Sanyo VCC-HD5400P User manual

FILE NO.
REFERENCE No.SM5310813
L5DG2/XE, XE-C1F, XE-C8F, US-Z, US-C1F, US-C8F, C-Z, C-C1F (R)
NOTE: 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N.S.P. : Not available as service parts.
Design and specifications are subject to change without notice.
SERVICE MANUAL
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the
part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
PRODUCT SAFETY NOTICE
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder.
(This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying
out repair work.)
VCC-HD5400P
(Product Code : 117 409 00)
(Product Code : 117 459 00)
(Product Code : 117 459 10)
(Europe, U.K., Southeast Asia)
CONTENTS
SPECIFICATIONS .............................................3
1. DISASSEMBLY ..............................................5
2. ADJUSTMENT ...............................................11
3. PARTS LIST ................................................18
CIRCUIT DIAGRAMS &
PRINTED WIRING BOARDS ...........................C1
VCC-HD5400
(Product Code : 117 409 01)
(Product Code : 117 459 01)
(Product Code : 117 459 11)
(U.S.A., Canada, Taiwan, Brazil)
Megapixel Camera
VCC-HD5400PC
(Product Code : 117 409 04)
(Product Code : 117 459 04)
(China)

-2 -
WARNING
Do not use solder containing lead.
This product has been manufactured using lead-free
solder in order to help preserve the environment.
Because of this, be sure to use lead-free solder when
carrying out repair work, and never use solder
containing lead.
Lead-free solder has a melting point that is 30 - 40°C (86 -
104°F) higher than solder containing lead, and moreover it
does not contain lead which attaches easily to other metals.
As a result, it does not melt as easily as solder containing
lead, and soldering will be more difficult even if the
temperature of the soldering iron is increased.
The extra difficulty in soldering means that soldering time
will increase and damage to the components or the circuit
board may easily occur.
Because of this, you should use a soldering iron and
solder that satisfy the following conditions when carrying out
repair work.
Soldering iron
Use a soldering iron which is 70 W or equivalent, and
which lets you adjust the tip temperature up to 450°C
(842°F). It should also have as good temperature recovery
characteristics as possible.
Set the temperature to 350°C (662°F) or less for chip
components, to 380°C (716°F) for lead wires and similar,
and to 420°C (788°F) when installing and removing shield
plates.
The tip of the soldering iron should have a C-cut shape or
a driver shape so that it can contact the circuit board as flat
or in a line as much as possible.
Solder
Use solder with the metal content and composition ratio by
weight given in the table below. Do not use solders which
do not meet these conditions.
Lead-free solder is available for purchase as a service tool.
Use the following part number when ordering:
Part name: Lead-free solder with resin (0.5 mm dia., 500 g)
Part number: VJ8-0270
Note:
If replacing existing solder containing lead with lead-free
solder in the soldered parts of products that have been
manufactured up until now, remove all of the existing solder
at those parts before applying the lead-free solder.
Metal content Tin (Sn) Silver (Ag) Copper (Cu)
Composition
ratio by weight 96.5% 3.0% 0.5%
CAUTION
The surface of the camera can be hot during operation,
but it is not a malfunction.
When you touch the heated portion of the camera for a
long time during installation, adjustment or dismounting,
you may get a low-temperature burn.
SD card may be hot immediately after use. When you
remove a SD card from the camera, be absolutely sure to
turn it off and wait until it is completely cooled down.

-3 -
SPECIFICATIONS
Camera
Image pickup device : 1/2.5-inch CMOS sensor
Effective pixels : 16:9 1920 (H) x 1080 (V), 4:3 1600 (H) x 1200 (V)
Lowest image illumination : 50IRE: 2.0 lx (at F1.8, color mode, high gain)
Lowest image illumination : 50IRE: 0.1 lx (at F1.8, black-and-white mode, high gain)
Video S/N ratio : 50 dB (whenAGC is “OFF”)
Lens : Focal length: f=6.3 - 63 mm, F number: F1.8 -2.5
Optical zoom 10x, electronic zoom 16x (up to 160x when used in combination with the optical zoom)
Rotational scope : Pan: 360° endless pan Tilt: -20 to +200°
Rotation speed : Pan: Max. 350°/sec Tilt: Max. 350°/sec (0.1° - 120°/sec for manual operation)
Preset position : Max. 256
Auto mode : Sequential, auto pan, tour, automatic return
Day/Night function : Auto, color, black-and-white, alarm input switching
White balance : Auto (ATW), one push (AWC), manual (R/B gain adjustable),indoor, outdoor, fluorescent
Backlight compensation : Multi-spot evaluative metering, center-weighted evaluative metering, masking, face detection
Electronic sensitivity boosting : Auto (32 x max) or Off
Electronic shutter : 1/25, 1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-HD5400P, VCC-HD5400PC)
Electronic shutter : 1/30, 1/60, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-HD5400)
Electronic shutter : Long exposure shutter (1x, 2x, 4x, 8x, 16x, 32x)
Iris : AUTO/MANUAL (electronic iris: ON/OFF)
Camera settings : Up to 8 patterns of monitoring conditions are configurable
AGC gain : Normal/ Middle/ High (Manual gain setting possible at Off)
Gamma correction : 0.45, 1, Mode 1, Mode 2
Aperture compensation : On/Off (Correction level adjustable)
VIVID COLOR EFFECT : ON/OFF
DNR (digital noise reduction) : ON/OFF
Image inversion : H/V/HV/OFF
Privacy mask : On/Off, up to 32 positions
Motion sensor : On (detection area setting, video analytics)/ Off, face detection function
Auto pursuit : On/Off
Sway compensation : On/Off
Language selection : English, French, German, Spanish, Japanese
I/O
Video output : HD output: HDMI terminal (TYPE C)
Monitor output: BNC terminal (MONITOR OUT)
LAN : 10BASE-T/ 100BASE-TX (RJ-45 connector)
EX-HDD connector : For connecting an external hard disk drive case
SD card slot : 1 (SDHC compliant, max.32GB supported)
Alarm input : 4 (NO/NC), also used for switching between day and night modes
Alarm output : 2 (NO/NC 16V, 150 mA, open collector)
Audio input/ output : Audio input (white: 3.5-mm mini jack)
Audio input/ output : Audio output (black: 3.5-mm mini jack)
Communication method:RS-485
Protocol : SSP, PELCO-D
Baud Rate : 2400, 4800, 9600, 19200
Address :1 - 255 (sanyo SSP: 1 to 127)

