Sanyo MCD-S665F User manual

Service Manual
Specifications
IFILE No.
CD Portable FM Stereo//M/l ~CD-s665F (AU)
Cassette Recorder
(CASSETTE SECTION)
Recording System .................AC bias, 4-track stereo
Erasing System ..................... Magnet erase
Tape speed ...........................4.75 cmfsec.
Rewind and
Fast forward time ............ 110 sec. (C-60 tape)
Frequency range ..................80 -12,000 Hz (Normal)
(CD SECTION)
Channels ...............................2 channels
S/N ratio ................................70 dB
Wow &Flutter ........................undetectable
Sampling frequency ..............44.1 kHz
Quantization .......................... 16 bits linear/ch
Pickup light source ................semi-conductor laser
Pickup wave length ...............790 nm
Laser output .......................... Continuous wave max. 0.6 mW
I,,{
\><---1
PRODUCT CODE No.
14262602
(RADIO SECTION)
Frequency range ................... FM: 88-108 MHz
AM:525 -l,710kHz
Antenna .................................FM: Telescopic rod
AM :Built-in ferrite bar
(GENERAL)
Power output .........................4..0 Wx 2 (DC max)
Speakers ............................... ?2cm x2, 4ohms
PIEZO X2
Terminal impedance ............. PHONES :8-32 ohms
Power source ........................AC :230 V, 50 tiz
DC: 12 V(8 “D” size batteries)
Dimensions (approx.) ............ 541 (w) x274 (H) x215 (D) mm
Weight (approx.) .................... 6.0 kg (including batteries)
r
Specifications subject to change without notice.
REFH?ENCE No. SM580665

LASER BEAM SAFETY PRECAUTION
●Pickup that emits alaser beam is used on thk CD section. 00 .4
CAUTION :
USE OF CONTROLS OR ADJUSTMENTS OR
PERFORMANCE OF PROCEDURES OTHER
THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
LASER OUTPUT ................ 0.6 mW Max. (CW)
WAVE LENGTH .................790 nm
o01=
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DISASSEMBLY AND ASSEMBLY
●Unplug the AC power cord and remove the batteries before disassembling the unit. Remove cassettes or CDs from the unit.
●If bundles of wire are undone during the disassembly process, be sure to return them to their original state after operations are
complete. Make sure that you have the necessary fixers (614 1294971 )for bundling wires on hand beforehand. Make sure that lead
wires are not too close to heat producing parts such as heat sinks.
1. CABINET
(1) Remove the battery lid.
(2) Remove the 6rear cabinet mounting screws.( @)
(3) Remove the VOLUME and DYNAMIC BASS control knob.( A)
(4) Press the STOP/EJECT button.
(5) Open the cassette compartment Iid.( B)
2. CD TOP LID BLOCK
(D+
PUSH
---@
●Befor attaching the cabinet, secure the buttons of the tape deck
in place using adhesive tape.
3. CHUCKING PULLEY
m
\
●Mount the spring wire, attaching parts (A}. (B), and (C) in
sequence.
-1-
●To remove the chuck pulley, push in the direction indicated by
the arraws (@)and pull out (A) (to prevent hook from breaking
off .)

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PARTS LIST PARTS LIST
[PRODUCT SAFEN NOTICE d
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWEO DURING SERVICING. COMPONENTS IDENTIFIED WITH THE
IEC SYMBOL AIN THE PARTS LIST AND THE SCHEMATIC OIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN
BE OF SPECIAL SIGNIFICANCE. WHEN REPLACING ACOMPONENT IDENTIFIED WITH A, USE ONLY THE REPLACEMENT
PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE
DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE
MADETODETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATEO FROM THE SUPPLY CIRCUIT BEFORE
RETURNING THE PRODUCTTOTHE CUSTOMER.
CAUTION: Regular ~peresistors snd=pacitors arenotl!sted. Toknowthose values, refer totheschematic dagram.
Regular type resistors sre less than 1/4W carbon type and Oohm chip resistors.
Regular twa capacitors sre less than 50V and less than 1CX)OUF of Ceramic tvDe and Electrolytic hme.
N.~.P: Not ava~able as service pans.
PACKING&ACCESSORIES
REF.NO. PART NO.
