Sanyo 18H-815 User manual

<
18-transistor,
6-band
Portable
Radio
move.
18H-815
SERVICE
MANUAL
‘SANYO
ELECTRIC
CO.,
LTD.
INTERNATIONAL
DIVISION:
SANYO
ELECTRIC
TRADING
CO.,
LTD.
OSAKA,
JAPAN
(14)
2SB186A
Audio
Amplifier
ALIGNMENT
PROCEDURES
AM
ALIGNMENT
Sequence
of
Wave
Dial
signal
Generator
Connection
high
side
Alignment
Range
|
Pointer
etnies
of
Signal
Generator
Thru.
Loop
Antenna
Cd
LF.T.
T15
1600KC}
455KC
LF.T.
T14
MW
1600KC}
455KC
i.F.T.
T13
MW
1600KC;
455KC
Oscillator
LW
LW
160KC;
160KC
”
Antenna
LW LW
160KC}
160KC
Oscillator
MW
MW
600KC
Antenna
MW
MW
600KC
Oscillator
SW1
SW
1
2.5MC
Antenna
SWI
SW
1
2.5MC
Oscillator
SW2
SW
2
9.0MC
Antenna
SW2
SW
2
9.0MC
Oscillator
49m 49m
6.0MC
Antenna
49m 49m
6.0MC
FM
IF
ALIGNMENT
SPECIFICATIONS
Frequency
Range---+-++-++
FM
87
-
108
MC
(16)
2SB405R
Power
Amplifier
SW1
23
-
73
MC
(17)
2SD72R
Power
Amplifier
SW2
8.0
-
22.0
MC
7
(18)
2SC537Z
Voltage
Stabilizer
49m
595
-
7.3
MC
Diodes
«s+-++++eee-
(1)
18553
A.F.C.
MW
520
-
1605
KC
-
€2)
18188
FM
Limiter
a
LW
150
-
350
KC
(3)
18188
FM
A.G.C.
‘
oes
Frequency::+-+-sree-see-
FM
10.7
MC
C4)
18188
Discriminator
:
AM
455
KC
(5)
18188
Discriminator
Transistors
-
cote
(1)
2SC668E
FM
RF
Amplifier
(6)
SIA3
AM
Biasing
(2)
2SC545C
FM
Local
Oscillator
(7)
18188
AM
Detector
(3)
28C668C
FM
Converter
(8)
SIA3
FM
Oscillator
Stabilizer
(4)
2S8C545E
FM
ist
IF
Amplifier
(9)
SZ-8
Voltage
Detector
(5)
28C537
FM
2nd
IF
Amplifier
Output
Power
--------
Maximum
3,000
mW
(6)
28CS537
FM
3rd
IF
Amplifier
|
Undistorted
2,000
mW
(7)
2SA222
AM
Converter
Power
Supply
---------
12
volts,
8xUM-1
(size
“D’’
flashlight
battery)
(8)
28C537
AM
Local
Oscillator
or
AC
adaptor
(D12-815)
(9)
28C537E
AM
1st
IF
Amplifier
'
Current
Drain
---------
No
signal
30
mA
(10)
2SC537
AM
2nd
IF
Amplifier
©
Maximum
420
mA
(11)
2SD187
Squelch
Control
Speaker
oe
ese
eceeee
scenes
5”x7’
oval
type
permanent
dynamic
(12)
2SB303
Audio
Amplifier
.
4
ohm
voice
coil
impedance
(13)
2SB186A
Audio
Amplifier
Cabinet
Dimensions
------
1514”(390mm)
wide
x
914”
(240mm)
high
(
x
484”
(240mm)
deep
(15)
2SB187
Driver
Net
Weight
-----+-++++-
10
ibs.
(4.5
kg)
Coil
‘
Adjust-
Pate
ment
or
12
|°320KC
320KC
Ft
ee
Signal
Generator|Trimmer
Fre-
|Modula-
Indication
Adjust-
ment
|
quency
tion
Max.
Output
TO
———————
Adjustment
Curve
Sequence
of
Wave
|
Alignment
Testing
Equipment
Connection
Alignment
Range
|
Frequency
:
1
T-6
(LF.TO
FM
10.7
MC
Connect
sweep
generator
to
test
point
TP-1
and
oscilloscope
to
test
point
Tp-2.
