Sanken SWL Series User manual

Operation Manual
SWL Series
PAN40012-001E-07
PAN40012-001E-07
SANKEN ELECTRIC CO.,LTD. 1/26

1 Safety Precautions P.3
2 Specification Standards P.6
3 Dimensional Outline Drawing P.10
4 Model Name Generic Examples, Options P.18
5 Terminal Connection P.19
6 Derating P.20
7 Mounting Method P.22
8 Expected life P.24
9 Warranty period P.24
Table of Contents
PAN40012-001E-07
PAN40012-001E-07
SANKEN ELECTRIC CO.,LTD. 2/26

(Please note the following points when using this product.)
1
2
Use only for embedded devices.
3
4
Before using the product, please read the "Owner's Manual" and "Detailed Specification" well and use
it correctly.
This switching power source is a direct-current stabilization power source with a special structure
designed for embedded devices.
We are striving to improve the quality and reliability of our products. However, we ask our purchasers
to be responsible for designing the safety of equipment so that if this switching power source is used,
it will not infringe on life, body or property due to malfunctions or breakdowns.
This product is not intended to be used in equipment or devices that require extremely high reliability
(such as aerospace equipment, nuclear power control, and medical equipment (Class III or higher in
Japanese laws and regulations) whose failure or malfunctioning may harm lives or human bodies)
(hereinafter referred to as "application-specific").
We shall not be liable for any damage caused to our customers or third parties by using our products
for specific purposes.
1. Safety Precautions
Safety Requests
5
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●
6
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PAN40012-001E-07
Regarding the following applications and equipment that are involved in human health and have a
significant impact on the maintenance of public functions, ensure that the equipment side has
adequate fail-safe functions through the redundancy of systems and other measures.
Use in trains, elevators, and other equipment that could lead to injury or other damage to human lives.
Used in automotive, marine, and other applications and equipment that are subject to fluctuations
and shocks.
Use in transportation systems and other uses and equipment that have the potential to have a
serious social and public impact.
Use for similar applications and equipment.
Please adhere to the following guidelines when using this product.
Do not disassemble, repair, or remodel.
There is a high voltage within the power supply.
Use within the specified range of input voltage, frequency, output voltage, and current.
Installation and installation methods are determined for each model.
Do not install or install in a direction outside the designated direction.
Please strictly observe the specified environmental conditions, such as the environmental
temperature and the temperature of the environment.
PAN40012-001E-07
SANKEN ELECTRIC CO.,LTD. 3/26

■
■
Avoid using a single power source.
■
Presentation and implications of safety cautions
※ The matters described in Note may lead to significant results in some circumstances.
Therefore, be sure to follow the instruction, for every item described is very important.
<Meanings of Figures>
This document shows matters that should be noted in particular in order to prevent
harm to you and other people and damage to property, and to ensure the safe use
This switching power source is a direct-current stabilizing power source with a
special structure designed for installation and use in machinery and equipment.
Risk
Note
May cause electric shock
General Prohibitions
Before installation, operation and maintenance, be sure to thoroughly read this "Safety Precautions" and
the manual and use it correctly.
For the sake of safety, the product should be handled by anyone with electrical
knowledge.
In this book, safety precautions are categorized as "danger" and "caution."
If the product is used without observing the information given under this symbol,
serious injury or death may result.
If you ignore this indication and mistreat it, you may be injured.
■ Important warnings
PAN40012-001E-07
May cause electric shock
Risk of fire
Risk
May cause electric shock
There is a high-voltage circuit inside the company, which could lead to death or serious injury due
to an electric feeling if it is incorrectly touched.
Risk of fire
In the event of odor, noise, smoke, or fire from the device, immediately stop the device and cut the
AC input by turning off an external input breaker.
Please contact your retailer or we.
In the unlikely event of a fire, use a fire extinguisher for electric fire (powdered or ABC) and avoid
fire extinguishment with water.