-4 -
Recording media
SD memory card : Normal recording, Alarm recording, Backup video recording in event of a network failure, Log information
External HDD : Normal recording, Alarm recording, Backup video recording in event of a network failure, Log information
Network
Image/ video compression : H.264/ JPEG
Video size (H.264) : (16:9) 1920x1080, 1280x720, 640x360, 320x180
Video size (H.264) : (4:3) 1600x1200, 1280x960, 1024x768, 640x480, 320x240
Video size (JPEG) : (16:9) 1920x1080, 1280x720, 1024x576, 640x360
Video size (JPEG) : (4:3) 1600x1200, 1280x960, 1024x768, 800x600, 640x480, 320x240
Picture quality : QUALITY mode: BASIC, NORMAL, ENHANCED, FINE, SUPER FINE
Picture quality : BITRATE mode: User-specified bit rate
Interface : 10BASE-T/ 100BASE-TX
Protocol : TCP/IP, UDP, HTTP, HTTPS, SMTP, NTP, DHCP, FTP, DDNS, RTP, RTSP, RTCP
Audio : G.711 (Bidirectional)
Simultaneous access : 20
Security : BASIC authentication (ID/password), SSL, IP filtering
Others
Operating ambient temperature/humidity : Temperature: -10 °C - + 50 °C (14°F - 122°F)
Operating ambient temperature/humidity : Humidity: less than 90 % RH (no condensation)
Power source : 24 V AC ± 10 %, 50 Hz/ 12 V -15 V DC/ PoE (VCC-HD5400P, VCC-HD5400PC)
Power source : 24 V AC ± 10 %, 60 Hz/ 12 V -15 V DC/ PoE (VCC-HD5400)
Power consumption : 21 W (PoE: 12.3 W)
Weight : 1350 g (47.6 oz.)
Dimensions [mm/(inch)] :
124(4.88)
153(6.04)

-5 -
1. DISASSEMBLY
1-1. REMOVAL OF COVER
1. Cover, SD
2. Cover, harness
3. Cover, pan lock
4. Two screws 2 x 3
5. Two screws 2 x 3
6. Cover, pan
7. Shield tape
8. Two special screws 3 x 4
When assembling, tighten the screws
order. A B
9. Pipe
10. Holder harness
11. Two screws 3 x 6
12. Holder base R
13. Two screws 3 x 6
14. Holder base L
15. Mounting safety wire
16. Tube
17. Connector (CN171) (W1006)
18. Connector (CN621) (W1003)
19. Connector (CN622) (W1002)
20. Connector (CN201) (W1001)
21. Connector (CN202) (W1005)
22. Connector (CN241) (W1040)
23. Shield tape
24. Connector (CN601)
25. Four screws 4 x 8
26. Pad gasket
11
2
17
18
19
20
24 26 26
26
21
12
9
A
B
8
10
7
11
13 13
14
16
15
23
1
22
35
4
6
3
25
25
STAMP

-6 -
1-2. REMOVAL OF CP-3 BOARD, CP-2 BOARD, PW-1 BOARD AND TB-4 BOARD
1
2
41
42
43
33
32
28
27
26
36
35
40 21
19
18
17
15
13
9
6
3
7
8
4
20
23
24
29
42
29
11 39 38
41
12
35
37 25
19
19
22
15
16
14
10 5
3
13
18
30
31
30 34
1. Three screws 2 x 3
2. Cover, bottom
3. Three screws 2 x 4
4. Connector (x 3)
5. Connector (CN242)
6. CP-3 board
7. Three screws 2 x 4
8. Holder terminal
9. Heat sink RUB PW1_1
10. Connector (CN602)
11. Connector (CN481)
12. FFC (W1009)
13. Three screws 2 x 4
14. Holder CP-3 HD
15. Holder CP-3
16. Connector
17. CP-2 board
18. Three screws 2 x 4
19. Holder CP-2
20. Heat sink RUB PW1_2
21. Heat sink RUB CP-2
22. Fixer clamp
23. PW-1 board
24. Connector (CN401)
25. Assy wire (W1005)
26. Heat sink RUB PW1_3
27. Heat sink RUB PW1_2
28. Heat sink RUB PW1
29. Heat sink RUB PW1_1
30. Four screws 2.6 x 12
31. Motot fan DC
32. Screw 2 x 4
33. Holder safety
34. Screw 2 x 5
35. Two screws 2 x 3
36. Stopper cover bottom
37. Dec bottom
38. Two screws 1.7 x 4
39. TB-4 board
40. Holder SD
41. Two screws 2 x 3
42. Stopper cover bottom
43. Cabinet main

