Samcon ExCam XPT Q6055 User manual

ExCam XPT Q6055
User Manual

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Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................5
2.1 Explosion protection............................................................................................5
2.2 Electrical parameters of the camera....................................................................5
2.3 Connection cable Ex-d - Ex-e (ASKDP03-T).......................................................6
2.4 Video-technical characteristics............................................................................7
2.5 Other technical data............................................................................................7
3Safety Instructions...................................................................................................7
4Assembly ..................................................................................................................8
5Electrical connection .............................................................................................10
5.1 Equipotential bonding/Grounding......................................................................11
5.2 Connection work on the device (terminal box) ..................................................12
5.3 External connection and protection...................................................................15
5.3.1 Direct routing from the ExTB-3 into the safe area...................................................................15
5.3.2 Routing via ExConnection Rail (optional accessories)............................................................16
5.3.3 Appropriate cables & cable entries..........................................................................................17
5.3.4 Cable kits - "plug and play" connection packages...................................................................19
5.3.5 Fusing......................................................................................................................................21
5.3.6 Plug assignment (RJ45) ..........................................................................................................21
5.3.7 Tests prior to switching on voltage ..........................................................................................22
6Opening the pressure-resistant housing .............................................................23
7Network access and visualization ........................................................................24
7.1 Browser Support................................................................................................24
7.2 Assigning the IP address...................................................................................24
7.3 Password/ Identification ....................................................................................25
8Maintenance/ Modification.....................................................................................26
9Reparation...............................................................................................................26
10 Disposal/ Recycling............................................................................................26
11 Drawings & 3D models.......................................................................................27

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Table of Figures and Charts
Fig. 2-1 Sectional view of ASKDP03-T..............................................................................6
Fig. 5-1 ExCam XPT Q6055 equipotential bonding.........................................................11
Fig. 5-2 Camera (Ex-d) and terminal box (Ex-e)..............................................................12
Fig. 5-3 Video Tutorial ExTB-3 ........................................................................................13
Tab. 5-4. Wire assignment of terminal box ExTB-3.........................................................13
Fig. 5-5 Sample circuit of terminal box ExTB-3................................................................14
Fig. 5-6 Photo of the occupied terminal box ExTB-3 .......................................................14
Fig 5-7 ExTB-3 -> Safe area............................................................................................15
Fig. 5-8 ExTB-3 -> ExConnection Rail.............................................................................16
Fig. 5-9 Barrier gland.......................................................................................................18
Fig. 5-10 Cable kit –plug & play connection package.....................................................19
Tab. 5-11 Available cable kits..........................................................................................20
Tab. 5-12 Recommendation for fusing ............................................................................21
Fig. 5-13 Plug assignment RJ45......................................................................................22
Fig. 6-1 Axis IP Utility ......................................................................................................25
History of revisions
Product: ExCam® XPT Q6055
Title: User Manual for ExCam®XPT Q6055
Doc. -Id. 180528-PT08BA-SS-ExCam XPT-Q6055_en_rev.00.docx
Author: Steffen Seibert, Grad. Eng.
Created on: 28.05.2018
Rev.
Index
Date
Name
Comment
Approved by the ATEX Supervisor
0
28.05.2018
S.Seibert
Compilation of the document

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1 Introduction
In the ExCam XPT Q6055 is a powerful IP dome camera of the latest generation, with 2-
megapixel resolution at 1920x1080p points. It is certified by ATEX, IECEx and EAC-Ex.
This dome camera can endlessly rotate around its own axis. When tilted, it covers a 180°
area, and the picture is automatically turned around. This is done with a high speed and
precision.
The ExCam series is certified both in accordance with the European (ATEX) and interna-
tional directive (IECEx). The explosion-protected housing is approved for the ATEX group
II for zones 1, 2, 21 and 22 including the explosion groups IIC / IIIC. To see other approv-
als, please visit our website at www.samcon.eu
In designing the ExCam XPT Q6055, we attached a very high importance to safety, me-
chanical precision and high quality of stainless steel.