6142857076
6142789100
6142789094
6142565674
6142857168
6142316832
A6450221576
CABINET &CHASSIS
REF. NO. PART NO.
*6142856673
26142856758
3 6142764266
46142571378
56142572023
6 6142572030
76142663569
11 6142570654
%2 6142783694
t3 6142783900
14 6142764167
15 6142571266
16 6142784174
17 6142764161
la 6142571293
19 6142787793
m6142787609
21 614276 7a16
22 6142767623
23 6742767630
24 6142767347
31 6142462551
32 6142560196
3s 6142708309
34 6142581544
3s4 6142462599
3s 6142702176
37’ 6142408306
38 4120325406
3% 6142764280
4C4 6142571743
41 6142576667
DESCRIPTION
CARTON.CASE
CUSHION,TOP
CUSH!ON,BOTTOM
SHEET, SET
INSTRUCTION MANUAL
LABEL,SAFHYJASER
CORD,AC POWER LINE
DESCRIPTION
ASSY,CABINET,FRONT
ASSY,CABINET,REAR
LID,CASSETTE,TAPE
LID,CD
HANDLE
LID,BATTERY
PANEL,TOP,CD
BuITON,CD LID OPEN
BLJITON,CD,OPERATION
BuTfON>BASS XPANDER
KNOB, ROTARY,VOLUME
KNOS,ROTARY,TONE
KNOB,SLIDE,FUNCTION
KNOB,SLIDE,BAND
KNOB.ROTARY,TUNING
B~ON,MECHA,REC
BUiTON,MECHA, PLAY
BLllTON,MECHA,REW
SUTTON,MECHA,F.FWD
BU7TON,MECHA,STOP/EJ ECT
BuTTON,MECHA,PAUSE
ASSY,PULLEY,CD CHUCKING
SPRING,WIRE,CD LID
ASSY,GEAR,CD LID OPEN
SLIDE,CD LID OPEN
ESCUTCHEON,CD MECHA COVER
DAMPER,CD-MECHA FLOAT
SPRING,COMP,CD-MECHA FLOAT
SCREW, SPECIAL,CD-MECHJW?JOUNT
MOUNTING,TUNER BLOCK
POINTER,TUNING
GEAR,VC,TUNING
.
REF.NO. PART NO.
42 614257 6a94
43 6142560004
44 6142561641
45 6142609385
46 614270 S309
47 6142560169
B1 6142767410
82 6142767427
63 614256 offi6
54 6142560073
FIXING PARTS
REF. NO. PART NO.
Yol 4110214906
Y02 4110214104
Y03 4110029104
Y04 4110214005
Y05 4110209100
Yoe 4110209100
Y07 4110214005
Y06 4110214005
Y09 4fl 0214005
Ylo 4110214005
Y11 4110990503
Y12 4110214005
Y13 4110214005
Y*4 4110251901
Y15 4110252007
Y16 4110214005
Y17 4110987305
Yls 4110851200
Y19 4110214005
Y61 4%1 0214906
Y32 4110209100
-1o-
DESCRIPTION
GEAR,TUNING(SMALL)
TERMINAL,ANT
SPRING,PLATE,RECiPLAY
MOUNTING,
TAPE MECHA LEVER-FRONT CABINET
ASSY,GEAR,CASSETTE LID OPEN
SPRING,WIRE,CASSET7E LIO OPEN
ASSY,BOX,SPEAKER,FRONT, LEFT
ASSY,BOX,SPEAKER, FRONT, RIGHT
ASSY,BOX,SPEAKER, REAR,LEF7
ASSY,BOX,SPEAKER, REAR, RIGHT
DESCRIPTION
SCR S-TPG BIN 3X20,
CABINET FRONT/REAR
SCR S-TPG BIN 3X12,TOP PANEL
SCR PAN 3X6,RO0-ANT
SCR S-TPG BIN 3X12,
TUNER-MOUNT/PWB
SCR S-TPG BRZ+FLG 3X12,
POWER TRANSFORMER
SCR S-TPG SRZ+FLG 3x12,
TUNING GEAR &ROTARY KNOB
SCR S-TPG BIN 3X12,AC-SOCKET
SCR S-TPG BIN 3X12,
TuNER-MOUNT/REAR
SCR S-TPG BIN 3X12,CD DUMPER GEAR
SCR S-TPG BIN 3X12,
CD OPENICLOSE SWITCH PWS
SCR TPG PAN PCS 1.7X6.
