Salvislab Thermocenter TC40 User manual

- 1 - Copyright © Salvis Lab / Edition 191107
Thermocenter TC40 / TC100
User Manual
swiss made

User Manual Thermocenter TC40 / TC100
DECLARATION OF CONFORMITY ..................................................................................................................4
IMPORTANT INFORMATION............................................................................................................................5
QUICK INFORMATION FOR SERVICE ....................................................................................................................5
TECHNICAL DATA SHEET...............................................................................................................................6
TECHNICAL DATA’S FROM THE OVENS.................................................................................................................6
INTRODUCTION ................................................................................................................................................7
OVERVIEW ........................................................................................................................................................7
APPLICATIONS...................................................................................................................................................7
CONTROLLER ....................................................................................................................................................7
DOOR ALARM ....................................................................................................................................................7
SAFETY ............................................................................................................................................................8
GETTING STARTED..........................................................................................................................................9
PARTS DELIVERED.............................................................................................................................................9
INSTALL REQUIREMENTS ....................................................................................................................................9
INSTALLING .......................................................................................................................................................9
CLEANING.........................................................................................................................................................9
YOUR SYSTEM COMPONENTS ....................................................................................................................10
CONTROLLER.................................................................................................................................................11
KEYPAD & DISPLAY .........................................................................................................................................11
OPERATING ....................................................................................................................................................12
HOW TO INTERPRET DISPLAYS DESCRIBED IN THIS MANUAL................................................................................12
MAIN MENU OVERVIEW ...................................................................................................................................13
1MAIN MENU TEMP & OPTIONS ......................................................................................................................14
2MAIN MENU PROGRAM .................................................................................................................................16
2.1 MENU PROGRAM START ............................................................................................................................17
2.2 MENU PROGRAM NEW...............................................................................................................................18
2.3 MENU PROGRAM EDIT ...............................................................................................................................21
2.4 MENU PROGRAM DELETE ..........................................................................................................................23
2.5 MENU PROGRAM PRINT .............................................................................................................................23
3MAIN MENU CONFIGURATION ........................................................................................................................24
4MENU SERVICE MODE ..................................................................................................................................25
OPERATING DISPLAYS .................................................................................................................................26
GENERAL........................................................................................................................................................26
5OPERATING DISPLAY: MANUAL MODE DELAYED START..................................................................................26
6STATUS DISPLAY: NORMAL MODE RUNNING ..................................................................................................26
7STATUS DISPLAY: PROGRAM MODE DELAYED PROGRAM START .....................................................................27
8STATUS DISPLAY: PROGRAM MODE PROGRAM RUNNING................................................................................27
9CANCEL A RUNNING PROCESS BY ESC KEY...................................................................................................27
10 MESSAGES AND ERRORS ............................................................................................................................28
PRINTER OPERATION ...................................................................................................................................29
CONNECTING A PRINTER .................................................................................................................................29
SAMPLE FOR PRINTING ....................................................................................................................................29
APPENDIX A....................................................................................................................................................30
TEMPERATURE LIMITER AND SAFETY CONTROLLER ...........................................................................................30
RANGE OF GRADIENT.......................................................................................................................................30
GRAPHICAL PRESENTATION OF A PROGRAM ......................................................................................................31
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APPENDIX B ................................................................................................................................................... 32
MENU STRUCTURE & INPUT FIELDS................................................................................................................. 32
APPENDIX C ................................................................................................................................................... 33
SCHEMATIC / WIRING DIAGRAM ...................................................................................................................... 33
APPENDIX D ................................................................................................................................................... 34
DRAWING THERMOCENTER TC 40................................................................................................................... 34
APPENDIX E ................................................................................................................................................... 35
DRAWING THERMOCENTER TC 100................................................................................................................. 35
APPENDIX F ................................................................................................................................................... 36
DRAWING SPARE PARTS ................................................................................................................................. 36
APPENDIX G................................................................................................................................................... 37
SPARE PART NUMBERS .................................................................................................................................. 37
Copyright© SalvisLab / Edition 191107 - 3 -