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2 Technical data
2.1 Explosion protection
Identification marks
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex d IIC T6 Gb
Explosion protection (dust): Ex tb IIIC T80°C Db IP68
Protection class: IP 68 (IEC /EN 60529)
Transport/storage temperature: 0°C…+40°C
Ambient temperature (EX)
1
: -50°C…+60°C
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 14 ATEX 7539 X
IECEx Certificate of Conformity: IECEx TUR 14.0026X
EAC-Ex TUR Report: RU C-DE.MI062.B.01921
2.2 Electrical parameters of the camera
24VDC Power input:
Permissible temperature range: -50°C < Tamb < +60°C
Power supply: 24 VDC
Power consumption: approx. 60W@-50°C
(depends on the temperature)
PoE+ Power input:
Permissible temperature range: -0°C < Tamb < +60°C
Power supply: PoE, IEEE 802.3at class 4
Reference voltage: 48 VDC (44...54 VDC)
Maximum power consumption: 19 W
Typical power consumption: 13 W
1
Explosion protection-relevant maximum ambient temperature range relevant to explosion protection, deviation from the functional
temperature range, functional temperature range (MTBF)

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2.3 Connection cable Ex-d - Ex-e (ASKDP03-T)
Description: Data transfer and power supply of the camera module
(compliant with DIN EN 60079-14),
Jacket colour: green (GN), similar to RAL3001
Outside diameter: 17.00 ± 0.5 mm
Bending radius: 10 x Dawhen installed and 5 x Daafter relocation
Data line: 4 x 2 x AWG22/1 CAT.6a
Performance elements: 3G1.5 (BK-BU-GN/YE)
Properties: PUR halogen-free, flame-retardant,
UV-resistant, chemical resistance, shielded
(see www.samcon.eu)
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling&mounting/ASKDP03-T_Datasheet.pdf
Fig. 2-1 Sectional view of ASKDP03-T

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2.4 Video-technical characteristics
We use the AXIS Q6055 Dome Camera in a pressure-resistant enclosure. For details,
please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-q6055
2.5 Other technical data
Camera (Ex-d)
Terminal box (Ex-e)
Permissible ambient temperature
0°C … +60°C
(for PoE+ power supply)
-50°C … +60°C
(at 24 VDC power supply)
-60°C … +55°C
Protection class as per EN
60529/IEC 529
IP68
(Test conditions: 24h/3m
water column 5°C°
IP66
Housing material
- stainless steel, mat. no. 1.4404
- LEXAN
polyester resin
Weight
about 15 kg
about 1 kg
Dimensions
D195mm x 378mm
145mm x 145mm x 71mm
3 Safety Instructions
Please absolutely adhere to the directions for safety in the
installation instructions for the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/20-Ex-Cameras-Analog/ExCam-Series-T08-EX-Installation-Manual.pdf

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4 Assembly
Work preparation:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
Attention!
Depending on classification of hazard areas, a work approval has to be
obtained. When you open the pressure-resistant enclosure under volt-
age, it is absolutely necessary to prevent potentially explosive atmos-
phere!
To ensure the best image quality delivered by the network camera, plan the installation
site carefully (consider light conditions, object distance or size, angle and minimum object
distance to the focus).
Use appropriate tools and aids
When working, ensure a safe stand.
Make sure that any static charge is avoided
Attention!
Please pay attention to the national security, installation and accident
prevention regulations (e.g. DIN EN 60079-14) and the safety instruc-
tions given below in this User Manual, as well as the ones in the Instal-
lation Guidelines!
Attention!
Adhere to the provisions of the IECEx ATEX and
EX installation instructions for mounting and starting up!
ExCam®XPT Q6055 consists of a flame-proof camera housing (Ex-d) and a connection
chamber of a high degree of safety (Ex-e). Both areas are separated by a reinforced 5 m
line.
Mount the camera as high as possible, according to the desired field of view.
Install the connection chamber so that a good accessibility is provided, in order to facilitate
electrical connection.
Attention!
Please pay attention to the national and local regulations for mounting
heavy loads. In case of doubt, take appropriate security measures.