General Prohibitions
General mandates
PAN40012-001E-07
SANKEN ELECTRIC CO.,LTD. 4/26

■ Other important information
Note
Input and output conditions are determined for each model.Do not use under outside conditions.
Make sure that the total power consumption of the connected load does not exceed the rating
output of each power source.
If used in an overloaded condition, it may result in a fire.
Please use a fat line that matches the input/output capacity of the power source for the circuit
board for I/O.
Fire may occur if the wire is thin.
Do not use or store the product in an environment where liquids enter it, or where the temperature,
humidity or condensation deviates from the ambient conditions described in the catalog or
instruction manual.This could cause product failure.When using in such an environment, please take
waterproof measures or contact us.
Please take anti-dust measures when using environments that contain a large amount of dust.
If used in a state of accumulating dust, it could hinder heat dissipation and cause breakdowns and
fires.
Use the assigned size and length of the wire to install the power supply.
Otherwise an electric shock or fire could occur.
We do not anticipate the use of this product in equipment that requires high reliability, such as
those related to human life.
Do not use for specific applications (nuclear power control, space ship control, specific medical
equipment, etc.).
Please ensure that each input and output terminal is connected properly to avoid errors.
There is a risk of product malfunctions, damage, or unexpected injury or fire.
Do not place an external voltage at the output of the product.
Internal devices may be destroyed.
PAN40012-001E-07
We strive to improve the quality and reliability of our products, but when using them, we ask the
purchaser to be responsible for the safety design of the equipment.
If the product is used in an environment where radio, electric or magnetic fields are generated, the
product may malfunction.
Avoid use in such an environment because this could result in a failure.
If used or stored in an environment that generates caustic gas (hydrogen sulfur, sulfur dioxide, etc.),
the parts may break down, and should not be used or stored in such an environment.
When using in such an environment, please take waterproof measures or contact us.
PAN40012-001E-07
SANKEN ELECTRIC CO.,LTD. 5/26

SWL100-12-S SWL100-24-S SWL100-36-S SWL100-48-S
AC100V
AC240V
AC100V
AC240V
AC100V 86 88 89 87
AC240V 88 90 91 89
12 24 36 48
8.4 4.2 2.8 2.1
0～8.4 0～4.2 0～2.8 0～2.1
100.8 100.8 100.8 100.8
200 170 220 280
Input-Output
Input-FG
Output-FG
Input-Output
Input-FG
Output-FG
1. Defined by the rating input/output conditions at an environmental temperature of 25℃.
2. Excluding inrush current to noise filter.Also, when the power is turned on again, a current exceeding the indicated value may flow.(Ta=25℃)
3. The output conditions are measured at a point of 15 centimeters from the output connectors
by connecting 100uF electronic capacitors and 0.1uF film capacitors.
4. Ripple noise is measured with a 100MHz oscilloscope using a 1:1 probe (chassis mounted).
5. Voltage regulation includes the result of static input variation, static load variation,warm-up drift and temperature change.
(Transient overshoot, undershoot not specified)
