Sanyo A11H Series Use and care manual

1
This procedure contains instructions for replacing the battery pack that is installed in the UPS main unit.
When the battery pack arrives, check the model number shown in the packaging box.
U P S Battery Pack Voltage
MODEL No. Mass
A11H102* BPA11H102A00 Appox. 6 kg 24V
A11H152* BPA11H152A00 Appox. 9 kg 36V
A11H202*011US
A11H202*011USTW
A11H202*111USTW
BPA11H202A00
BPA11H202A01 Appox.12 kg 48V
A11H302*011US
A11H302*011USTW
A11H302*111USTW
BPA11H302A00
BPA11H302A01 Appox.16 kg 60V
＜
Appearance of battery pack
＞
CAUTION
IO
N
！
Please replace the battery periodically. Batteries that have expired the replacement period may cause a fire.
The weight of the battery pack is shown in the table. Please wear insulated gloves, safety shoes when replacing the battery. Be
careful not to injure yourself; dropping it into your feet or pich your hands when handling the battery pack. Bodily injury may iccur if
not properly handled. Replacing the battery for A11H302 model should be done by two or more people. Please protect your back to
avoid back pain.
The voltage that is listed in the table above is always occuring on the battery terminal, so do not touch them with your hands or
short-circuit them. There is a risk of electrick shock or injury. Also, for safety, use insulation method, such as attaching vinyl tape to
the used battery pack connector.
To safely replace the battery pack, please refer to the A11H insturction manual.
M0011840
B
Ba at tt te er ry y R Re ep pl la ac ce em me en nt t P Pr ro oc ce ed du ur re e f fo or r A A1 11 1H H
※
It is not covered by our warranty if the damage is caused by an agent other than our company during replacement. When
replacing the battery performed by an agent other than our company, shall be responsible for the damage done.
※
Damage includes damage to equipment and load equipment, data damage and loss profits. However, it is not only limited to
these.
A11H battery pack is especially designed for our UPS. Do not use a non-specified battery. Also, do not mix old batteries to new one
or use batteries with different manufacturing date. It may cause battery life shortage, leakage and heat generation.
Note on battery replacement
※
The packaging box is used to send back the used battery
pack, so do not dispose it.
Scale
A11H302
Battery pack
A11H102
Battery pack
A11H152
Battery pack
A11H202
Battery pack

2
①
Check the state of usage
②
Replace the battery pack with the following procedure depending on the state of the load device connected to the A11H.
Continued on page 3.
If you can stop the load equipment
Replace the battery pack.
⇒ １．
Replacing the battery pack
If the load device cannot be stopped.
※
You can also replace the battery pack
without stopping the load. However, it is
recommended that you do it in a short
period of time because you will not be
able to back up when an input
abnormality such as a power outage
occurs during replacement
A11H stop.
For more information on stopping
procedures, please refer to
A11H’s Instruction Manual
Stop the load equipment.
If the
A11H*U
model is used as a UL Standard Product
and CE Marking Conformity Product
, you may not
be able to replace the battery pack by yourself due to a standard restriction. Be sure to ask a service
representative .
CAUTION
Use as UL Standard
Please ask a service representative
Exchange the battery

3
Reset the battery information.
⇒
2
．
Resetting the Battery Information
Fill in the next battery replacement.
⇒
3
．
[Caution for Storage Battery Replacement ] Label
Start A11H
Please refer to the
instruction manual of A11H
for details of the startup
procedure.
Start the load equipment.
Dispose the used battery pack.
⇒
4
．
Disposing of the Used Battery Pack
（
1
）
If the battery pack is defective, discontinue use and contact the retailer or our company.
（
2
）
Battery storage and charging of the battery
・
Battery disintergrate during storage, so please use as soon as possible.
・
Store the battery in a dry place where the temperature is low.
・
During storage, please charge once at least every 6 months (storage temperature: 25
℃
)
and before use.
・
Please charge with the UPS charger. Refer to A11H Owner’s Manual “Charging the UPS”
（
3
）
Battery Transportation and Handling
・
As a rule, avoid abnormal vibrations or shock during transportation.
・
Do not use a battery pack that has been accidentally dropped, or a battery pack that has been strongly impacted.
Handling Precautions for Battery Pack
Replace the battery pack.
⇒
1
．
Replacing the Battery Pack