CD-MECHA’’ESCUTCHEON
SCR S-TPG BIN 3X12,
MECHA BU7TON BRACKET
SCR S.TPG B(N 3X12,
CD-PANEIJCD PWB
SCR S-TPG PAN 2X3,
REC/PLAY SPRING PLATE
SCR S-TPG PAN 2X4,
RECIPLAY SWITCH PWB
SCR S-TPG BIN 3X12,TAPE MECHANISM
BOLT HEX C-SCT 2.6X20.
VC TUNING GEAR
WASHER OUT TW 2.6,VC TUNINd GEAR
SCR S-TPG BIN 3X12.
CASSETTE LID DUMPER GEAR
SCR S-TPG BIN 3X20, SPEAKER BOX
SCR S-TPG BRZ+FLG 3X12, SPEAKER
ELECTRICAL PARTS
REF. No. PART NO. DESCRIPTION REF. NO,
51 6450203534 ANTENNA,ROO,ANTO1 F4001
52 6450215452 SPEAKER, WOOFER, SP471.SP472 FCL41
53 6450203473 BUZZER, PIEZO,TWEETER, FCL42
SP461.SP4S2 HS401
IC201
61 6450202396 CONNECTOR,4P CORD, CN420, IC401
RIP HEAD IC402
62 6450203331 CONNECTOR,4P J,WIRE,CN421,MOTOR L2001
63 t6450215445 CONNECTOR,4P SHIEL0,CN422, L2002
REC SWITCH L2003
64 64S0203404 CONNECTOR.2P J.WIRE,CN407, L2005
BATTERY L2007
65 64S0114489 CONNECTOR,2P CORD,CN404.CN405, L4001
SPEAKER
MAIN P.W.BOARD ASSY
Rff.NO. PART NO.
71
Cal 3
C2014
C2018
C2019
C2020
C2023
C2029
C2030
C2036
C2037
C4001
C4002
cdoo5
C4006
C40Q9
Cdol o
S%020
.C4021
C4036
ao39
*5O
C4051
C4052
C4053
U054
CX055
CN401
CN402
CN403
CN404
CN405
CN406
CN409
CN412
CN422
02001
02002
04001
04002
04003
MO04
moos
04006
04007
6142891759
645020 350s
4031542102
413S1542102
4030631203
4030637007
4030637007
64s0203136
4W 05s 4004
4030584004
4030594406
403059 440s
4030630303
4030560303
4a3 0607406
4030607406
4030580303
4030680303
m0580303
4030624403
4030592601
4030592801
4030564606
4030564606
4031255507
A4031255507
A403135 S702
4030571905
MS011 45Be
645017204$
6450172052
6450114533
6450114533
6450172045
6450203160
A6450221590
6450202964
6450166956
6450166956
6450203282
6450203084
A6450169250
A6450171710
Ae45017 1710
A6450171710
A645017171o
DESCRIPTION
ASSY,PWB,AMPITU
TEST PINS
NP-ELECT lUM 50V
NP-ELECT lUM 50V
POLYESTER 0.066UJ50V
POLYESTER 0.0s2UJ50V
POLYESTER 0.062UJ50V
POLY CAP 120PF 50V
POLYESTER 0.015UM
POLYESTER 0.015UM
POLYESTER 2200PM
POLYESTER 2200PM
POLYESTER 1500PJ
POLYESTER 1500PJ
POLYESTER 0.033UJ50V
POLYESTER 0.033UJ50V
POLYESTER 1500PJ
POLYESTER 1500PJ
POLYESTER 1500PJ
POLYESTER 5600PJ
POLYESTER 2200PJ
POLYESTER 2200PJ
POLYESTER 0.15UJ50V
POLYESTER 0.15 UJ50V
ELECT 1000U M16V
ELECT 1000U M16V
ELECT 4700u M25V
POLYESTER O.l UJ 50V
8P WAFER,TO CD
4P WAFER,TO R/P HEAD
6P WAFER.TO CD
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
50V
PT401
Q2002
02003
04001
Q4002
Q4003
Q4004
04005
R4046
R4056
S2101
S4901
S4903
SA401
SA402
T2001
VC201
X2001
X2002
XF2002
XF2003
XF2005
PART NO.