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Drawings for drill hole patterns and further information can be viewed on our product
page:
Quick link:
https://www.samcon.eu/en/produkte/netzwerk/excam-xpt-q6055/
Option mounting accessories
Wall bracket
WMB-...
WALL MOUNT EXCAM XPT (01538-001)
Wall bracket for the T08-TNXCD series
Suitable for hanging the camera on walls.
The scope of delivery includes a protective cover
for the wall bracket. The cover protects the cable
and cable routing as required by 60079-14 and
does not let the cable and cable glands be directly
exposed to water splashes.
Material: stainless steel 1.4404
Load bearing: 45 kg
Dimensions: 460 x 140 x 220 mm
Pole adapter
PMB-…
POLE MOUNT EXCAM XPT (01539-001)
TNXCD pole adapter for wall mount
Material: stainless steel 1.4404
Suitable for pole diameters
between 110 and 150 mm
Load-bearing capacity: 50 kg
Ceiling adapter
CMB-…
CEILING MOUNT EXCAM XPT
TNXCD pole adapter for ceiling mount
Material: stainless steel 1.4404
Load-bearing capacity: 50 kg

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5 Electrical connection
Attention!
The electrical connection of the equipment must only be carried out by
officially qualified and skilled personnel!
Attention!
It is absolutely necessary to ground the ExCam®series housing via the
PA connection.
Attention!
The minimum length of the connecting cable must not be less than
three meters! The connection cable must be protected!
Attention!
Please pay attention to the national security, installation and accident
prevention regulations (e.g. DIN EN 60079-14) and the safety instruc-
tions given below in this User Manual, as well as the ones in the Instal-
lation Guidelines!
The ExCam®XPT Q6055 is equipped with an electrical connection cable of type
ASKDP03-T and a pre-assembled and pre-wired terminal box ExTB-3. The maximum
transmission range from the camera to the next active network interface is 100 meters
and can be individually specified by the client. The user is NOT authorised to do any
electrical connection procedures inside the pressure-resistant enclosure.

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5.1 Equipotential bonding/Grounding
Fig. 5-1 ExCam XPT Q6055 equipotential bonding
Equipotential bonding/grounding of the camera body is absolutely necessary, in order to
avoid static charges and formation of sparks. For this purpose, a screw terminal is pro-
vided at the rear side, at the bottom (right) (see Figure 5.1). The cross-section of the
equipotential bonding should comply with the National Ground Rules (at least 4 mm2).
Wiring table:
Potential
Colour (IEC 60757)
Cross-sec-
tion
Comment
PA
GN/YE
4 mm2(rigid)
-

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5.2 Connection work on the device (terminal box)
Fig. 5-2 Camera (Ex-d) and terminal box (Ex-e)
Attention!
Connect the device the electric mains exclusively via the box ExTB-3
terminal!
Attention!
Never open the Ex-e terminal box under voltage!
Attention!
Adhere to the international installation regulations for connection
chambers with increased safety (Ex-e).
Attention!
Adhere to attached separate Usual Manual for the Ex-e connection
chamber.
ExTB-3

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Video Tutorial:
Observe our video tutorial:
“SAMCON 01 Installation and Wiring Connection to ExTB-3”
https://www.youtube.com/watch?v=lqd5fsS7MsM
Fig. 5-3 Video Tutorial ExTB-3
The pin assignment of the ASKDP03-T is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX and 24VDC, as follows:
Camera (Ex-d)
(T568B)
Colour
ASKDP03-T
(IEC60757)
Terminal
ExTB-3
Cross-sec-
tional sur-
face
Comment
Reinforcement
YE / GN
PE
2.5 mm2
Flex
Tx+
WH / OG
1
0.32 mm2
Solid conductor
Tx-
OG
2
0.32 mm2
Solid conductor
Rx+
WH / GN
3
0.32 mm2
Solid conductor
(PoE +48 VDC)
BU
4
0.32 mm2
Solid conductor
(PoE +48 VDC)
WH / BU
5
0.32 mm2
Solid conductor
Rx-
GN
6
0.32 mm2
Solid conductor
(PoE GND)
WH / BN
7
0.32 mm2
Solid conductor
(PoE GND)
BN
8
0.32 mm2
Solid conductor
GND/SHD
YE / GN
PE
2.5 mm2
Flex
L+
BK
9
1.5 mm2
L+ 24VDC
L-
BU
10
1.5 mm2
L- 24VDC
PE
YE / GN
PE
1.5 mm2
PE
Tab. 5-4. Wire assignment of terminal box ExTB-3

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Fig. 5-5 Sample circuit of terminal box ExTB-3
Fig. 5-6 Photo of the occupied terminal box ExTB-3