DECLARATION OF CONFORMITY
Declaration of Confirmity
Wir
We Renggli AG / Salvis-Lab
Nous
(Name des Anbieters) (supplier's name) (nom du fournisseur)
Birkenstrasse 31, CH-6343 Rotkreuz
(Anschrift) (address) (adresse)
erklären in alleiniger Verantwortung, dass das Produkt
declare under our sole responsibility that the product
déclarons sous notre seule responsabilité que le produit
Drying Oven TC 40 / 100
Konstruktionsjahr 2002
(Bezeichnung Typ oder Modell, Los-, Chargen- oder Seriennummer, möglichst Herkunft und Stückzahl)
(name, type or model, lot, batch or serial number, possibly sources and numbers of items)
(nom, type ou modèle, no de lot, d'échantillon ou de série, éventuellement sources et nombre d’exemplaires)
auf das sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder normativen Dokument(en)
übereinstimmt
to which this declaration relates is in conformity with the following standard(s) or other normative
document(s)
auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou autre(s) document(s) normatif(s)
(Titel und/oder Nummer sowie Ausgabedatum der Norm(en) oder der anderen normativen (Dokumente)
(title and/or number and date of issue of the standard(s) or other normative document(s)
(titre et/ou no et date de publication de la (des) norme(s) ou autre(s) document(s) normatif(s)
Gemäss den Bestimmungen der Richtlinie(n): following the provisions of Directive(s); conformément
aux dispositions de(s) Directive(s)
(falls zutreffend) (if applicable) (le cas échéant)
73/23/EWG 89/336/EWG
EN 60335-1 1988 EN 55014
(Ort und Datum der Ausstellung) (Name/Unterschrift oder Kennzeichnung des Befugten)
(Place and date of issue) (name and signature or equivalent marking of authorised person)
(Lieu et date) (nom et signature du signataire autorisé)
Rotkreuz, 12.02.2002 Marcel Käppeli
Technical Manager
- 4 - Copyright © SalvisLab / Edition 191107

Important Information
Quick Information for Service
Please fill out all necessary information for your Thermocenter.
It helps you when you contact your Dealer or Service department.
SERIAL NUMBER:
PHONE NUMBER SERVICE
PURCHASE DATE
SOFTWARE VERSION
(See Display at Power ON)
Notes:
Copyright© SalvisLab / Edition 191107 - 5 -

Technical Data Sheet
Technical Data’s from the ovens
TC-40 TC-100
Outer Dimension
Width mm 460 570
Height mm 501 631
Depth mm 527 660
Clearance distance from back wall mm 250 250
Clearance distance from side wall mm 250 250
Inner Dimension
Width mm 340 450
Height mm 370 500
Depth mm 330 460
Internal Volume L 40 100
Shelf Standard/max 1/8 1/8
Max. Load per shelf Kg 20 20
Weight (empty) Kg 30 50
Temperature Range approx. 5 °C over Room temp to °C 200 200
Temperature Variation 1) at 50 °C ± °C 0.4 0.4
Temperature Variation 1) at 100 °C ± °C 1.0 1.0
Temperature Variation 1) at 150 °C ± °C 1.5 1.7
Temperature fluctuation 2) at 150 °C ± °C 0.2 0.2
Heating up time 3) to 70°C Min 10 15
to 150 °C Min 24 35
to 200 °C Min 45
Recovering time after 30 sec door opening at 100 °C Min 4 7
A
ir changes (exhaust flap open) at 100 °C x/h 59 29
Power supply (±10%) 50/60 Hz Volt 230 230
Nominal Wattage Watt 1100 1100
Heat radiation at 100 °C Watt 145 230
at 150 °C Watt 300 544
Equipment
Microprocessor -Temperature Controller LCD Display Yes Yes
Timer Hours / Min. 0-999h 59m 0-999h 59m
A
djustable fan speed % 60 - 100 60 – 100
Printer – Communication Interface RS 232 Yes Yes
A
djustable Print Interval Yes Yes
Programming Program / Step 50 / 15 50 / 15
Ramp function adjustable in steps of °C 0.1 0.1
1) Measured with 3 temperature probes on horizontal level / divided in 1/3 of the chamber size
2) maximum temperature deviation in time for one temperature probe
3) to 98% of set temperature
All technical specification are specified for units with standard equipment at an ambient temperature of 25 °C (77 °F) and a voltage
fluctuation of ±10 %. The temperature data are determinated in accordance to following DIN 12880, part 2 respecting the recommended
wall clearances of 10 % of the height, width and depth of the inner chamber. All indications are average values, typical for units produced in
series. We reserve the right to alter technical specifications at all times without prior notice.
- 6 - Copyright © SalvisLab / Edition 191107