4
1
1
．
．
R
Re ep pl la ac ci in ng g t th he e B Ba at tt te er ry y P Pa ac ck k
Replace the battery pack with the following steps.
①
Remove the UPS front cover.
②
Remove the one screw on the right side of the battery cover and remove the battery cover.
③
Set the Forced Bypass Switch to “Bypass” side.
④
Unplug the battery connector.
⑤
Pull out the battery pack.
For Rack Type
Caution
！
The weight of the battery pack is shown in the table on page 1. The battery pack
does not have a drop stopper. Pull the battery pack slowly, hold t
he bottom with
both hands, and be careful no to drop it. Also, be careful no to pinch your hands
when dealing with battery packs.
The A11H302 battery pack has a scale at the top shown on page 1. When the
scale is seen, keep the bottom part supported with both hands, and be careful
not to drop it.
①
Remove by sliding in
the direction of the
arrow by holding two
places of strongly.
Battery Cover
②
Loosen the screw and slide the
battery cover in the direction of the
arrow. The screw is a fall prevention
screw, so it can’t come off the
battery cover.
⑤
Pull out the battery
pack out.
④
Disconnect the battery connector.
⑥
Attach
the tape and insulate it.
For service personnel only
③
Slide the switch to
｢Bypass｣
When it is not used as a UL
Specification
When it is used as a
UL Standard.
(Authorized person only)
Procedures
③、⑨
and
⑩
are
required for UL Standards

5
For Tower Type
（１ｋＶＡ）
（2ｋＶＡ
/
3ｋＶＡ ）
⑥
Remove the tape from the battery connector on the new battery pack and attached it to the used battery pack connector.
⑦
Insert the new battery pack into the UPS.
⑧
Plug in the battery connector.
②
Loosen the screw and slide
the battery cover in the
direction of the arrow. The
screw is a fall prevention
screw, so it can’t come off
the battery cover.
For service personnel only
③
Slide the switch to
｢Bypass｣
⑤
Pull out
the battery
pack out.
④
Disconnect the battery conn
ector.
⑥
Attach the tape and insulate
it.
For service personnel only
③
Slide the switch to
｢Bypass｣
④
Disconnect the battery
connector.
⑥
Attach the tape and
insulate it.
⑤
Pull out the battery pack out
①
Remove by sliding in
the direction of the arrow
by holding two places of
strongly.
①
Remove by sliding in the
direction of the arrow by
holding two places of
●
strongly.
②
Loose the
screw, slide the battery cover
up, and pull forward.

6
For Rack Type
For Tower Type
（１ｋＶＡ） （2ｋＶＡ
/
3ｋＶＡ ）
Caution
！
Do not force to insert the battery connector if it is in a
different orientation. Damage to the connector may cause
electric shock.
Be careful not to pinch your hands when securing the
cover.
Types of Battery Pack Where to insert
BPA11H202A00
①
BPA11H202A01
②
,
③
BPA11H302A00
①
BPA11H302A01
②
,
③
The diagram shows the case of A11H102.
The size of the battery pack depends on the model.
Please see the size on page 1.
If you have an additional battery module, replace the
battery after
⑧
.
⑦
Insert the battery pack
in the direction of the
arrow.
⑧
Ｐ
lug in the battery connector until you
hear a click sound.
⑧
Ｐ
lug in the battery connector until you
hear a click sound.
The diagram shows the case of A11H202.
The size of the battery pack depends on the model.
Please see the size on page 1.
⑦
Insert the battery pack
in the direction of the
arrow.
If you have an additional battery module, replace the battery
afte
r ⑧.
①
②
③
※ ③
is exclusively used by A11H202*111USTW and
A11H302*111USTW.