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Attention!
Perform the foiling up to about 10mm to the terminals, in order to pre-
vent alien crosstalk. Make sure that the foiling cannot cause any short
circuit of the data couples!
Attention!
Bring the twisted pair composite approximately 10mm close to the ter-
minals, in order to ensure the immunity to disturbance.
Attention!
Use only terminals approved by SAMCON.
Attention!
Finally, check your network installation by per Class-D Link Test.
5.3 External connection and protection
There are several options of assigning the ExTB-3 terminal box in a safe area:
5.3.1 Direct routing from the ExTB-3 into the safe area
Fig 5-7 ExTB-3 -> Safe area
In the case of direct routing from ExTB-3 into the safe area, the power supply and the
voltage signal is led from the safe area to the terminal box. Please observe the terminal
box assignment, as described above.

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Attention!
Cables and wires must comply with the requirements of the
IEC 60079-0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
5.3.2 Routing via ExConnection Rail (optional accessories)
Fig. 5-8 ExTB-3 -> ExConnection Rail
In the case of routing the ExTB-3 into a larger ExConnection Rail, larger installation dis-
tances can be managed.
Note:
In explosive areas ExConnection Rail (optional accessories) acts as PoE+ switch, media
converters from copper to fibre-optic cable, as well as a power supply to the cameras.
Attention!
Cables and wires must comply with the requirements of the
IEC 60079-0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.

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5.3.3 Appropriate cables & cable entries
To ensure the device safety, you should correctly select the right cables, wires and cable
glands.
Attention!
Cables and wires must comply with the requirements of the IEC 60079-
0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
To see non-binding configuration and planning guidelines, please visit:
https://www.samcon.eu/fileadmin/documents/en/99-Knowledgecenter/Cable-Gland-selection-for-Ex-d-enclosures.pdf
In particular for installations which require a suitable barrier gland, make sure that you
handle them correctly and adhere to the rules and notes given in the respective mounting
instructions.
We show the essential procedures in the following video tutorial:

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Video Tutorial:
Observe our video tutorial:
“SAMCON 02 Installation Ex d gland”
https://www.youtube.com/watch?v=U1nap29TEFY
Fig. 5-9 Barrier gland

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5.3.4 Cable kits - "plug and play" connection packages
As an option, there are various cable kits for different cables are available in different
lengths. The connection packages include everything you need for a professional system
installation:
Fig. 5-10 Cable kit –plug & play connection package
(a)
(b)
(c)
(d)
10/25/95 m SKDP03-T system
cable, digital (a)
1 x barrier gland with sealing
compound (b)
5 ml of Loctite thread locking
(c)
1 x CAT6 RJ45 industrial con-
nectors (5.5 - 10.5 mm) (d)
Heat-shrinkable tube 40 cm,
yellow-green (e)
Heat-shrinkable tube 10 cm,
black (e)
8 x cable end sleeves (e)
1 x documentation
(e)

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Connection packages available:
Length
Non-armoured cable
SKDP03-T
Armoured cable
ASKDP03-T
10 meters
SKDP03-T CABLE EXCAM 10M
(01540-001)
This cable set includes:
10 meters SKDP03-T system cable, digital
1 x barrier gland Ex-d
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
ASKDP03-T CABLE EXCAM 10M
(01543-001)
This cable set includes:
10 meters ASKDP03-T system cable, digital
1 x bolted connection Ex-d
1 x bolted connection Ex-e
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
25 meters
SKDP03-T CABLE EXCAM 25M
(01541-001)
This cable set includes:
25 meters SKDP03-T system cable, digital
1 x barrier gland Ex-d
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
ASKDP03-T CABLE EXCAM 25M
(01545-001)
This cable set includes:
25 meters ASKDP03-T system cable, digital
1 x bolted connection Ex-d
1 x bolted connection Ex-e
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
95 meters
SKDP03-T CABLE EXCAM 95M
(01542-001)
This cable set includes:
95 meters SKDP03-T system cable, digital
1 x barrier gland Ex-d
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
ASKDP03-T CABLE EXCAM 95M
(01542-001)
This cable set includes:
95 meters ASKDP03-T system cable, digital
1 x bolted connection Ex-d
1 x bolted connection Ex-e
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
Tab. 5-11 Available cable kits