Introduction
Overview
The THERMOCENTER TC40 / TC100 is an oven with a patented design. All functional elements are
integrated in the door. Forced Air with an intelligent control of fan-speed in a range between 0-100%. of
ramping functions. Fast and accurate heating up procedure. More applications available to users
Microprocessor-controller with enhanced Fuzzy-Logic - Allows precise ramping of temperature as well as an
excellent reproduction of temperature distribution in the chamber.
Special Insulation - Less heat loss. Saves energy and costs. Ambient temperature of housing surface
Robust Swiss quality design – Made even for scientific applications
Work Chambers are of stainless steel and are provided with fully adjustable chromium plated rod shelves.
The chambers have well radiuses corners for easy cleaning.
Exterior is of textured powder coated mild steel.
Applications
The THERMOCENTER is an extremely versatile oven. It can be used Research & Development, Quality
Control as well industrial applications. Some examples: Drying and sterilization applications in scientific as
well as industrial usage suit well for this oven. A must when precise temperature distribution and a high
accuracy are needed. Examples of usage : Colour fastness test for textiles, Ageing test for plastics and foils,
Quality control of electronic circuits, Food analysis, Dry sterilization in hospitals
Note: The Thermocenter ovens are not built to use as ovens for drying substances which are
explosive or let free explosive gases during the drying process.
Controller
Fuzzy-Logic microprocessor controller with digital alphanumeric LCD-Display, real time clock, variable fan
speed and temperature ramp.
Intelligent Fan-Speed control IntelliFan - Wide range of temperature ramping functions. More user
application. In combination with Fuzzy-logic gives you an excellent stability of temperature distribution and
accuracy of programmed ramp.
Brilliant LCD Display for user-dialog and easy to operate keypad for fast programming and operating.
User dialog with controller is displaying your local language. Up to five languages can be selected.
Easy to operate and programming with EasyMenu
It allows the storage of 50 programs and 15 program steps (a step = a ramp, a temperature, a fan-speed and
a dwell time=Hold Time). The programs remain stored in memory even without external power (battery
buffered).
Holding Time (dwell time) 0 - 999h 59m
The real time clock allows a process to be started at any time – i.e.: on January 6, 2002 at 5 30 in the
morning.
RS-232 interface. All data can be protocolled with a printer or computer. Remote controlling and
programming, Door-Switch - switch-off heater/fan by opening door
Door alarm
The door is observed by a mechanical switch. It is not possible to start a manual process when the door is
open, the message “door open” will appear in the display. The heating process is interrupted when the door
is opened during a manual process (heating LED off), as soon the door is closed the heating process will
start again (heating LED on)
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Safety
DIN 12880 class 3.1 In case of over-temperature, a built in safety controller as a back-up circuit takes over
the control of the heating and will shutdown the oven.
There is also an additional mechanical over-temperature device which shuts down the oven
High quality accurate PT 100 temperature sensors.
Superior “Swiss Made” manufacturing quality according ISO9001

Getting Started
Parts delivered
Your System will be delivered with following Parts:
1 System Unit
1 Shelf
1 Power Cord
1 User Manual
Install requirements
Ensure that following conditions are met before you install the system.
Electric power connection as per type plate on inside of the door must meet your power connector.
For 230 V, 50/60 Hz min
For 115 V, 50/60 Hz min
The ambient temperature is min. +5° C ... max. 35° C (+40° F ... 95° F)
You can stack max 1 Thermocenter on top (for stacking adapter see option list)
If you install a ducting to exhaust system please see Option-List for further information
Leave at least 10cm space between system and walls or benches.
Installing
Place shelf in appropriate position.
Plug cord
Close door.
Switch power on
Display shows current Firmware Version see Power On Sequence
To start oven or program it see Chapter Operating Menus
Cleaning
To clean the System use mild detergents. No Acid or similar detergents should be used.
Copyright© SalvisLab / Edition 191107 - 9 -