7
⑨
Set the switch Forced Bypass to
｢
Inverter
｣
side.
⑩
Make sure that LED
【
OUTPUT green
】
and
【
INV.ON/STAND BY green
】
on the front panel are blinking.
Press for over a second.
⑪
Confirm the switch Forced Bypass is on the
｢
Inverter
｣
side, the LED
【
OUTPUT green
】
and
【
INV.ON/STAND BY green
】
on
the front panel are lit (when the UPS is in operation).
⑫
Install the battery cover.
⑬
Fit the front cover
When it is not used as a UL
Standard.
When it is used as a UL Standard
(for service personnel)
When it is used as a UL Standard and CE Marking
Conformity Product (for service personnel)

8
For Rack Type
For Tower Type
（１ｋＶＡ）
（2ｋＶＡ
/
3ｋＶＡ ）
⑬
Push the front
cover until the claw
hook to the left side.
For service personnel only
⑨ ⑪
Slide the switch
to
｢Inverter｣.
⑫
I
nsert the tabs into the slots and
slide it to the right until you hear a
click sound. Secur
e it with the
screws.
If the
Forced Bypass
is on
｢
Bypass
｣
side, set it to
｢
Inverter
｣
side
。
If the UPS is in operation, the
【
INV.ON/STAND BY
green
】
is blinking
、
Press for 1 second and
check if
【
INV.ON/STAND BY green
】
turns on, then
proceed to step
⑫.
Caution
For service personnel only
⑨ ⑪
Slide the switch
to
｢Inverter｣.
⑫
Insert the tabs into the slots and slide it down until
you hear a click sound. Secure it with the screws.
⑬
Attach and slide the front
cover in the direction of the
arrow until the claw hook.
⑬
Attach and slide the front
covers in the direction of the
arrow until the claw hook.
⑫
Insert the tabs into the slots and slide it down until
you hear a click sound. Secure it with the screws.
For service personnel only
⑨ ⑪
Slide the switch
to
｢Inverter｣.

9
Press
３ ～ ４
seconds and
release it
when the buzzer rings
「
beep, beep
」
２
２． ．
R
Re es se et tt ti in ng g t th he e B Ba at tt te er ry y I In nf fo or rm ma at ti io on n
Reset the Battery information after replacing the battery installed in the UPS. The following actions will reset all battery information (such
as expected battery lifetime, battery operating time, power outage count, etc.): If you have additional batteries, do so after replacing all
the battery packs.
①
Make sure the UPS is in the following state.
②
Press for
３～４
seconds and release it when the buzzer alarms.
③
Promptly press the (3 second or less) several times until the five LEDs enclosed by are in the blinking pattern as shown
in the figure.
④
Promptly press the (3 second or less) several times until the four LEDs with are in the blinking pattern shown in the
figure.
Press promptly
Press promptly
Reset the battery information after
replacing the
battery. If you do this incorrectly
, the battery life warning
will not display correctly.
The MAIN SW on the back side is set to
「
ON
」
※１
【
INV.ON/STAND BY green
】
and
【
OUTPUT green
】
are
not blinking.
※２
UPS is in user setting mode
Buzzer:
「
beep, beep
」
:
Either
【BATT.LOW】
or
【25】
is blinking or both
：【INPUT】
Blinking
：
Off
：
Blinking
Indicator
。
※１
can be operated either
｢
ON
｣
or
｢
OFF
｣
state.
※２ ．
If blinking, the
Forced Bypass
switch is set to
｢
Bypass
｣
.Set it to
｢
Inverter
｣
and operate again.
POINT
Every time you press or
the blinking pattern changes.
If you push too far and slip through the LED blinking pattern
you want to select, press repeatedly until the LED blinking
pattern you want to select again appear.
POINT
Example
：
LED blinking pattern when set the setting value to
reset
Setting Value
LED blinking
pattern Details
Do not reset
● ○ ○ ○
Do not reset
Reset
○ ● ○ ○
Reset Battery Information
Reset the battery information (expected battery lifetime,
battery operating time, power outage count, battery life LED
indication) after replacing the battery.
Initial Setting