2
T-5
(1.F.T.)
FM
10.7
MC
Same
as
above
connection.
3
T-4
(LF.T.)
FM
10.7
MC
Same
as
above
connection.
4.
T-7
(C.F.T.)
|
FM
-
10.7
MC
Connect
sweep
generator
to
test
|
point
to
TP-1
an
oscilloscope
to
|
test
point
TP-
FM
RF
ALIGNMENT
Sequence
of
Wave
Dial
signe
oe
Connect
high
side
of
i
i
=
‘
Generator
to
Alignment
Range
|
Pointer
egeuey
ae
Oscillator
FM
87.0
MC!
87.0
MC|
22.5
KC]
Signal
generator
to
TP-1
Antenna
FM
87.0
MC/87.0
MC|
22.5
KC|
Signal
generator
to
TP-1
Detune
T7
and
tune
T6
for
max.
|
gain
and
symmetry
of
response
curve.
tune
T-5
for
max.
gain
and
sym-
metry
of
response
curve.
tune
T-4
for
max
gain
and
sym-
metry
of
response
curve.
tune
T-7
for
symmetry
and
max.
gain
of
response
curve.
Coil
:
Adjust-
Dial
Pointer
ment
T-2
104.0
MC
Signal
Generator
Freque-
|Modula-
Trimmer
Adjust-
ment
Indicator
ncy
tion
T-3
104.0
MC
|
104.0
MC
|
22.5
KC;
Ct-2
Max
output
104.0
MC
|
22.5
KC
Ct-1
Max
output
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Or
BLOCK
DIAGRAM
ANTENNA
V4
AUDIO
INPUT
©
Tri
FM
RF
AMPLIFIER
D1
AFC
VOLUME
CONTROL
Ct-12
Ctl
I
Ct-10
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MODEL
18H-815
BLOCK
DIAGRAM
D2
FM
LIMITER
Tr3
Tr4
FM
IF
FM
CONVERTER
AMPLIEIER
DB
FM
LOCAL
OSCILLATOR
OSCILLATOR
STABILLZER
Fr2
Tr?
AM
CONVERTER
Trii
SQUELCH
CONTROL
AUDIO
AMPLIFIER
Tri2
AM
LOCAL
OSCILLATOR
Tr8
TONE
CONTROL
AUDIO
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AMPLIFIER
Tr13
Tr5
FM
IF
FM
AMPLIFIER
Tr9
AM
IF
AM
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AMPLIFIER
AUDIO
AMPLIFIER
Tria
VOLTAGE
STABILIZER
Trl8
FM
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D3
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Trl5
VOLTAGE
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09
Tr6
AMPLIFIER
Trio
AMPLIFIER
D4
D5
FM
DISCRIMINATOR
D7
AM
DETECTOR
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AGC
D6
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Trl6
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SPEAKER
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Tr-1
2SC668
(E)
Tr-3
2SC668
(C)
Tr-4
2SC545
(E)
Tr-5
2SC537
(D,E)
Tr-6
2SC537
(D,E)
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2SC537
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2SC537
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Tr-11
2SD187
Tr-12
2SB303
Tr-13
2SB186A
Tr-14
2SB186A
-
Tr-15
2SB187_—
Tr-18
2SC537Z
~—Tr-16
2SB405R
Tr-17
2SD72R

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ADJUSTMENT
OF
SEMI-FIXED
RESISTORS
a)
R88
(10K
ohms)
|
Apply
audio
signals
into
first
audio
stage
and
observe
the
ampli-
fied
waveform
of
them
with
oscilloscope.
Adjust
R88
for
the
operating
point
on
which
waveforms
are
clipped
equally
at
both
tops
and
bottoms
of
waves.
b)
R42
(100K
ohms)
Make
the
unit
into
MW
reception
and
set
the
dial
pointor
at
1000KC.
Adjust
R42
for
400”A
(+50xA)
current
circulation
thru
collector
of
Tr9
(2SC537E).
c)
R12
100K
ohms
Make
the
unit
into
FM
reception
and
adjust
R12
for
400A
current
circulation{thru
collector
of
Tr4
(2SC545).