Your System Components
1 Air Exhaust
2 Air Flap
3 Air Inlet
4 Door Handle
5 Controller
6 RS232 Connector
7 Shelf Glider
8 Shelf
9 Fan Outlet
10 Spring loaded door lock
11 Door Switch to indicate a open door (alarm switch)
4
3
2
1 5
6
11
9
10
8
7
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Controller
To control the system the controller has few “easy to use” buttons on a foil
keypad. Simply press desired button.
All information is displayed on a Liquid Crystal Display (LCD) with backlit.
LED Indicators for status of Power, Heat and Program are used to indicate the
main process status.
Buzzer (not visible) is indicating audible Status or Alarm
Keypad & Display
Buttons
SUp You can scroll through the menu structure
TDown You can scroll through the menu structure
Enter Confirm a menu selection, Confirm a value input or an answer choice
ESC Escape Cancel actual operation, Go back in Menu Structure, Quit actual state ….
+ Plus Increase a value in flashing input fields , Select multiple Choices;
Input Value must flash to make + button operable
- Minus Decrease a flashing value, Select multiple Choices;
Input Value must flash to make + button operable
ON/OFF Switch ON or OFF your System. When on LED is lit
LED Indicators
When lit: Heat Power is on
When lit: You are running a program
When flashing: A delayed start for program operation was entered.
Copyright© SalvisLab / Edition 191107 - 11 -

Operating
How to interpret displays described in this manual...
Power ON Sequence
Salvis Lab
Revision XX.XX
By pressing the power-on button, the display will show the
software version. All standard, pre-setted or saved information will
be loaded during this process. After a while display will show first
Main Menu Point
Input Field
Set Temperature
180.0°C
A input value which is underlayed with yellow(grey) background
means this value is flashing on the real display.
Multiple Input Fields
Set_Start-Date__
DDMMYY__17.08.07
If you reach a multiple input display first time, the first part (… of 3
in this example) of the input field is flashing to indicate input here..
Flashing input fields are changed with +/- keys
Multiple Choice Fields
Display_Interval
Off___On_______
In a multiple choice field the last actual setted (pre-set) option will
flash. Change option with + or –and confirm with 
Definitions of terms
What is a Set Temperature?
A Set Temperature is the target temperature you want operate the system with.
What is a Gradient?
A Gradient is the slope of the heating up process to the specific set temperature.
It is indicated as ºC / Minute. Negative Gradients are not allowed. The maximal value of a gradient is system
depending and has a range and is pre-defined by factory. A system specific curve of gradient corridors see
What is a Fan Speed?
The Fan-Speed is a percentage of a range of rounds per minute. The minimal or maximal RPM Value is
system depending. The % Value is based on this min/max range.
What is a Holding Time?
A timer is used to specify how long a set temperature has to be hold. The timer starts counting back when
the set temperature is reached. The maximal time you can set is: 999 hours and 59 minutes. This equals a
max time of 41 days 15 hours and 59 minutes
What is a Start Date/Time
If you are using a start date or time you will be able to set a future date/time to start the system with pre-
setted parameters i.e. temperature, Gradient, Fan Speed, Timer
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Main Menu Overview
General operation buttons
In general you can scroll through the menu points with the Tor Sbutton.
Select the desired menu point with 
1 Temperature & Options
Main Menu
Temp & Options
Manual operation with a set temperature. You can select options
like gradient, hold-time (dwell-time), fan speed, pre-setted start
date/time.
Press to select Ä1.1
ESC returns to Ä1
2 Program
Main Menu
Program
The menu Program is divided in menus for creating, editing,
deleting and printing programs.
Press to select Ä2.1
ESC returns to Ä1
3 Configuration
Main Menu
Configuration
This menu point allows you to configure the system
Press to select Ä3.1
ESC returns to Ä1
4 Service Mode
Main Menu
Service Mode
This menu point is protected by an access-code and is available
only for trained Service-Technicians.
Press to select Ä4.1
ESC returns to Ä1
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1 Main Menu Temp & Options
Main Menu
Temp & Options
Manual operation with a set temperature. You can select options
like gradient, hold-time (dwell-time), fan speed, pre-setted start
date/time.
Press to select Ä1.1
ESC returns to Ä1
1.1 Set Temperature
Set_Temperature_
_________120.0°C
+/- change desired value.
confirms and saves value Ä1.2
ESC restores the old value or returns to Ä1
1.2 Select Quick Start or Start with Options
Start_?___
Now__ Options
+/- Select desired answer
confirms and saves value
If Now selected: System will start immediately Ä6
If Option selected Ä1.3
ESC cancels and returns to Ä1
1.3 Set Gradient
Gradient
2,0°C/Min
+/- Change value
confirms and saves the value Ä1.4
ESC restores the old value or returns to Ä1
Note: A value of 0,0 means maximal possible heating rate!
1.4 Set Holding Time (dwell time)
Hold Time_______
HHH:MM____ 15:00
+/- Change value
confirm value and skips to the next input field (HH ÄMM) or
stores the time and go to Ä1.5
ESC restores the old value and skips back one input field
(MMÄHH) or goes back to Ä1
Note: A value of 0:00 means endless holding time
1.5 Set Fan Speed
Fan_Speed
____________100%
+/- Change value
confirms and saves the value Ä1.6
ESC restores the old value or returns to Ä1
Note: The minimal Fan Speed is depending on the system and is
factory set.