A6450209383
A6450205149
A6450205149
5450203006
6450203244
6450203237
6450203251
6450141089
6450141072
6450209333
6450141041
6450215421
6450141056
A6450221552
405 m7 9709
4050179709
6450169199
4050179709
6450203266
4050179709
6450169199
A4010069200
A4010063603
6450203169
6450203176
6460161896
5450202366
6450141966
6450141034
6450140990
ea501 14670
6460202968
54S 0169151
6450169151
6450209466
DESCRIPTION
Fu3EzA
HDLDER,FUSE
HDIIER,FUSE
HEAT SINK
ICTA6122AN
IC TAZC6SN
IC TM246K
COk.FM-RF
CcauM-osc
COUM-ANT
CaL.AM-osc
A66Y.FERRITE
BAR,AM-ANT
C04L0SC.HEAD BIAS
TR#x2FORMER,AC
POWER
TR 26C3230W
TR 23C2330-U
7R26D400
TR 23C3330-U
TF126A608-F-NP
TR 26CS230-U
TR 250400
@JwDN 10JA 112W
~2.2JA l/2w
3WTCH,SLIDE,BAND
SVATCN,SLIDE,FUNCTION
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REC/PLAY SWITCH P.W.BOARD ASSY
REF. NO. PART NO. DESCRIPTION
72 6142685611 A6SY,PWB,SWITCH
CN426 a45011 4540 4pwAFER,TocN422
S4902 6450209352 ~CH,PUSH,RECJPLAY
2P WAFER;TO L-CH SPEAKER
2P WAFER,TO R-CH SPEAKER BAITERY TERMINAL P.W.BOARD ASSY
4P WAFER,TO MOTOR LEAF SWITCH ;; F’No” PARTNO. =RIPTION
JACK,HEADPHONE 6142665046
AsSY.PWB,BATTER
SOCKET,ACPOWER 64502032063PuNG,BATTERY
TERM
4P WAFER.TO CN426 S4902 64S0203206 6RiNG,BAlTERY
TERMlNA
D1ODE,:WiTCH,l N4148
DIODE, SWITCH,1N4148
010DE,ZENER,MTZT-729.1 A
DIODE,ZENER,MTZT-722A
DIODE, RECTIFIER,1N4001
O1ODE,RECTIFIER, IN5404
DIODE, RECTIFIER,1N5404
DIODE, RECTIFIER,1N5404
DIODE,RECTIFIER,l N5404
CD MAIN P.W.BOARD ASSY
REF. NO. PART NO. DESCRIPTION
74 6142694125 A3SY,PWB,CD MAIN
CN1OI 6450203426 CMLE,FILM WITH
CONNEC
TO PICKUP
CN102 6450172052 6P WAFER,TO CD MECHA
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PARTS LIST
TAPE MECHANISM (TK-20FX-S811 --- N.S.P) &
REF. NO.
