SAMES KREMLIN 3000 User manual

PNEUMATIC MOTOR
MODEL, 3000
Equipment reference
146 310 000
User Manual 582140110
2021-07-22
Ind C
Translation of the original instructions
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames -kremlin.com
33 (0)4 76 41 60 60

Any communication or reproduction of this document, in any form whatsoever, and any exploitation or
communication of its contents are prohibited, except with the express written consent of
SAMES KREMLIN.
The descriptions and features contained in this document are subject to change without notice.
© SAMES KREMLIN 2021

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Contents
1Declaration of Conformity ....................................................................................................6
2Safety instructions.................................................................................................................7
2.1 Personal safet y..............................................................................................................7
2.2 Integrity of the material...............................................................................................12
3Environment........................................................................................................................17
4Presentation of the material ...............................................................................................19
4.1 Description of the main elements of the system .........................................................20
5Identification.......................................................................................................................22
5.1 Description of the marking of the plate......................................................................22
6Equipment plans.................................................................................................................24
7Technical characteristics and performance ......................................................................25
1.1 Techni cal chara cteristics ............................................................................................25
8Handling.............................................................................................................................26
8.1 Storage .......................................................................................................................29
8.2 Handling......................................................................................................................29
9Commissioning...................................................................................................................30
10 Use of the product ..........................................................................................................31
10.1 User settings.................................................................................................................31
10.2 Diagnostic help / Troubleshooting guide....................................................................32
10.3 Possible symptoms of faults / Causes of faults / Remedy to be applied - quick
operation ...............................................................................................................................34
11 Maintenance ..................................................................................................................35
11.1 Preventive Maintenance Plan ....................................................................................35
12 Disassembly / Reassembly Operation............................................................................37
12.1 Disassembling the 3000 motor.....................................................................................37
13 Pneu matic cabling .........................................................................................................41
14 Spare parts......................................................................................................................44
14.1 Motor, model 3000 ......................................................................................................44

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•Evolution table of the
document
Recording revisions
Editor
Object
Revision
Date
Modified by
SEGU I N Pneumatic motor
Model 3000
A - Week13/2020
SEGU I N Pneumatic motor
Model 3000
B - Week48/2020
SEGU I N
Pneumatic motor
Model 3000
C -
Week29/2021
Dear customer, you have just purchased your new equipment and w e
thank you for it.
We have taken the utmost care, from design to manufacture, so that
this equipment gives you complete satisfaction.
For a good use and an optimal availability, we invite you to read this
manual carefully before using your equipment.

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•Guarantee
We reserve the right to make any changes or improvements even after
receipt of an order without being able to attribute a non-compliance
to the descriptions contained in the instruction manuals and selection
guides.
Our equipm ent is checked and tested in our w orkshops before
shipment.
To be valid, any complaint concerning a material will have to be
formulated to us in writing within 10 days of the delivery.
SAMES KREMLIN equipment, equipped with its original identification
plates, has a one-year warranty or 1800H of operation (first term
reached) from the date of ex-factory against any defect of material or
defect of it is up to us to see and appreciate.
The warranty excludes wear parts, deterioration or wear resulting from
abnormal or unscheduled use by SAMES KREMLIN, failure to observe
instructions for proper operation or lack of maintenance.
The warranty is limited to the repair or exchange of parts returned to
our factory and recognized as defective by us and does not cover the
listed wear parts or not.
Any costs resulting from an operating outage can not be charged to
us. The costs of return to our workshops are the responsibility of the
customer.
An intervention can be carried out on site at the customer's request.
In this case, the transportation and accommodation costs of the
technician (s) will remain the responsibility of the applicant.
Any changes made to our equipment without our consent will void the
warranty.
Our guarantee is limited to that of the suppliers of m aterials w hich enter
in the composition of our sets.

Declaration of Conformity
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1Declaration of Conformity
Refer to the existing declaration delivered with the
product.

Safety instructions
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2Safety instructions
2.1 Personal safety
Overview
Read all operating instructions and device labels carefully
before putting the equipment into service.
Personnel using this equipment must have been trained in its use.
The w orkshop manager must ensure that the operators have fully
understood all the instructions and safety rules of this equipment and
other elements and accessories of the installation.
Misuse or operation can cause serious injury. This material is for
professional use only. It must be used only for the purpose for which it
w as intended.
Do not modify or transform the material. Parts and accessories must
only be supplied or approved by SAMES KREMLIN.
The equipment must be checked periodically. Defective or worn parts
must be replaced.
Nev er exceed the m axim um w orking pressures of the equipment
components.
Always respect the laws in force regarding security, fire, electricity of
the destination country of the equipment.
Only use products or solvents that are compatible with the parts in
contact with the product (see product manufacturer's technical data
sheet).

Safety instructions
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Meaning of the pictograms
Danger pinching,
crushin
Danger moving parts
Danger : high
pressure
Risks of product
emanation
Danger : hot parts or
surfaces
Danger :
flammability risks
Danger : electricity
Risk of explosion
Danger (user)
Warning Danger
Gloves required
Grounding
Protective helmet Hearing pro- tection Mandatory
respiratory
protection
Safet y sh o e
Protective clothing
Protective visor
Safety glasses is
mandatory
Refer to the
manual/ins- truction
leaflet

Safety instructions
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Security devices
Attention
Guards (motor cover, coupling guard, housings, ...) are set up
for safe use of the equipment.
The manufacturer can not be held responsible for any bodily
injury as w ell as failures and / or damage to the equipment
resulting from the destruction, the occultation or the total or
partial removal of the protectors.
Nev er exceed the maximum w orking pressures of the
equipment components.
Danger of Pressure
Safety requires that a decompressed air shutoff v alve be mounted on
the pump motor supply circuit to allow trapped air to escape when the
supply is shut off.
Without this precaution, the residual air from the engine may cause the
motor pump to operate and cause a serious accident.
Similarly, a product purge valve must be installed on the product circuit
so that it can be purged (after shutting off engine air and
decompressing it) before any intervention on the equipment. These
valves should remain closed for air and open for the product during the
procedure.

Safety instructions
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Injection hazards
"HIGH PRESSURE" technology requires the utmost care.
Operation can cause dangerous leaks. There is a risk of product
injection into exposed parts of the body, which can lead to serious
injury and the risk of amputation:
An injection of product into the skin or other parts of the body
(eyes, fingers ...) must be treated urgently by appropriate
medical care.
Do not look at the gun nozzle when it is under pressure.
Nev er direct the jet to another person.
Never attempt to stop the jet withthe body (hands, fingers ...)
or with rags or similar.
Fire hazards, explosion,
electric arc, static
electricity
Improper grounding, insufficient ventilation, open flames or sparks can
cause an explosion or fire which could result in serious injury.
To avoid these risks, especially when using pumps, it is imperative:
To connect the equipment, the parts to be treated, the cans
of products and cleaners to the ground,
To ensure good ventilation,
Keep the w ork area clean and free of rags, papers, solv ents,
Do not operate electrical sw itches in the presence of vapors
or during removal,
Immediately stop the application in the presence of arcs,
Store all liquids outside the work areas.
Use products whose flash point is as high as possible to avoid
any risk of formation of flammable gases and vapors (consult
the product safety data sheets).
To equip the drums w ith a lid to reduce the diffusion of gases
and vapors in the cabin.
It is forbidden to pump explosive materials