1.6 Set Start-Date
Start Date
DDMMYY__15.05.07
+/- Change desired value
confirm value and skips to the next input field (DD ÄMM,
MMÄYY) or stores the date and go to Ä1.7
ESC restores the old value and skips back one input field
(YYÄMM, MMÄDD) or goes back to Ä1
Note: The pre-set date is the actual date from the real-time clock.
1.7 Set Start Time
Start Time__
HH:MM______13:10
+/- Change desired value
confirm value and skips to the next input field (HH ÄMM) or
stores the time and go to :
If the Start Date and/or Start Time is in the past, the display will
return back to Ä1
If your Start Date and/or Start Time is in the future you will see
the operating display Ä5
ESC restores the old value and skips back one input field
(MMÄHH) or goes back to Ä2.1
Note: The pre-set time is the actual time from the real-time clock.
Copyright© SalvisLab / Edition 191107 - 15 -

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2 Main Menu Program
Main_Menu
_Program
The menu Program is divided in menus for creating, editing,
deleting and printing programs.
Press to select Ä2.1
T/Sto scroll through the Main Menu
ESC return to Ä1
2.1 Menu Program - Start
Menu_Program____
_Start
Start an existing program
confirm menu choiceÄ2.1.1
T/Sscroll through the Menu.
ESC return to Ä2
2.2 Menu Program - New
Menu_Program____
_New
Create a new program
confirm menu choice Ä2.2.1
T/Sscroll through the Menu.
ESC return to Ä2
2.3 Menu Program - Edit
Menu_Program____
_Edit
Edit an existing program
confirm menu choice Ä2.3.1
T/Sscroll through the Menu.
ESC return to Ä2
2.4 Menu Program - Delete
Menu_Program____
_Delete
Delete an existing program
to select [Delete Program] Ä2.4.1
T/Sscroll through the Menu.
ESC return to Ä2
2.5 Menu Program - Print
Menu_Program____
_Print
Print a program
to select [Print Program] Ä2.5.1
T/Sto scroll through the Menu.
ESC return to Ä2