TMO1
TM02
ThK13
TM04
TMo5
Tb’to6
Twl17
TM08
TM9
TM1O
TM31
Th912
TM13
TM14
T?A15
ThO16
TtA17
TM18
l-M19
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ml
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7M23
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?U25
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l-w27
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Tm442
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TMf36
T~7
Th458
TM69
TM160
TMB1
TM52
TME.3
TM164
TMB5
TMts6
TM67
Tt4e58
PART NO:
6450137938
6450115707
6450115479
6450115714
6450115509
S4501 15486
6450115462
6450115967
6450115653
6450115752
6450116001
S4S011 5899
6450115608
6450115844
S4501 15622
64S011 5592
6450115677
6450115981
S450115518
S4S011 5613
4120127005
645011 573s
614280 315S
6142267264
6450115790
6450115769
6450115721
8450115776
6450115745
m011 5905
6450115682
640115639
6450115974
6450137914
6450115950
6450115806
6450115837
8450115936
6450115851
E4501 15668
5450115912
64S011 5565
6450115561
6450115620
6450115578
6450115646
6450115998
6450115691
64S013 7921
6450115615
645011 56S4
6450115660
6450115547
6450114694
6450115493
6450115530
6450137945
6450115943
6450115554
6450115675
6450115929
6342084052
6450115523
DESCRIPTION
SHUB, SUPPLY
BSPRING,BACK TENSION
RS ARM, RECORO SAFETY
TAKE UP REEL ASSY
OETECTION,SENSOR
FF GEAR, F.FWD
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EA SPRING, EJECT ACTUATOR
GGEAR, CAM
CWASHER 1.45X3.6X0.5MM
RF CLUTCH ASSY
FBELT W, REV/FWD
SPECIAL WASHER,2.1X4.0X0.25MM
FLYWHEEL ASSY
MOTOR ASSY,TAPE DRIVE
MOTOR(N.S.P)
PULLEY MOTOR(N.S.P)
MSP SCREW,MOTOR FIX
MMOUNT C,MOTOR BRACKET
BP SCREW, BRACKET MOTOR FIX
MBELT,MAIN
PS SPRING,BUTTON LEVER
FR SPRING, BUTTON LEVER
PL SPRING,P~Y
PL LEVER S,PAUSE
SLEVER,STOP/EJECT
FLEVER S,F.FWD
RLEVER S,REW
PLEvER S,PLAY
RR LEVER S,REC
SP STOPPER.PAUSE
PSPRING, PAUSE
PLOCKER. PAUSE
PC SPRING, PAUSE
LEVER PLATE,PUSH BUTTON
PuSH ARM, EJECT KICK
SW PLATE, SWITCH ACTUATOR
BASE,SUB CHASSIS
CWASHER 2X3.5X0.3MM
GPLATE ASSY,GEAR PLATE
GP SPRING,GEAR PLATE
MC SPRING,MAIN CONTROL
SN PLATE, SENSING LEVER
ASSY,PINCH ROLLER
MHEAO ARM, MAGNET ARM
MAGNETIC HEAD, ERASE
HPANEL,HEAO
HEAD MOUNTING, BRACKET
SCREW,2X6MM
ASCREW,2X7MM
ASPRING,HEAO AZIMUTH
BSCREW.2X3MM
B3 LUG,IVP HEAD EARTH
HEAD. MAGNETIC, REC/PLAY
HP SPRING.HEAD PANEL
EXPLODED VIEW(CD MECHANISM)
‘“q ~“
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PARTS LIST ‘
mMECHANISM(PM-CD94C5-SH )
REF.NO. FART NO. DESCRIPTION REF.NO.
Ckm 614266 6W9 ASSY,WIRE,6P,MOTOR &SW CM6
C&$2 6142377024 SHA~,PICKUP RAIL CM7
w6142778029 SHAFT,PICKUP RAIL CM8
CM3 6142791912 ASSY,CHASSIS,CD CM9
CM3-1 6142622575 CHASSIS.BASE or
C?432 6142637739 ASSY,TURNTABLE, SPINDLE CM1O
c@A2-3 4110447502 SCR PAN+SW 2XS,SPINDLE MOTOR FIX CM1 1
CRA2-4 4720320206 WASHER, SPECIAL, CM12
ADHESIVE ESCAPE STOP
CM3-5 S450Q7 7821 MOTOR,DC 0.2W,SPINDLE CY1
CW%6 4120145603 WASHER, SPECIAL. CY2
TuRN TABLE SUPORT
Ck44 S4S 0125898 SWITCH.MICRO,LIMIT CY3
Che5 6450077814 ASSY,MOTOR,SLEO
PART NO. DESCRIPTION
6142377093 GEAR,SLED RETARD 1
6142377109 GEAR,SLED RETARD 2
614 2S771 16 GEAR,SLED
s45 0067983 PICKUPJASER,SF-PtOO
645 0Y8 6879 PICKUPMSER,SF.PIOOB
6142622599 GEAR,RACK,PICKUP
6142366934 SPRING,COMP,PICKUP RACK GI
645 OD6 7976 CABLE,FLEXIBLE FLAT,PIcKUP
4110446004 SCR PAN+SW 2X6,SLED MoTOF
4111524301 SCR S.TPG PAN PCS 1.7X6,
Pl&K RACK GEAR FIX
4120473904 SCREW,SPECIAL,SLED GEAR FI
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