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PARTS
LIS?.-——_____
PARTS
LIST
AC
ADAPTOR
(D12-815)
/
Schematic
ia
|
LE
a
a
|
Part
No.
|
Description
|
Q’ty
|
bocation
Part
No.
|
Description
:
|
sees
Part
No.
Description
SPECIFICATIONS
a
nS
TE
EE
|
Bi
DS
A
en
ay
AS
eR
a
ae
YE
|
et
hE
al
|
HOUSING
COILS
AND
TRANSFORMERS
"FIXED
VALUE
RESISTORS
AC
Input
Power
Supply
:
100-120V
&
220-240V
*
R-A18815
|
Housing
Assembly
|
1
|
1114,
L16
R-S81362
|
Antenna
Coil
-
AM
MW
&
LW
R1
!
R-R221J
|
220
ohms
Tee
DC
Output
:
12V
s00mn
|
*R-424365
|
Housing
-
frame
work
|
a
L11,
L13
R-S81363_
|
AntennaCoil
~
AM
SW1
&
49m
a
|
at
ee
a
Dimensions
:
4”widex2”
highx214”
deep
|
R-261206
Metal
Grille
~
speaker
grille
|
1
L9
R-W2300
|
Antenna
Coil
-
AM
SW2
RA
R8.
R10
R-R222J
2.2K
ohms
+
5%
Weight
:
1.5
pound
|*
R-27132
|
Badge
-
SANYO
TRANSWORLD
|
7
T12
R-W8219
Oscillator
coil
-
AM
LW
R5
R-R332J
3.3K
ohms
+
5%
R-12059
Speed
Washer
-
badge
mtg
T1l
R-W8220
7
~
AM
MW
R6,
RO
R-R682J
6.8K
ohms
+
5%
R-26121la
Metal
Grille
—
-
indicator
side
|
1
T10
R-W8221
WW
-~
AM
SW1
R7,R28,R33,R60|
R-R104K
100K
ohms
+10%
CIRCUIT
DIAGRAM
R-261765
Trim
Escutcheon
-
indicator
|
1
T9
R-W8222
|
"
-
AM
SW2
Rll,
R92
Si
:
een
ante
Ae
Pete
es
I
Gs
ee,
|
‘
eet
|
Ria,
R43
R-R202J
|
2K
ohms
=
8%
Pm
cr
na
R-261219a
Control
Panel
-
control
knobs
identify
1
T1
R-W2283
|
Antenna
Coil
—
-
FM
R15,
R29,
R36,
R-R332K
|
3.3K
ohms
+10%
|
R-23867
Metal
Ribbon
-
vertical
column
3
T2
R-W4034
RF
Coil
_—
-
FM
R44,
R52
|
R-113163
i
Metal
Ribbon
-
horizontal
2
T3
R-W8218
Oscillator
Coil
-
FM
R16,
R19,
R76
R-R223K
|
22K
ohms
+10%
R-23865
Side
Trim
Metal
-
finished
side
mtg
2
R-W9021
VHF
Coil
3%
turns
R17,
R20,
R32
Jehan
|
icc
ee
eee
ce
ty
R-32682a
Plastic
Mount
—
-
AUTO
ANT
jack
mtg
1
L5
R-W1058
Choke
Coil
1uH
-
10.7MC
trap
Ae
oT
iG
bee
eo
eae
neue
R-261574
Marking
Metal
-
AUTO
ANT
1
L4,L6,L7,
L17
R-W1059
Choke
Coil
1.5mH
-
line
filter
R22
7
R-R682K
6.8K
ohms
+10%
R-39263
Plastic
Framing
-
band
switch
opening
1
L3
R-W1060
Choke
Coil
500uH
-
auto
antenna
R23,
R93
R-R271K
270
ohms
+10%
R-32683
Plastic
Framing
-
pilot
switch
opening
1
T13
R-W5W022
IF
Transformer
-
AM
(yellow
core)
R24,
R25
R-R102K
1K
ohms
+10%
*
R-261959
Specification
Sheet
1
T14
R-wW5W023
u
-
AM
(white
core)
R26,
R27
R-R562J
5.6K
ohms
+
5%
R-31964
Trimming
-
jacks
on
the
back
1
T15
R-W5T241
"
-
AM
(black
core)
eT
eae
eras
oe
eee
ae
R-31962
Lid
-
"
1
T4
R-W5W024
IF
Transformer
~
FM
(brown
core)
R35.