-7 -
1-3. REMOVAL OF SY-1 BOARD AND COVER TILT
20
21
23
22
17
18
16
15 12
11 91
2
3
4
7
6
810
5
14 13
19
26
25
27
24
1. Two screws 3 x 6
2. Holder chassis side
3. Two screws 2 x 4
4. Shield connector
5. Connector (CN403)
6. Connector (CN404)
7. Connector (CN405)
8. Connector (CN401)
9. Screw 2 x 5
10. Two screws 2 x 4
11. SY-1 board
12. Screw 3 x 6
13. Screw 3 x 6
14. Two screws 2 x 5
15. Chassis sub pan
16. Spacer chassis
17. Holder cable state
18. Spring plate
19. Screw 2 x 4
20. Cover tilt top
21. Screw 2 x 4
22. Cover tilt bottom
23. Dec lens
24. Two screws 3 x 3
25. When assembling, the lens is done up
26. Mouting bearing
27. Screw 3 x 6

-8 -
1-4. REMOVAL OF ASSY MOTOR
1. Two screws 3 x 6
2. Holder chassis side
3. Three screws 2 x 5
When assembling, tighten the
screws order. A C
4. Earth shaft
5. Housing bearing
6. Bearing
7. Two screws 3 x 6
8. Assy motor tilt
9. Shield tape motor
10. Two screws 3 x 4
11. Cover pan bottom
12. Two screws 3 x 6
13. Spacer slip ring
14. Screw 3 x 6
DC
BA
A
B
C
27
28
22
21
2
1
9
7
78
34
20 17
15
19
16
18
14
6
5
12
13
11
10
C
A
B
3
3
26
25
26
24
23
D
15. Two screws 3 x 4
16. Holder chassis
17. Two screws 3 x 4
18. Assy motor pan
19. Shield tape motor
20. Chassis pan
21. Three screws 2 x 4
22. Assy gear pan
23. Three screws 3 x 10
24. Assy term slip ring
25. Shield tape slip
26. Four screws 2 x 5
27. Shield sensor pan
28. Chassis base

-9 -
1-6. REMOVAL OF CA-3 BOARD, CA-2 BOARD AND CA-4 BOARD
21
1113 12
57
3
14
9
18
17
16
19
24
8
4
623
22
20 15
21
10
1. Three screws 2 x 4
2. Assy gear tilt
3. Three screws 2 x 4
4. Holder cable tilt
5. Fixer BK-1
6. Connector
7. Three screws 2 x 4
8. Four screws 2.6 x 12
9. Motor fan DC
10. Holder fan
11. Two screws 2 x 6
12. Spacer fixer
13. Adhesive fixer
14. Connector (CN705)
15. Assy shield wire (W1007)
16. Adhesive fixer
17. Screw 2 x 4
18. Assy holder cam uni
1-5. REMOVAL OF MOTOR FAN DC
14
6
2
1
7
10
5
18
17
16 15 43
13
12 11
9
7
8
1. Connector (CN801)
2. Assy wire (W1010)
3. Screw 2 x 3
4. Four screws 2 x 3
5. Screw 2 x 3
6. Screw 2 x 3
7. Holder lens R
8. Holder lens L
9. Spacer CA2
10. Connector (CN302)
11. Screw 2 x 3
12. Connector ( x 2)
13. CA-3 board
14. Screw 2 x 3
15. Connector (CN105)
16. Connector (CN952)
17. Connector (CN951)
18. CA-2 board
19. Chassis lens
20. Connector (CN141)
21. FFC (W1008)
22. Two screws 1.4 x 4
23. CA-4 board
24. Assy FPC CA1 SV

-10 -
SY-1 board
CA-4 board CA-2 board
PW-1 board
CP-2 board
CP-3 board
CA-3 board
TB-4 board
1-7. BOARD LOCATION