6. Reset is re-input voltage.
7. Insulation conditions are set at room temperature and room temperature.
8. It is a typical value and should be within the rated output power.
9. The output current is a typical value and should be used within the rated output power.
10. AC90V and below requires output delirating.
PAN40012-001E-07
Rated Frequency [Hz] 50 / 60
Frequency Variation Range [Hz] 47 ～ 63
Power Factor(typ) *1 0.99
0.95
2. Specification Standards
Type
Input Condition
Rated Input Voltage [V] AC100 ～ 240 1Φ
Input Voltage Variation Range [V] *10
AC85 ～ 265 1Φ(With derating)
Input Current (typ) [A]*1
1.4
0.6
Efficiency(typ) [%] *1
Inrush Current(typ) [A] *2 15 (AC100V) / 30 (AC200V)
Leakage Current [mA] *1 0.15/0.30max (AC100V/AC240V 60Hz) 0.06/0.16typ (AC100V/AC240V
Start-up time(typ) *1 700msec
Output Condition
*3
Peak Output Current [A] -
Output Current Allowable Range [A]
Rated Output Power [W]
Peak Output Power [W] -
Rated Output Voltage [V]
Output Voltage Variable Range [V] *9
-
Rated Output Current [A] *8
Voltage Regulation [%] *5 ±5
Ripple Noise [mVp-p] *1 *4
Hold-up Time(typ) *1 20msec
Operating humidity range 30-90% (No Condensation)
Storage Humidity Range 20-90% (No Condensation)
Cooling Condition Natural Air
Additional Function Over Current Protection More than 101% of Rated output current (Auto-restart)
Over Voltage Protection *6 More than 115% of rated voltage (output halt: latching halt)
Environmental
Condition
Operating Temperature Range [℃] -10～+70 (With derating)
Storage Temperature Range [℃] -25～+85
1 hour each in three directions
Shock[m/s2]196.1 (20G)
Setting Condition Derating depends on mounting direction
Insulating
Withstand Voltage
AC3000V for 1minutes (Leakage Current : 10mA or less)
AC2000V for 1minutes (Leakage Current : 10mA or less)
AC500V for 1minutes (Leakage Current : 10mA or less)
Vibration
Frequency [Hz] 10～55
Swap Time [Minutes] 3
Acceleration [m/s2]19.6 (2G)
Added Vibration Direction X,Y,Z
Added Vibration Time
*7 Insulation Resistance More than 100MΩ
(DC500V)
Input and Output Shape Connector
Externals Size(W)×(H)×(D) [mm] 155×33.5×62 (Without Chassis and Cover)
Weight [typ]
210g (Without Chassis and Cover) / 400g (With Chassis and Cover)
Option
Cover
UL62368-1,c-UL(CSA62368-1),ENEC(EN62368-1),IEC62368-1(CB) certification,
compliance with the DENAN Law (J62368-1)
Yes
Mains Harmonic Current IEC61000-3-2 compliance
Remote ON/OFF Controls None
Terminal Block None
Chassis Yes
Appearance
Structure
･
Standard Conduction noise
FCC ClassB compliance, EN55032 ClassB compliance,
VCCI ClassB compliance, CISPR32-B compliance
Safety standard
SANKEN ELECTRIC CO.,LTD. 6/26

SWL150-12-S SWL150-24-S SWL150-36-S SWL150-48-S
AC100V 1.5
AC240V 0.6
AC100V
AC240V
AC100V
AC240V
12 24 36 48
11 6.3 4.2 3.2
0～11 0～6.3 0～4.2 0～3.2
132.0 151.2 151.2 153.6
150 150 300 300
Input-Output
Input-FG
Output-FG
Input-Output
Input-FG
Output-FG
1. Defined by the rating input/output conditions at an environmental temperature of 25℃.
2. Excluding inrush current to noise filter.Also, when the power is turned on again, a current exceeding the indicated value may flow.(Ta=25℃)
3. The output conditions are measured at a point of 15 centimeters from the output connectors
by connecting 100uF electronic capacitors and 0.1uF film capacitors.
4. Ripple noise is measured with a 100MHz oscilloscope using a 1:1 probe (chassis mounted).
5. Voltage regulation includes the result of static input variation, static load variation,warm-up drift and temperature change.