R-R270K
27
Ghee
+10%
R-27132
Marking
a
a:
1
R-W5W025.
||
“IF
Transformer
-
FM
(green
core)
R37,
R39
R-R183K
18K
ohms
+10%
R-32684
Slide
Knob
-~
AFC
1
T6
R-W5W026
4
-
FM
(blue
core)
R38
R-R273K
27K
ohms
+10%
;
R-S5530
Indicator
-
meter
(400uUA)
1
T7
R-W5W027
"
-
FM
(red
|
Rewswoe7
|”
———Cs—Ss—si
FM
(red
corre)
R41
R-R393K
39K
ohms
+10%
Dee
ees
one
i
||
CONTROLS
ss
—s—“‘—s—sSSOSSSCSCSCSCSCiS
—CONTROIS.
eeeesaesesesa(‘
il
Ras
R-R152J
|
1.5K
ohms
+
5%
2
oa
Reet?
sack
ea
—
—
|
R46,
R50,
R66
|
R-R562K
5.6K
ohms
+10%
oe
R-S81101
Handle
1
‘R65
~—*«|_—swR-R}124190
|
Variable
Resistor
50K
D -
volume
contr
R-R124190
|
Variable
Resistor
50K
D
-
volume
control
R47
R-R122K
1.2K
ohms
+10%
R-
28109
Metal
Mount
-
handle
mtg
2
R71
R-R124193
Variable
Resistor
50K
B
-
treble
control
R48,
R72
R-R561K
560
ohms
+10%
R-35296
Plastic
Washer
-
between
Handle
&
Mtl
Mnt
2
R73
R-R134192
Variable
Resistor
50K
A
-
bass
control
R49
R-R221K
220
ohms
+10%
M100"
120
or
R-25263
Plate
Spring
—_
-
Metal
Mount
mtg
2
R63
R-R124191
|
Variable
Resistor
500K
B
-
squelch
R53
R-R803J
So.
Sena
eeteen
R-S81364
|
Push
Button
—
-
LIGHT
1
R12
R-R11011
|
Semi-fixed
Resistor
100K
Beane
Sneek
ae
ee
ae
R-S81660
Knob
5
R
C1116
Variable
Capacitor
-
AM
tuning
capacitor
R64
R-R392J
3.9K
ohms
+
5%
R-S81099
Tuning
Knob
2
VC-1,
VC-2
R-C1098
Variable
Capacitor
-
FM
tuning
capacitor
R67
R-R823K
82K
ohms
+10%
R-S81197
Push
Button
-
MW
band
select
1
R-C1151
Variable
Capacitor
-
fine
tuning
control
R68
R-R221K
220
ohms
+10%
PARTS
LIST
R-S81202
Push
Button
-
LW
band
select
1
|
R-C0050a
Trimmer
-
AM
antenna
R69
R-R471K
470
ohms
+10%
R-S81198
Push
Button
-
SW1
band
select
1
R-C0058
Trimmer
~
AM
oscillator
R70,
R79,
R86
R-R392K
3.9K
ee
ae
—
R-S81199
Push
Button
-
SW2
band
select
1
|
R-C0057
Trimmer
-
AM
oscillator
Shs
babe
ik
patel
Sine
Part
No.