-11 -
2. ADJUSTMENT
2-1. Table for Servicing Tools
1. Calibration software
Download the calibration software from the following URL.
http://www.overseas.sanyo.com/dcamera_service/
Place the DscCalDi.exe file, camapi32.dll file and
QrCodeInfo.dll file together into a folder of your choice.
2. Pattern box
Turn on the switch and wait for 30 minutes for aging to take
place before using Color Pure. It is used after adjusting the
chroma meter (VJ8-0192) adjust color temperature to 3100
± 20 K and luminosity to 900 ± 20 cd/m2. Be careful of han-
dling the lump and its circumference are high temperature
during use and after power off for a while.
2-2. Setup
1. System requirements
Windows 2000 or XP or Vista
IBM® -compatible PC with pentium processor
USB port
2. Video monitor
Connect the video output to a video monitor with an input
impedance of 75 ohms.
2-3. Adjustment Items and Order
1. Timer Quartz Adjustment
2. Lens Adjustment (Infinity)
3. Lens Adjustment (1m)
4. AWB Adjustment
5. CMOS (CCD) White Point Defect Detect Adjustment
6. CMOS (CCD) Black Point And White Point Defect Detect
Adjustment In Lighted
7. Privacy Masking Adjustment
8. Gyro Offset Adjustment
9. Privacy Masking (Mechanism) Adjustment
Note: If the lens, CMOS and board and changing the part, it
is necessary to adjust again. Item 1-9 adjustments should be
carried out in sequence.
2-4. Connecting the camera to the computer
1. It turns on power.
2. Connect the camera’s USB terminal(CN102 CA-2board)
to the computer’ USB connector.
3. Double-click on the DscCalDi.exe.
4. L5DG2 is selected with Model Code.
5. EX (VCC-HD5400P), US (VCC-HD5400) or C (VCC-
HD5400PC) is selected with Factry Mode.
6. PAL (VCC-HD5400P, VCC-HD5400PC) or NTSC (VCC-
HD5400) is selected with Video Mode.
2-4-1. Computer screen during adjustment
2-4-2. Adjustment USB terminal (CN102)
Firmware
QrCode
AWB
Focus
UV Matrix
R Bright
RGB Offset
Tint
B Bright
Gain
Phase
LCD
Calibration Upload
Initialize
LCD Type H AFC Test
VCOMDC
VCOMPP
Cal Data
Cal Mode
OK
OK
EVF
USB storage
Get
Set
VID Set
PID Set
Serial Set
Rev. Set
Setting
Language
Video Mode
VCO
Factory Code
Backrush pulse : Set
Get
Model_Code
Ref. No. Name Part code
J-1
J-2
J-3
J-4
J-5
J-6
J-7
VJ8-0190
VJ8-0192
VJ8-0191
VJ8-0260
VJ8-0282
Pattern box
Calibration software
Chroma meter
Spare lump (pattern box)
Collimator
Spare lump (collimator)
Siemens star chart
Number
1
1
1
1
1
1
1
CN102

-12 -
2-5. Adjustment
1. Timer Quartz Adjustment
Adjustment location: CT351 (CA-5)
Measuring location: CL351 (CA-5)
Measuring equipment: Frequency counter
Subject: No designation
Preparation:
Turn on the switch and wait for 1 minute.
Temperature: 25 ± 5°C
Adjusting method:
1. It turns on power .
2. Adjust with CT351 to 32769.901 Hz - 32770.032 Hz.
2. LensAdjustment (Infinity)
CP-2 BOARD SIDE A
Adjustment location: QrCode of computer screen, Infinity
Cal. of computer screen
Measuring location: Computer screen
Measuring equipment: Collimator
Preparation:
If using a ready-made collimator, set to infinity.
Note:
Do not vibrate during the adjustment.
If readjusting after it has already been adjusted, wait for 15
minutes or more for the unit to cool down first.
Adjusting method:
1. It turns on power.
2. Set the camera so that it becomes center of the screen in
the collimator.(Tele and Wide)
3. Connect the camera’s USB terminal to the computer’
USB connector.
4. Double-click on the DscCalDi.exe.
5. Click the “QrCode”.
6. QrCode Input Dialog display will be displayed.
7. Deselect Bar code Input.
8. Enter the alphanumeric characters which are underneath
the bar code which is included with the lens.
9. Click the Execute.
10. Click the OK.
11. Select “Infinity Cal.” on the LCD “Test”, and click the “Yes”.
12. Lens infinity adjustment value will appear on the screen.
13. Click the OK.
Note:Bar code and QrCode
3. Lens Adjustment (1m) is carried out after this adjust-
ment.
Camera Collimator
Bar code Input
Save Load Get Execute OK
Status:
QrCode Input Dialog
Bar code Input
Save Load Get Execute OK
Status:
QrCode Input Dialog
B086 A079 B374 B086 A079
B086 A079 B374 B086 A079
NO. 1032A
CT351
TP351
B086 A079 B374 B086 A079
NO. 1032A
K A 0 7 2 2 2 0 0 0 1 A B 0 8 6 A 0 7 9 B 3 7 4 B 0 8 6 A 0 7 9 0 0
Digit number 1-12 13-16 17-20 21- 24 25-28 29-32 33-34
Read character
Bar code
QrCode