(Transient overshoot, undershoot not specified)
6. Reset is re-input voltage.
7. Insulation conditions are set at room temperature and room temperature.
8. It is a typical value and should be within the rated output power.
9. The output current is a typical value and should be used within the rated output power.
10. AC90V and below requires output delirating.
PAN40012-001E-07
2. Specification Standards
Type
Input Condition
Rated Input Voltage [V] AC100 ～ 240 1Φ
Input Voltage Variation Range [V] *10
AC85 ～ 265 1Φ(With derating)
Input Current (typ) [A]*1
1.7
0.7
Efficiency(typ) [%] *1 89 90
93 94
Inrush Current(typ) [A] *2 15 (AC100V) / 30 (AC200V)
Rated Frequency [Hz] 50 / 60
Frequency Variation Range [Hz] 47 ～ 63
Power Factor(typ) *1 0.99
0.95
Leakage Current [mA] *1 0.1/0.25max (AC100V/AC240V 60Hz) 0.05/0.15typ (AC100V/AC240V
Rated Output Voltage [V]
Output Voltage Variable Range [V] *9
-
Rated Output Current [A] *8
Peak Output Current [A] -
Output Current Allowable Range [A]
Cooling Condition
300msec
Additional Function Over Current Protection More than 101% of Rated output current (Auto-restart)
Over Voltage Protection *6 More than 115% of rated voltage (output halt: latching halt)
Output Condition
*3
Rated Output Power [W]
Peak Output Power [W] -
Voltage Regulation [%] *5 ±5
Ripple Noise [mVp-p] *1 *4
Hold-up Time(typ) *1 20msec
Start-up time(typ) *1
Vibration
Frequency [Hz] 10～55
Swap Time [Minutes] 3
Acceleration [m/s2]19.6 (2G)
Added Vibration Direction X,Y,Z
Insulating
Withstand Voltage
AC3000V for 1minutes (Leakage Current : 10mA or less)
AC2000V for 1minutes (Leakage Current : 10mA or less)
AC500V for 1minutes (Leakage Current : 10mA or less)
*7 Insulation Resistance More than 100MΩ
(DC500V)
Added Vibration Time 1 hour each in three directions
Shock[m/s2]196.1 (20G)
Setting Condition Derating depends on mounting direction
Environmental
Condition
Operating Temperature Range [℃] -10～+70 (With derating)
Storage Temperature Range [℃] -25～+85
Operating humidity range 30-90% (No Condensation)
Storage Humidity Range 20-90% (No Condensation)
Natural Air
Yes
Yes
UL62368-1,c-UL(CSA62368-1),SEMKO(EN62368-1),IEC62368-1(CB),
IEC60950-1(CB) certification, compliance with the DENAN Law (J62368-1)
FCC ClassB compliance, EN55032 ClassB compliance,
VCCI ClassB compliance, CISPR32-B compliance
Appearance
Structure
･
Standard
Safety standard
Conduction noise
Option Chassis
Cover
Terminal Block None
IEC61000-3-2 complianceMains Harmonic Current
Remote ON/OFF Controls None
Input and Output Shape Connector
Externals Size(W)×(H)×(D) [mm] 155×33.5×62 (Without Chassis and Cover)
Weight [typ] 220g (Without Chassis and Cover) / 420g (With Chassis and Cover)
SANKEN ELECTRIC CO.,LTD. 7/26

SWL240-12-S SWL240-24-S SWL240-36-S SWL240-48-S
AC100V 2.1
AC240V 1.0
AC100V
AC240V
AC100V 90
AC240V 92
12 24 36 48
15 10 6.7 5.0
0～15.0 0～10 0～6.7 0～5.0
180 240 241.2 240
200 150 170 250
Input-Output
Input-FG
Output-FG
Input-Output
Input-FG
Output-FG
1. Defined by the rating input/output conditions at an environmental temperature of 25℃.
2. Excluding inrush current to noise filter.Also, when the power is turned on again, a current exceeding the indicated value may flow.(Ta=25℃)
3. The output conditions are measured at a point of 15 centimeters from the output connectors
by connecting 100uF electronic capacitors and 0.1uF film capacitors.
4. Ripple noise is measured with a 100MHz oscilloscope using a 1:1 probe (chassis mounted).
5. Voltage regulation includes the result of static input variation, static load variation,warm-up drift and temperature change.