Description
R-S81200
Push
Button
-
49m
band
select
1
R88
|
*
R-R11013
RES
{*
RR11013—=|
~Semi-fixed
Resistor
10k
Resistor
10K
R78
R-R563K
56K
ohms
+10%
R-S81201
Push
Button
-
FM
band
select
|
1
je
R81
R-R124K
120K
ohms
+10%
R-113348
Housing
~
top
R~S81203
Push
Button
-
AUTO
operation
1
R83
R-R152K
1.5K
ohms
+10%
R-113347
Housing
-
bottom
R-424312
Erphone
Case
1
|
R-S4335a
Push
Button Switch
-
band
select
R84
Sea
Sat
sei
ae
R-262002
Specification
Sheet
R-S$81579
Pointor
~
AM
1
|
R-S4208
Slide
Switch
-
RADIO
PHONO
select
Ans
haar
st
nae
+10%
R-41714
Printed
Circuit
Board
R-S81658
Pointor
-
FM
1
|
R-S4381
or
a
Soeean
Boe
Gian
fine
R-241521
Special
Screw
|
|
R-S4394
Push
Switch
-
Pilot
Light
R90
R-R391K
390
ohms
+10%
R-113349
Metal
Mount
-
transistor
mtg
CHASSIS
|
R-S4303
Slide
Switch
-
AFC
(cabinet
assembly)
‘s
a
R-27112
Stud
Nut
‘
)
:
Ba
Spare
fe
ier
ee
9423
Grommet
AC
cord
R-27128
Stud
Nut
-
P.C.
Board
mt
1
R94,
R95
R-RONS5J
0.5
ohm
<=
5%
R-3
a
*
R-34208
Plastic
Mount
-
:
i
|
|
MISCELLANEOUS
MISCELLANEOUS
R97
R-R103K
10K
ohms
+10%
R-44238
Cushion
—-
DC
cord
R-113340
Back
Screen
1
SP
R-S6462
Speaker
5’x7"
dia.
4
ohms
4W
FIXED
VALUE
CAPACITORS
}}©..”
R-25159La
Spring
-
neon
lamp
mtg
R-$81102
|
Tuning
Shaft
2
R-S$6365
Earphone
——
R-S3134
AC
Input
Cord
w/
US
type
plug
R-32685
Composite
Pulley
-
FM
tuning
drive
1
PL1,
PL2
R-S1287
Pilot
Lamp
9V
30mA
ny
a
a
Leh
eh
maesiole
aa
Se
R-S8575b
Plug
Adaptor
_-
england
type
R-241158
Pulley
Shaft
~
composite
pulley
1
R-S1266b
Telescopic
Antenna
“\CA,
C41
R-CKD300K
Ceramic
30pF
+10%
R-S8574b
Plug
Adaptor
-
german
type
R-27055
Pulley
~
FM/AM
4
R-S8535a
Extension
Antenna
Lead
w/
rubber
cu,
_}
Jes
R-CKD501M
|
Ceramic
500pF
+20%
R-S1322@
DC
Output
Plug
and
Cord
R-241016
|
Pulley
Shaft
-
pulley
above
FM
2
R-S81661
Battery
Compartment
‘|
C6,
C11,
C15
R-CKD102Z
|
Ceramic
0.001luF
+80%
R-W7127
Power
Transformer
R-241263
Pulley
Shaft
-
pulley
above
AM
2
R-S3179
Jack
-
TAPE
PHONO
input
C7,
C140
R-CKDO80J
Ceramic
8pF
+0.5pF
R-S1347
Silicone
Rectifier
(1$185D)
R-39310
Composite
Pulley
-
AM
tuning
drive
1
R-S2155
Jack
-
AUTO
ANT.
(cabinet
assmby)
Sie
C38,
R-CKDO30J
|
Ceramic
3pF
+0.25pF
R-S1348
Zener
Diode
(1$337Y)
R-241015
Pulley
Shaft
-
composite
pulley
1
R-261996
Heat
Sink
C9
R-CKD201K
Ceramic
200pF
+10%
2SB492
Transistor
R-S7089
Special
Nut
~
tuning
shaft
mtg
2
R-23781
Shielding
-
FM
tuner
C10,
C17,
C20,
R-28085
Heat
Sink
-
2SB492
R-39188
Drum
2
R-S2139
Jack
-
EXT.
SP
re
C24,
C27
R-CKD103Z
Ceramic
0.0luF
+80%
R-41370
Mylar
Sheet
.
-
«
;
R-15116
|
Tension
Spring
-
on
dial
cord
2
R-$1155
Tip
-
jumper
leads
of
telesc.
C14,
C16,
C22
R-44223
Rubber
Insulation
-
7
R-15113a
|
Tension
Spring
-
on
drum
2
R-25239a
Spring
Wire
-
grounding
of
vari.
cap.