-13 -
Adjustment value determination is effectuated using below val-
ues.
The adjustment values fulfill the conditions below, they are
determined as within specifications.
Adjustment value determination
AF_I_WIDE: ZIW
ZIW: infinity adjustment value of focus at zoom position
wide (-126<=ZIW<=110)
AF_I_MID1: ZIM1
ZIM1: infinity adjustment value of focus at zoom position
middle1 (-138<=ZIM1<=121)
AF_I_MID2: ZIM2
ZIM2: infinity adjustment value of focus at zoom position
middle2 (-132<=ZIM2<=114)
AF_I_MID3: ZIM3
ZIM3: infinity adjustment value of focus at zoom position
middle3 (-128<=ZIM3<=209)
AF_I_MID4: ZIM4
ZIM4: infinity adjustment value of focus at zoom position
middle4 (-165<=ZIM4<=241)
AF_I_MID5: ZIM5
ZIM5: infinity adjustment value of focus at zoom position
middle5 (-232<=ZIM5<=300)
AF_I_MID6: ZIM6
ZIM6: infinity adjustment value of focus at zoom position
middle6 (-280<=ZIM6<=342)
AF_I_TELE: ZIT
ZIT: infinity adjustment value of focus at zoom position
tele (-230<=ZIT<=324)
QR_Z_WIDE: QRZW
QRZW: adjustment value of zoom written on QR code
(-102<=QRZW<=-75)
QR_F_I_WIDE: QRFW
QRFW: adjustment value of focus position wide written on
QR code (-63<=QRFW<=261)
3. Lens Adjustment (1m)
Adjustment location: Focus of computer screen
Measuring location: Computer screen
Measuring equipment: Siemens star chart (A3)
Preparation:
Fluorescent light illumination with no flicker (incandescent
light cannot be used.)
Illumination above the subject should be 700 lux ± 10%.
Note:
Do not vibrate during the adjustment.
If readjusting after it has already been adjusted, wait for 15
minutes or more for the unit to cool down first.
Adjusting method:
1. It turns on power.
2. Set the siemens star chart 100 ± 1.0 cm from lens surface
so that it becomes center of the screen (zoom wide and
tele). Set the camera and the chart in a straight, and do
not put optical systems (mirror and conversion lens etc.)
3. Connect the camera’s USB terminal to the computer’
USB connector.
4. Double-click on the DscCalDi.exe.
5. Click the “Focus”, and Click the “Yes”.
6. Lens adjustment value will appear on the screen.
7. Click the OK.
Camera 200 cm Siemens
star chart
DscCalDi x
OK
Focus Result
AF_TEMP_AD: 445
AF_WIDE: 9
AF_MID1: 11
AF_MID2: 15
AF_MID3: 25
AF_MID4: 26
AF_MID5: 24
AF_MID6: 19
AF_TELE: 17
!
100 ± 1.0 cm
Dsc Calibration x
OK
Infinity calibration :
AF_I_WIDE: 24
AF_I_MID1: 23
AF_I_MID2: 23
AF_I_MID3: 23
AF_I_MID4: 14
AF_I_MID5: 5
AF_I_MID6: -4
AF_I_TELE: -15
QR_Z_WIDE: -86
QR_F_I_WIDE: 131
QR_F_I_TELE: -304
QR_Z_AORI: -86
QR_F_I_AORI: 131
IRIS_GAIN: 94
IRIS_OFFSET: 14
Copy

-14 -
Adjustment value determination is effectuated using below val-
ues.
The adjustment values fulfill the conditions below, they are
determined as within specifications.
Adjustment value determination
AF_TEMP_AD: ATAD
ATAD: adjustment value of focus temperature A/D
(0<=ATAD<=1023)
AF_WIDE: ZW
ZW: adjustment value of focus at zoom position wide
(-126<=ZW<=110)
AF_MID1: ZM1
ZM1: adjustment value of focus at zoom position middle1
(-138<=ZM1<=121)
AF_MID2: ZM2
ZM2: adjustment value of focus at zoom position middle2
(-132<=ZM2<=114)
AF_MID3: ZM3
ZM3: adjustment value of focus at zoom position middle3
(-123<=ZM3<=204)
AF_MID4: ZM4
ZM4: adjustment value of focus at zoom position middle4
(-147<=ZM4<=215)
AF_MID5: ZM5
ZM5: adjustment value of focus at zoom position middle5
(-173<=ZM5<=248)
AF_MID6: ZM6
ZM6: adjustment value of focus at zoom position middle6
(-180<=ZM6<=263)
AF_TELE: ZT
ZT: adjustment value of focus at zoom position tele
(-188<=ZT<=274)
4. AWB Adjustment
Adjustment location: AWB of computer screen
Measuring location: Computer screen
Measuring equipment: Pattern box
Preparation:
Adjusting method:
1. It turns on power.
2. Set a distance of 0.5-1.0 cm between camera lens and
the pattern box. (Do not enter any light.)
3. Connect the camera’s USB terminal to the computer’
USB connector.
4. Double-click on the DscCalDi.exe.
5. Click the AWB, and click the Yes.
6. AWB adjustment value will appear on the screen.
7. Click the OK.
Adjustment value determination is effectuated using the
“AGC”, “CHECK”, “CHECK_ND”, “IRIS_GAIN”,
“IRIS_OFFSET”, “MS”, “MS_M”, “MS_C”, “MS_C2”,
“MS_C3”, “IRIS_PWM1”, “IRIS_PWM2”, “IRIS_PWM3” and
“IRIS_PWM4” values. If
AGC= a1
CHECK= wc0, wc1, wc2
CHECK_ND= wnc0, wnc1, wnc2
IRIS_GAIN= g
IRIS_OFFSET= o
MS= ms1, ms2,
MS_M= ms3, ms4,
MS_C= ms5, ms6,
MS_C2= ms7, ms8,
MS_C3= ms9
IRIS_PWM1= s1, s2
IRIS_PWM2= s3, s4
IRIS_PWM3= s5, s6
IRIS_PWM4= s7
the adjustment values fulfill the conditions below, they are de-
termined as within specifications.
Adjustment value determination
a1<=2610
wc0=128 ± 2, wc1=128 ± 2, wc2<=255
wnc0=128 ± 2, wnc1=128 ± 2, wnc2<=255
0<=g<=255, 0<=o<=255
3100<=ms1<=4500, 600<=ms2<=2000,
2771<=ms3<=4171, 2044<=ms4<=3444,
1592<=ms5<=2992, 1109<=ms6<=2509,
1000<=ms7<=2400, 829<=ms8<=2229,
676<=ms9<=2076
0<=s1<=255, 0<=s2<=255, 0<=s3<=255, 0<=s4<=255,
0<=s5<=255, 0<=s6<=255, 0<=s7<=255
s1>s2>s3>s4>s5>s6>s7
Adjustment values other than the above are irrelevant.
Camera
Pattern box