(Transient overshoot, undershoot not specified)
6. Reset is re-input voltage.
7. Insulation conditions are set at room temperature and room temperature.
8. It is a typical value and should be within the rated output power.
9. The output current is a typical value and should be used within the rated output power.
10. AC90V and below requires output delirating.
PAN40012-001E-07
2. Specification Standards
Type
Input Condition
Rated Input Voltage [V] AC100 ～ 240 1Φ
Input Voltage Variation Range [V] *10
AC85 ～ 265 1Φ(With derating)
Input Current (typ) [A]*1
2.8
1.2
Efficiency(typ) [%] *1 91
94
Inrush Current(typ) [A] *2 15 (AC100V) / 30 (AC200V)
Leakage Current [mA] *1 0.15/0.35max (AC100V/AC240V 60Hz) 0.08/0.19typ (AC100V/AC240V
Rated Frequency [Hz] 50 / 60
Frequency Variation Range [Hz] 47 ～ 63
Power Factor(typ) *1 0.99
0.95
Rated Output Voltage [V]
Output Voltage Variable Range [V] *9
-
Rated Output Current [A] *8
Peak Output Current [A] -
Output Current Allowable Range [A]
Rated Output Power [W]
Output Condition
*3 Peak Output Power [W] -
Voltage Regulation [%] *5 ±5
Ripple Noise [mVp-p] *1 *4
Hold-up Time(typ) *1 20msec
Start-up time(typ) *1 300msec
Operating humidity range 30-90% (No Condensation)
Storage Humidity Range 20-90% (No Condensation)
Cooling Condition Natural Air
Additional Function Over Current Protection More than 101% of Rated output current (Auto-restart)
Over Voltage Protection *6 More than 115% of rated voltage (output halt: latching halt)
Environmental
Condition
Operating Temperature Range [℃] -10～+70 (With derating)
Storage Temperature Range [℃] -25～+85
1 hour each in three directions
Shock[m/s2]196.1 (20G)
Setting Condition Derating depends on mounting direction
Insulating
Withstand Voltage
AC3000V for 1minutes (Leakage Current : 10mA or less)
AC2000V for 1minutes (Leakage Current : 10mA or less)
AC500V for 1minutes (Leakage Current : 10mA or less)
Vibration
Frequency [Hz] 10～55
Swap Time [Minutes] 3
Acceleration [m/s2]19.6 (2G)
Added Vibration Direction X,Y,Z
Added Vibration Time
*7 Insulation Resistance More than 100MΩ
(DC500V)
Input and Output Shape Connector
Externals Size(W)×(H)×(D) [mm] 160×37×75 (Without Chassis and Cover)
Weight [typ] 350g (Without Chassis and Cover) / 600g (With Chassis and Cover)
Option
Cover
UL62368-1,c-UL(CSA62368-1),SEMKO(EN62368-1),IEC62368-1(CB),
IEC60950-1(CB) certification, compliance with the DENAN Law (J62368-1)
Yes
Mains Harmonic Current IEC61000-3-2 compliance
Remote ON/OFF Controls None
Terminal Block None
Chassis Yes
Appearance
Structure
･
Standard Conduction noise
FCC ClassB compliance, EN55032 ClassB compliance,
VCCI ClassB compliance, CISPR32-B compliance
Safety standard
SANKEN ELECTRIC CO.,LTD. 8/26

SWL300-24-S SWL300-36-S SWL300-48-S
AC100V
AC240V
AC100V
AC240V
AC100V
AC240V
24 36 48
12.6 8.4 6.3
0 ～ 12.6 0 ～ 8.4 0 ～ 6.3
302.4 302.4 302.4
260 330 370
Input-Output
Input-FG
Output-FG
Input-Output
Input-FG
Output-FG
1. Defined by the rating input/output conditions at an environmental temperature of 25℃.
2. Excluding inrush current to noise filter.Also, when the power is turned on again, a current exceeding the indicated value may flow.(Ta=25℃)
3. The output conditions are measured at a point of 15 centimeters from the output connectors
by connecting 100uF electronic capacitors and 0.1uF film capacitors.