C25,
C28,
C39,
R-S1352
|
Fuse
Holder
R-15096a
Tension
Spring
-
on
composite
pulley
2
R-S3186
Terminal
Strip
C40,
Ones
e184,
R-CKD403Z
Ceramic
0.04uF
+80%
R-S1326
Fuse
0.2A
R-44065
Cushion
-
tuning
capacitor
mtg
2
R-35170
Battery
Holder
Tube
-
contains
3
cells
C127,C129,C131,
R-S4415
Slide
Switch
R-261608
Holder
~
AM
antenna
coil
mtg
2
R-35172
|
R38172__|_
Battery
Holder
Tube
-
contains
2
cells
Holder
Tube
-
contains
2
cells
els
Clae
aocienaaal
és
ieee
tee
R-$1341
Neon
Lamp
R-241157
Guide
Shaft
-
AM
dial
cord
1
Z
came
Pp
=
R-39320
Plastic
Mount
-
heat
sink
mtg
R-44291
|
Holder
-
pilot
lamp
mtg
>
||
DIODES
s—ses—“—sSSSSCS
Bee
cise
enoone:
I
cemmicase”
so
eck
R-C9186
"
Electrolytic
Capacitor
200F
25V
TRANSISTORS
AND
DIODES
D1
1$553
Diode
(variable
‘pl
~—~——SSsa8853.~——=sC|:sédDiode
variable
capacitance)
-
AFC
D1
-
AFC
Dl
C30.
R-CKD040J
Ceramic
4pF
+0.25pF
R-C9165
Electrolytic
Capacitor
500zF
15V
2SCE68E
TeaneietGe
;
Trl
D2
ach
Diode
~
FM
limiter
D2
ee
eas
C134
R-CQS502M
Mylar
0.005uF
+20%
ELECTROLYTIC
CAPACITORS
(18H-815)
2SC545C
”
Tr2
He
ses
agi
F
5
Ap
or
=
wie
ae
eee.
lo
er
a
rOPE
3.
poe
R-C9145
10zF
10V
C19,
C33,
C35,
C73,
C75,
C81,
C83
C36,
C37,
C82
R-CQS102M
Mylar
0.001uF
+20%
C85,
C120,
C125,
C128
eee
4
ite
D6,
D8
|
R-S1290
Diode
S1A3
Biasing
C76,
C104,
R-CQS103M
|
Mylar
0.0luF
§
+20%
See
2SC545E
s
iva
|
D9
|
$Z-8
Zener
Diode
-
Voltage
Stabilizer
C105,
C114
Aedes
al
Ore
Seedy
Can
CNS?
ete
eee
Seer
nae
eee
be
ad
Cas
R-COSSO2M
iaviee
BODguE
520%
ie
as
F
ov
se
ced
C90,
C91
:
en
,
is
|
C103,
C111
R-CKDIO1J
|
Ceramic
100pF
+
5%
R-C9525
na
10V
C74tCt~™”
|
C107
R-CQT161K
Styrol
165pF
+10%
2$D187
”
Cred
or
yilw)
Trill
|
C109
R-CQT122K
|
Styrol
1200pF
+10%
bapckhant
eee?
ees
Cee
;
2SB303
|
"
(red
or
yllw)
Trl2
C110
R-CQT432K
Styrol
4300pF
+10%
R-C9145
10zF
10V-
C86
2SB186A
uy
Tr13 Trl4
C106,
C121,C139;
R-CQS203M
Mylar
0.02uF
+20%
R-C9136
100¢F
6V
C87
|
ft
a
ee
ue
|
aeeee
eae
aie
=
(2
*
38D72R°
”
Tri7)
couple
:
C116,
C118
R-CQS202M
|
Mylar
0.002uF
+20%
Sc
ie
6V
C132,
C133,
C135
2$C537Z
?
Tr18
|
C117
_|
R-CKDS01K
|
Ceramic
500pF
+10%
SLE
I
a
aR
ECC
TE
AT
TE
|
|
(STRESS
SN
ACEI
NE
IT
a
a
I
EI
ET
OT
TERETE
C141
R-CKD500K
Ceramic
SOpF
LR
AV
ONT
I
TEE
ES
Table of contents
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