-15 -
5. CMOS (CCD) White Point Defect Detect Adjustment
Adjustment location: CCD Defect of computer screen
Measuring location: Computer screen
Measuring equipment:
Note:
If readjusting after it has already been adjusted, wait for 15
minutes or more for the unit to cool down first.
Adjustment method:
1. It turns on power.
2. Connect the camera’s USB terminal to the computer’
USB connector.
3. Double-click on the DscCalDi.exe.
4. Shield light with a lens cap to provide dark condition.
5. Select “CCD Defect” on the LCD “Test”, and click the “Yes”.
6. After the adjustment is completed, OK will display.
7. Click the OK.
6. CMOS (CCD) Black Point And White Point Defect
Detect Adjustment In Lighted
Adjustment location: CCD Black of computer screen
Measuring location: Computer screen
Measuring equipment: Pattern box
Adjusting method:
1. It turns on power.
2. Set a distance of 0.5 - 1.0 cm between the pattern box and
the camera.
3. Connect the camera’s USB terminal to the computer’
USB connector.
4. Double-click on the DscCalDi.exe.
5. Select “CCD Black” on the LCD “Test”, and click the “Yes”.
6. After the adjustment is completed, the number of defect
will appear.
7. Click the OK.
Camera
Pattern box
7. Privacy Masking Adjustment
Adjustment location: Privacy Mode of computer screen
Measuring location: Computer screen
Measuring equipment: Collimator
Adjustment method:
1. Set the camera unit lens 10 ± 5 mm from the collimator.
(Do not enter any light.)
2. It turns on power.
3. Connect the camera’s USB terminal to the computer’
USB connector.
4. Double-click on the DscCalDi.exe.
5. Select “Privacy Mode” on the LCD “Test”.
6. Select “Privacy Mode” on the LCD “Privacy mask”.
7. Set the camera so that it becomes center of the screen in
the collimator.(Tele side)
8. “Wide” is click and it is made a wide side.
9. From the center of a privacy masking chart, masking
area is adjusted by "Left" and "Right" so that left and
right may become equal, and the upper and lower sides
may become equal by "Up" and "Down".
10 “Tele” is click and it is made a tele side.
11. Check that there is an even amount of space between
the masking area on the TELE screen and the top,
bottom, left and right edges of the monitor screen.
If there is a large amount of difference in the spaces, re-
adjust.
Camera Collimator

-16 -
8. Gyro Offset Adjustment
Adjustment location: EIS Adj of computer screen
Measuring location: Computer screen,
Measuring equipment:
Note: Do not shake the camera while gyro offset is being
adjusted. There is no gyro gain adjustment.
Adjustment method:
1. Connect the camera’s USB terminal to the computer’
USB connector.
2. It turns on power.
3. Double-click on the DscCalDi.exe.
4. Select “EIS Adj” on the LCD “Test”.
5. Gyro offset adjustment value will appear on the screen.
6. Click the OK.
Adjustment value determination is effectuated using the
“Offset” values. If
Offset= H1,V1
The adjustment values fulfill the conditions below, they are
determined as within specifications.
Adjustment value determination
409<=H1<=614, 409<=V1<=614
Down
Up
Right
Left
Privacy Mode
Privacy mask
Tele
Wide
OK
9. Privacy Masking Adjustment (Mechanism)
Adjustment location: Computer screen
Measuring location: Computer screen, Monitor screen
Measuring equipment: Computer screen,
Privacy masking chart
Adjustment method:
1. Set the camera unit lens 3.5 m from the privacy masking
chart.
2. Connect the power board unit and the computer using a
network cross-wire cable.
3. It turns on power.
4. Run IE on the computer, and connect to http://
192.168.0.2/cgi-bin/mechachousei.cgi.
5. Click ADJ “START” in the IE window.
Camera 3.5 m Privasy
masking
chart

-17 -
6. The camera will automatically start to pan and tilt.
Check that ”A1” is displayed in the IE window, and then
move camera and the cabinet main together until the
center of the chart and the center of the monitor screen
are aligned.
A ”+” will be displayed at the center of the monitor
screen.
7. Run another IE on the computer, and connect to http://
192.168.0.2.
8. Move the lens in the Tele direction with button, and
make fine adjustments so that the “+” in the center of
the screen is fully aligned with the center of the chart.
Use the OSD display at the upper part left of the screen
to make fine adjustments to the pan within the range of
40—50 and to the tilt within the range of 15—25.
9. Click ADJ “SET”.
10. Check that “A2” is displayed in the IE window, and then
use the button to align the center of the chart with
the center of the monitor screen.
11. After adjustment is complete, click ADJ “SET” to reset
the setting.
1
2
If you make an error during adjustment, click ADJ “DEL” in
the IE window and repeat the adjustment.
2-6. Overwriting firmware from the calibration
software
Preparation:
PC with overwriting firmware copied to the preferred folder in
the HD.
Data: 3L1xxxxx.BIN (xxxxx: version)
Overwriting method:
1. It turns on power.
2. Connect the camera’s USB terminal to the computer’
USB connector.
3. Double-click on the DscCalDi.exe.
4. Click the Firmware.
5. Choose the fimware file to use for overwriting, and click
the Yes.
6. Update is starting. The message will appear, and choose
OK.
7. After the update is complete, disconnect the USB cable
and turn the camera’s power off.
Note:
Do not turn off the camera’s power while the firmware is be-
ing updated.
OK if partially overlapping
horizontally and vertically