4. Ripple noise is measured with a 100MHz oscilloscope using a 1:1 probe (chassis mounted).
5. Voltage regulation includes the result of static input variation, static load variation,warm-up drift and temperature change.
(Transient overshoot, undershoot not specified)
6. Reset is re-input voltage.
7. Insulation conditions are set at room temperature and room temperature.
8. It is a typical value and should be within the rated output power.
9. The output current is a typical value and should be used within the rated output power.
10. AC90V and below requires output delirating.
PAN40012-001E-07
Rated Frequency [Hz]
Frequency Variation Range [Hz]
Power Factor(typ) *1 0.99
0.94
2. Specification Standards
Type
Input Condition
Rated Input Voltage [V]
Input Voltage Variation Range [V] *10
Input Current (typ) [A]*1
91
Rated Output Voltage [V]
Output Voltage Variable Range [V] *9
Rated Output Current [A] *8
Peak Output Current [A]
Output Current Allowable Range [A]
Rated Output Power [W]
Output Condition
*3
Efficiency(typ) [%] *1
Inrush Current(typ) [A] *2
Leakage Current [mA] *1
Natural Air
Additional Function Over Current Protection
Over Voltage Protection *6
Environmental
Condition
Operating Temperature Range [℃]
Storage Temperature Range [℃]
Peak Output Power [W]
Voltage Regulation [%] *5
Ripple Noise [mVp-p] *1 *4
Hold-up Time(typ) *1
Start-up time(typ) *1
Derating depends on mounting direction
Insulating
Withstand Voltage
Vibration
Frequency [Hz]
Swap Time [Minutes]
Acceleration [m/s2]
Added Vibration Direction
Added Vibration Time
Operating humidity range
Storage Humidity Range
Cooling Condition
Option
Cover
AC100 ～ 240 1Φ
AC85 ～ 265 1Φ(With derating)
More than 101% of Rated output current (Auto-restart)
More than 115% of rated voltage (output halt: latching halt)
-10～+70 (With derating)
-25～+85
30-90% (No Condensation)
20-90% (No Condensation)
Mains Harmonic Current
Remote ON/OFF Controls
Terminal Block
Chassis
Appearance
Structure
･
Standard Conduction noise
Safety standard
*7 Insulation Resistance
Input and Output Shape
Externals Size(W)×(H)×(D) [mm]
Weight [typ]
Shock[m/s2]
Setting Condition
AC3000V for 1minutes (Leakage Current : 10mA or less)
AC2000V for 1minutes (Leakage Current : 10mA or less)
AC500V for 1minutes (Leakage Current : 10mA or less)
More than 100MΩ
(DC500V)
Connector
10～55
3
19.6 (2G)
X,Y,Z
1 hour each in three directions
196.1 (20G)
None
Yes
Yes
180×42×84 (Without Chassis and Cover)
550g (Without Chassis and Cover) / 850g (With Chassis and Cover)
UL62368-1,c-UL(CSA62368-1),SEMKO(EN62368-1),IEC62368-1(CB),
IEC60950-1(CB) certification, compliance with the DENAN Law (J62368-1)
FCC ClassB compliance, EN55032 ClassB compliance,
VCCI ClassB compliance, CISPR32-B compliance
IEC61000-3-2 compliance
None
-
-
-
±3
3.5
1.5
50 / 60
47 ～ 63
94
15 (AC100V) / 30 (AC200V)
0.1/0.2max (AC100V/AC240V 60Hz) 0.05/0.13typ (AC100V/AC240V 60Hz)
SANKEN ELECTRIC CO.,LTD. 9/26

(Unit: mm)
(The error without instruction is ±1.0mm)
■ SWL100-**-S
3. Dimensional Outline Drawing
■ SWL100-**-L-S
PAN40012-001E-07
PAN40012-001E-07
SANKEN ELECTRIC CO.,LTD. 10/26