWARD" and push for
"REVERSE".
G) BE SURE that the screed is lifted to the "UP" position before transport.
H) Adjust the two Screw Handles on screed for proper paving depth.
MAINTENANCE
1. There are nine (9) grease fittings on this unit. One (1) on each front wheel,
one (1) on each front wheel pivot bushing and one (1) on each screed
adjustment bearing. They should be greased weekly.
2. All chains and sprockets should be checked daily for alignment and lubricated
if needed.
3. Check engine manual for maintenance on engine oil, gearbox oil, and air
cleaner.
BEFORE PERFORMING ANY MAINTENANCE
REMOVE KEY FROM ENGINE & DISCONNECT PARK PLUG.

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SERVICE AND DISASSEMBLY PROCEDURE
1)
a. REMOVE spark plug wire.
b. MAKE SURE that engine switch is in "OFF" position.
c. MAKE SURE throttle is in "STOP" position.
d. Shut off gas.
e. Drop screed to "DOWN" Position.
2)
a. Remove Cylinder Mounting Pins and place cylinder with hoses to right side
of machine.
b. Remove Pivot Arm Bolts, Screed Bearing Bolts, and Connecting Link Bolts.
Pivot Arms and Screed can now be removed.
*NOTE: (Right arm is still connected to main frame with Hydraulic
Hoses).
3) TO REMOVE HOPPER
a. Support front side of hopper so that it will not fall when bolts are removed.
b. Remove two bolts on rear underside of hopper.
c. Remove two bolts from side legs of hopper.
d. Remove two bolts from Hopper Extension Plate. Front and rear Extension
Plates can be removed from hopper if desired.
e. Hopper can be lifted off the main frame.
4) TO REMOVE MOTOR AND PUMP ASSEMBLY
a. Remove one bolt from Adjustable Connecting Link.
b. Remove Hydraulic Hoses from Hydrostatic Pump. Be sure to mark each
hose for ease of reassembly.
c. Remove Throttle Cable and gas line to motor.
d. Remove bolts, motor and then pump assembly can be removed.
5) TO REMOVE HYDRAULIC TANK
a. If it is necessary to remove Hydraulic Tank, remove only the hoses that
are necessary and mark them clearly to where they connect for ease of
reassembly.
b. Remove bolts and then tank can be removed. Should Hydraulic Hoses
become mixed up, connect A to A, B to B, etc. as shown in diagram.
TO REASSEMBLE; REVERSE PROCEDURE

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CHAIN ADJUSTMENTS
PLEASE FIND BELOW A CHART, WHICH IS SELF-EXPLANATORY WITH RESPECT TO
WHY SPROCKETS WEAR. PLEASE ADVISE YOUR CUSTOMERS THAT CHAINS SHOULD
BE CHECKED FOR ALIGNMENT AND TIGHTNESS DAILY AS POINTED OUT IN OUR
SERVICE MANUAL. WHILE IT SHOULD NOT BE NECESSARY TO ADJUST THE CHAINS
DAILY, WE DO SUGGEST AT LEAST A VISUAL INSPECTION.
IF YOU SHOULD HAVE ANY FURTHER QUESTIONS, PLEASE DO NOT HESITATE TO
CONTACT US.

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BOLT SIZE
Thds Per Inch
SAE Grade 5
SAE Grade 8
¼
20
28
10
---
14
---
5/16
18
24
19
---
29
---
3/8
16
24
33
---
47
---
7/16
14
20
54
---
78
---
½
13
20
78
---
119
---
9/16
12
18
114
---
169
---
5/8
11
11
154
---
230
---
¾
10
10
257
---
380
---
7/8
9
9
382
---
600
---
1
8
8
587
---
700
---
Below is a quick reference chart for various “Flat Head
Cap Screws” and the torque recommendations.
VALUES ARE STATED IN FOOT POUNDS

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WARRANTY POLICY
Please remember to complete and return your Warranty Card and Dealer Delivery Report. Warranty
Claims will not be considered if the Warranty Card and Dealer Delivery Report have not been
returned to Salsco.
Your Salsco Commercial or Turf Equipment product is a commercial type product and is normally manufactured and sold for commercial or
industrial use. Salsco will, for the original purchaser, for one (1) year from the date of purchase (90 days if used for rental purposes) repair or
replace, free of charge, any SALSCO part or parts found to be defective in material, workmanship or both. Any transportation or shipping
charges will be borne by the purchaser. If, during the warranty period stated above, the product does not function properly due to defect, simply
contact Salsco and follow the Warranty Procedures included in this manual.
This warranty does not include:
Incidental or consequential damages and is exclusive of any implied warranties.
Normal maintenance parts, including, but not limited to hoses, chains, belts, filters, lubricants, etc.
Parts or components, which are covered under the original manufacturer warranty, including, but not limited to engines, pumps, and
motors.
WARRANTY PROCEDURE
In order for Salsco to consider your warranty claims in a timely manner you must follow the simple procedures listed below:
MACHINE OR PART FAILURE
a) Call our service department for helpful instruction on how to correct or repair the problem. Preventive maintenance will also be suggested.
b) When ordering parts for Warranty issues, you MUST retain possession of the old parts in question until notified with respect to returning the
parts to Salsco or other disposition.
c) Warranty Claims MUST be filed within 30-days from completion of the work performed. Contact our office for an electronic warranty claim
form.
d) Fill in all information requested on warranty claim form, a copy of which is included in this manual, (date of purchase, company name, address,
etc.). List all parts used. Make sure part numbers are correct. You can obtain these from your manual. (include good description of problem;
i.e. “leaking from spool” rather than “leaking”).
e) It is our goal to consider and reach a disposition on each Warranty Claim within 30-days from the date that it is received. Therefore it is
important that you respond promptly to any request for further information. Claims with no response to inquiries will be closed as “denied for
lack of response” 90-days from the date of request.
f) Email, Fax or Send Warranty Claim form to our Warranty Department. –Warranty on parts most often requires return of the parts that
were replaced. DO NOT DISCARD OLD PARTS UNTIL YOU HAVE RECEIVED A DETERMINATION AS TO WHETHER THESE
PARTS MUST BE RETURNED.
g) Our Warranty Department will contact and instruct you on how to return the Parts to Salsco on an RA #. Returns MUST be made within 30-
Days from issuance of RA #. FREIGHT CHARGES ON RETURN OF PARTS IS THE RESPONSIBILITY OF THE CUSTOMER.
Normal pre-delivery adjustments are not covered under warranty. Labor Warranties are based on reasonable time allowances as determined by
Salsco, Inc. and paid at 75% of posted labor rate. TRAVEL TIME IS NOT REIMBURSED UNDER THE WARRANTY POLICY.
h) Be sure to put the RA form inside the box that you are shipping back, also be sure to put on the outside of the box “Return of Goods” and the
RA #.
i) Ship returns via a traceable method such as UPS Ground Service. Be sure that the shipment is insured for the appropriate value. If uninsured
parts are lost, we cannot issue a credit.
PLEASE NOTE: Warranty forms should be filled out completely.
PREVENTIVE MAINTENANCE IS YOUR BEST INSURANCE AGAINST EQUIPMENT FAILURE. BE SURE TO READ THIS
MANUAL, ESPECIALLY THE MAINTENANCE, OPERATING AND CAUTION SECTIONS.
SALSCO, INC., 105 School House Rd.
Cheshire, CT 06410
800-872-5726, 203-271-1682
203-271-2596 (Fax)

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