18
3. PARTS LIST (R)
LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION
ACCESSORIES & PACKING MATERIALS
9010 613 201 8098 ACCESSORY,WRENCH D1.65
9015 613 053 6495 FIXER BK-1
9110 613 221 0249 INST MANUAL,A5,
SUMMARY/SET UP MANUAL,
English,French,Spanish,German,Japanese,
Chinese (Simplified),EXCEPT VCC-HD5400PC
9110 613 221 2571 INST MANUAL,A5,
SUMMARY/SET UP MANUAL,
Chinese (Simplified),VCC-HD5400PC ONLY
9120 613 222 5342 LEAFLET,PATTERN A5,Chinese (Simplified),
VCC-HD5400PC ONLY
9121 613 221 0270 LEAFLET,PATTERN A5,English,French,
Spanish,German,Japanese,Chinese (Simplified),
EXCEPT VCC-HD5400PC
9130 613 220 5931 CAUTION SHEET,COMPLIAN A6,
EXCEPT VCC-HD5400PC
9220 645 092 9700 CORE,CLAMP
9801 645 102 5883 DISC,CD-ROM L5DB2PC PC SOFT WARE,
INSTRUCTION MANUAL,Chinese (Simplified),
VCC-HD5400PC ONLY
9801 645 101 9110 DISC,CD-ROM L5DG2 PC PC SOFT WARE,
INSTRUCTION MANUAL,
English,French,Spanish,German,Japanese,
Chinese (Simplified),Italian,
EXCEPT VCC-HD5400PC
7001 613 221 0812 CARTON CASE INNER
7002 645 009 3432 POLY SHEET-0600X0300*NC
7003 613 214 1550 CUSHION SHEET
7004 613 221 0836 REINFORCEMENT,PAD-A ,LOWER SIDE
7005 613 221 0843 REINFORCEMENT,PAD-B ,UPPER SIDE
7006 613 221 0850 CUSHION,TOP
7010 613 203 8522 LABEL RECYCLE,EXCEPT VCC-HD5400
CABINET & CHASSIS PARTS 1
5001 613 220 9908 COVER,PAN-L5DG2
5003 613 220 9915 COVER,INNER-L5DG2
5011 613 220 9953 COVER,PAN LOCK-L5DG2
5013 613 220 9991 COVER,BOTTOM-L5DG2
5015 613 221 0003 COVER,SD-L5DG2
5017 613 221 0010 COVER,HARNESS-L5DG2
5023 613 221 0034 HOLDER SD L5DG2
5031 613 221 0799 HOLDER BOTTOM-L5DG2
5033 613 222 7346 SPACER BOTTOM-L5DG2
5035 613 222 2976 HOLDER SAFETY-L5DG2
5037 613 221 2960 DEC,BUTTON-L5DG2
6001 613 220 9335 CABINET MAIN-L5DG2
6003 613 221 0775 STOPPER COVER BOTTOM-L5DG
6005 613 221 0744 HOLDER CP2-L5DG2
6007 613 221 0751 HOLDER CP3-L5DG2
6008 613 212 8681 LABEL,CHN-ROHS,VCC-HD5400PC ONLY
6008 613 222 4222 LABEL,MARK-L5DG2/US-C1F,
VCC-HD5400 ONLY
6008 613 222 4208 LABEL,MARK-L5DG2/XE-C1F,
VCC-HD5400P ONLY
6016 613 221 1123 HOLDER CP3 HD-L5DG2
6018 613 221 1130 HOLDER TERMINAL-L5DG2
6020 613 221 1147 HOLDER HARNES-L5DG2
6022 613 221 1154 HOLDER BASE L-L5DG2
6024 613 221 1161 HOLDER BASE R-L5DG2
6026 613 222 5281 MOUNTING SAFETY WIRE-L5DG
6028 613 221 3530 PIPE-L5DG2
6036 613 222 5359 SHIELD TAPE
6038 613 222 5373 SHIELD TAPE-L5DD2
6040 645 102 6002 PAD GASKET(L=30)
6042 613 222 4949 HEAT SINK RUB PW1-L5DG2
6044 613 222 4956 HEAT SINK RUB CP2-L5DG2
6046 645 102 6088 FIXER CLAMP(NATURAL)
6048 613 211 1577 LABEL,CABLE AUDIO
6050 613 221 7569 LABEL,CABLE RS485-L5DG2
6052 613 221 7583 LABEL,CABLE ALARM-L5DG2
6054 613 221 0614 LABEL,CABLE A-L5DE2
6056 613 222 5434 HEAT SINK RUB PW1_1-L5DG2
6058 613 222 5441 HEAT SINK RUB PW1_2-L5DG2
6060 613 222 5458 HEAT SINK RUB PW1_3-L5DG2
6062 613 222 5434 HEAT SINK RUB PW1_1-L5DG2
6064 613 222 5441 HEAT SINK RUB PW1_2-L5DG2
6066 613 222 7353 TUBE-L5DG2/XE
CP2 613 221 1871 COMPL PWB,CP-2 F/W MAC
CP3 613 221 2724 COMPL PWB,CP-3 F/W
PW1 613 220 7317 COMPL PWB,PW-1
TB4 613 220 7324 COMPL PWB,TB-4
M0001 645 102 1335 MOTOR,FAN DC 0.425W
W1001 613 209 0698 ASSY,WIRE,SD OUT
W1002 613 210 5576 ASSY,WIRE,AD OUT
W1003 613 215 5540 ASSY,WIRE,MIC IN
W1004 613 220 8949 ASSY,WIRE
W1005 613 220 6730 ASSY,WIRE,ALARM
W1006 613 220 6747 ASSY,WIRE,RS485
W1009 645 101 6164 FLEXIBLE FLAT CABLE,CN602-CN481
W1040 613 220 6723 ASSY,WIRE,POWER
NJ500 411 192 1407 SCR BIN 2X3
NJ502 411 207 7806 SCR S-TPG PAN PCS 1.7X4.5
NJ518 411 212 7006 SCR BIN+SW 4X8
NJ522 411 018 6708 SCR PAN PCS 2X3
NJ524 411 018 6708 SCR PAN PCS 2X3
NJ600 411 030 5406 SCR BIN 2X4
NJ602 411 030 5406 SCR BIN 2X4
NJ604 411 030 5406 SCR BIN 2X4
NJ605 411 186 9907 SCR S-TPG PAN PCS 1.7X4
NJ612 411 214 8902 SCR PAN+W 2X4
NJ614 312 051 6000 SPECIAL SCREW-3X4
NJ616 411 031 8604 SCR BIN 3X6
NJ618 411 219 9003 SCR SET HEX-SCT 3X5
NJ620 411 219 8402 SCR PAN 2.6X12
NJ624 411 030 5406 SCR BIN 2X4
NJ626 411 018 6708 SCR PAN PCS 2X3