2.1 Menu Program Start
Menu_Program____
_Start
Start an existing program
confirm menu choiceÄ2.1.1
T/Sscroll through the sub-menu.
ESC returns to Ä2
2.1.1 Select Program #
Program # ?
P04
+/- select desired program number
confirm value Ä2.1.2
ESC returns to Ä2.1
Note: Only stored only program numbers with content will
appear in the display. If no program exist a beep-message will
displayed.
2.1.2 Choose type of program start
Start_Prog___P04
Now_ Delayed
+/- select type of program start
accept choice
If Now selected: System starts immediately Ä6
If Delayed selected :Ä2.1.3
ESC returns to Ä2.1
2.1.3 Set Start Date
Start Date___P04
DDMMYY__15.05.07
+/- Change desired value
confirm value and skips to the next input field (DD ÄMM,
MMÄYY) or stores the date and go to Ä2.1.4
ESC restores the old value and skips back one input field
(YYÄMM, MMÄDD) or goes back to Ä2.1
Note: The pre-set date is the actual date from the real-time
clock.
2.1.4 Set Start Time
Start Time___P04
HH:MM______13:10
+/- Change desired value
confirm value and skips to the next input field (HH ÄMM) or
stores the time and go to :
If the Start Date and/or Start Time is in the past, the display will
return back to Ä2.1.2
If your Start Date and/or Start Time is in the future you will see
the operating display Ä7
ESC restores the old value and skips back one input field
(MMÄHH) or goes back to Ä2.1
Note: The pre-set time is the actual time from the real-time clock.
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2.2 Menu Program New
The storage capacity is 50 Programs with 15 Steps/Program. Each Step contains of a Set-Temperature, a
Gradient, a Hold-Time and a Fan-Speed.
The sample here assumes creating a program #4 with 2 Steps
Menu_Program____
_New_Program__
Create a new program
confirm menu choice Ä2.2.1
T/Sscroll through the Menu-Program.
ESC returns to Ä2
2.2.1 Create a new program
Program # ?__
_____________P04
+/- select desired program number
confirms the choice Ä2.2.2
ESC returns to Ä2.2
Note: Only free program numbers will appear in the display.
2.2.2 Set Temperature – Step 1
Set_Temperature_
04/01_____90.5°C
+/- change desired value. Pre-set value is the last used value in
manual mode.
confirm and saves Ä2.2.3
ESC restores the old value or returns to Ä2.2 and the step 1 as
well as selected program number is not stored !
Note: Display 04/01 means actual program/step number.
2.2.3 Set Gradient – Step 1
Gradient
04/01__1.5°C/Min
+/- change desired value
confirms the value Ä2.2.4
ESC restores the old value or returns to Ä2.2 and the step 1 as
well as selected program number is not stored !
Note: A value of 0:0 means maximal gradient
2.2.4 Set holding time (dwell time) – Step 1
Hold_Time
04/01_H:M_ 21:00
+/- Change desired value
confirm value and skips to the next input field (HH ÄMM) or
stores the time and go to Ä2.2.5
ESC restores the old value and skips back one input field
(MÄH) or goes back to Ä2.2 and the step 1 as well as selected
program number is not stored !
Note: A value of 0:00 means endless holding time
2.2.5 Set Fan Speed – Step 1
Fan_Speed
04/01_______100%
+/- change desired value
confirm value Ä2.2.6
ESC restores the old value or returns to Ä2.2
Note: The minimal Fan Speed is depending on the system and
is factory set.

2.2.6 Choose if a additional step is required
New_Step_?______
Yes No
+/- Select desired answer
accept
If Yes selected: step number will increment with 1Ä2.2.7
If No selected: Ä2.2.12
2.2.7 Set Temperature – Step 2
Set_Temperature_
04/02____110.0°C
+/- change desired value
confirm the value Ä2.2.8
ESC restores the old value or if in step 2 and higher returns to
Ä2.2.6 but the actual step will not be saved !
Note: Display 04/02 means actual program/step number
2.2.8 Set Gradient – Step 2
Gradient
04/02 2.0°C/Min
+/- change desired value
confirm the value Ä2.2.9
ESC restores the old value or if in step 2 and higher returns to
Ä2.2.6 but the actual step will not be saved !
2.2.9 Set Holding Time – Step 2
Hold_Time___
04/02_H:M_ 10:30
+/- Change desired value
confirm value and skips to the next input field (HH ÄMM) or
stores the time and go to Ä2.2.10
ESC restores the old value and skips back one input field (MÄH)
or if in step 2 and higher returns to Ä2.2.6 but the actual step
will not be saved !
Note: A value of 0:00 means endless holding time
2.2.10 Set Fan Speed - Step 2
Fan_Speed
04/02______ 100%
+/- change desired value
confirm the value Ä2.2.11
ESC restores the old value or if in step 2 and higher returns to
Ä2.2.6 but the actual step will not be saved !
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2.2.11 Choose if a additional step is required
New_Step_?______
Yes No
+/- Select desired answer
accept
If Yes selected: step number will increment with 1Ä2.2.7
If No selected: Ä2.2.12
2.2.12 End of programming sequence
End_of_Program_?
Yes No
+/- Select desired answer
accept
If Yes selected: Ä2.2.13
If No selected: Ä2.2.11
2.2.13 Confirming & Saving the new program
Program______P04
Stored..._______
Displays confirmation that the new program has been stored.
After a few seconds the display will return to Ä2.2