10
Please release it as soon as the buzzer alarms
「
beep, beep
」
, it
means that the setting is saved in the
ＵＰＳ
and resume to
normal operation.
After resetting, the setting are automatically returned to
「
Do not reset
」
⑤
ress for
３～４
seconds and release it when the buzzer alarms.
If
【BATT.LOW】
is still blinking, the battery information i
s not reset
correctly. Please reset it again.
Caution
Press
３ ～ ４
second
s and
release it when the buzzer rings
「
beep, beep
」

11
3
3
．
．
F
Fi il ll li in ng g i in n t th he e
「
「
C
Ca au ut ti io on n f fo or r S St to or ra ag ge e B Ba at tt te er ry y R Re ep pl la ac ce em me en nt t
」
」
L
La ab be el l
①
Please fill in the
「
Caution for Storage Battery Replacement
」
label that is attached to the UPS body for the next replacement date
(month/year).
②
Fill in the blank in the second row for the next replacement date (month/year).
Check the right table for the battery replacement period
corresponding to the ambient temperature environment
where the UPS will be installed and fill in the month and
year of the next replacement in the
「
Caution for Storage
Battery Replacement
」
label. Please write using marker that
is hard to erase such as oil proof pen or permanent marker
pen. The date in the first row is assumed as the month and
year when the battery was replaced.
Example of filling in the label with Ambient temperature of 25
℃
.
To be replaced on January 2015
⇒
the next replacement period is after four years and 6 months from the date of replacement:
2019year 6month
「
JUN.
」「
2019
」
「
Caution for Storage Battery replacement
」
Label
③
If the second row is already filled in, write the replacement date in a memo and attached it in a visible place that is easy to see but
will not be a hindrance to UPS intake exhaust fan.
２０１９
JUN.
※
Please fill in with marker that
is hard to erase such as oil
proof pen.
End of the procedure for replacing the battery pack.
Ambient
Temperature
Expected Battery
Life
Battery replacement
Period
25
℃
5
年
4.5
年
30
℃
3.5
年
3
年
35
℃
2.5
年
2
年
40
℃
1.7
年
1.5
年
About Battery Recycling
The batteries used in this product are lead type batteries which are a reusable resource. Please cooperate in the
recycling when replacing or disposing the used batteries. Dispose the used batteries according to the
instructions. To dispose the used batteries, contact your nearest sales representative, an authorized industrial
waste handling company, or repack them in their original packaging box and send them to your supplier. (An extra
charge is required)
Fill in
Pb

12
Usage of the “Caution for Storage Battery Replacement” label
The “Caution for storage battery replacement” label is used to display the next battery replacement date
after replacing the battery.
Refer to the supplied UPS Instruction Manual for details of battery replacement.
Perform step 1 as follows.
1. Entering the next battery replacement date (Year and Month).
Check the table below for the battery replacement period corresponding to the ambient temperature
environment where the UPS will be installed. The date of the next replacement is the date of the month and
year when the battery was replaced.
Fill in the next replacement date using an indelible pen such as a permanent marker.
Average Ambient
Operating Temperature
Expected Battery
Lifetime
Battery Replacement
Period
25
℃
(77°F) 5 years 4.5 years
30
℃
(86°F) 3.5 years 3 years
35
℃
(95°F) 2.5 years 2 years
40
℃
(104°F) 1.7 years 1.5 years
Note. The temperature may greatly affect the service life of the battery as shown in the table above. To secure safe operation,
always replace the battery earlier than the specified period.
Example) When the ambient temperature of the UPS is 25
℃
environment;
If the battery is replaced on January 2015, the battery should be replaced on June 2019 next time.
“Cautions for storage battery replacement” label
.
This label is attached on the body of the UPS.
Enter the next battery replacement month and year in two spaces using a
permanent marker as shown in the figure.
２０１９
JUN.
Space