19
L5DG2/XE_CAB1
6040
6040
NJ626
5031
5033
NJ500
5001
NJ500
5011
5003
NJ502
NJ518
NJ524
5017
5013
5015
5003
NJ518
NJ524
NJ502
5011
NJ612
6001
5035
6042
6058
6060
6003
6044
6005
NJ600
6064
CP2
CP3
6007
NJ602
NJ624
W1006
W1003
W1002
W1001
6024
NJ616
NJ614
6020
6038
NJ616
NJ616
6022
6026
6036
NJ624
NJ624
W1040
W1005
NJ600
NJ600
6005
6046
PW1
NJ602
NJ602
6007
6005
W1004
5037
NJ522
NJ605
5023
6056
6003
NJ626
NJ620
NJ620
M0001
TB4
6016
6018
6066
6062
NJ604
NJ522
6003
NJ618
6028
NJ616 6048
6050
6054
6052
6008
W1009

20
LOCATION PARTS NO. DESCRIPTION
CABINET & CHASSIS PARTS 2
5005 613 220 9922 COVER,TILT TOP-L5DG2
5007 613 220 9939 COVER,TILT BOTTOM-L5DG2
5009 613 220 9946 COVER,PAN BOTTOM-L5DG2
5021 613 220 9960 DEC LENS-L5DG2
5027 613 220 9977 HOLDER,CHASSIS-L5DG2
5029 613 220 9984 HOLDER,CHASSIS SIDE-L5DG2
8010 613 221 0355 CHASSIS BASE-L5DG
8020 613 221 0362 CHASSIS PAN-L5DG
8030 613 221 0379 CHASSIS SUB PAN-L5DG
8040 645 101 9585 ASSY,MOTOR PAN-L5DG
8050 645 101 9592 ASSY,MOTOR TILT-L5DG
8060 613 221 0409 SHIELD SENSOR PAN-L5DG
8090 613 221 0430 HOLDER CABLE STATE-L5DG
8110 613 221 0454 HOUSING BEARING-L5DG
8150 613 221 0638 SPACER CHASSIS-L5DG
8160 613 211 4462 BEARING-L5BU2
8170 613 211 4479 MOUNTING,BEARING-L5BU2
8180 645 101 1978 ASSY,TERM SLIP RING-L5DD
8290 613 221 7361 SPRING PLATE-L5DG
8300 613 222 1702 ASSY,GEAR PAN-L5DG
8320 613 222 4512 EARTH ,SHAFT-L5DG
8330 613 222 4529 SHIELD,CONNECTOR-L5DG
8340 613 222 5014 SPACER SLIP RING-L5DG2
8350 613 222 3621 SHIELD TAPE SLIP RI-L5DD2
8360 613 222 5007 SHIELD TAPE MOTOR-L5DG2
SY1 613 221 0867 COMPL PWB,SY-1 F/W
NJ504 411 030 5406 SCR BIN 2X4
NJ506 411 030 5406 SCR BIN 2X4
NJ508 411 031 6600 SCR BIN 3X4
NJ510 411 191 9404 SCR PAN 3X6
NJ512 411 191 9404 SCR PAN 3X6
NJ516 411 031 6600 SCR BIN 3X4
NJ814 411 191 1309 SCR S-TPG PAN PCS 2X5
NJ815 411 192 5702 SCR PAN+SW+W 3X10
NJ816 411 214 8902 SCR PAN+W 2X4
NJ817 411 191 9404 SCR PAN 3X6
NJ818 411 031 6600 SCR BIN 3X4
NJ819 411 191 9404 SCR PAN 3X6
NJ821 411 191 1309 SCR S-TPG PAN PCS 2X5
NJ825 411 191 1309 SCR S-TPG PAN PCS 2X5
NJ826 411 191 1309 SCR S-TPG PAN PCS 2X5
NJ827 411 030 5406 SCR BIN 2X4
NJ828 411 191 9404 SCR PAN 3X6
NJ829 411 157 8700 SCR SET HEX-SCT 3X3
#1 refer to page 22.