ZincFive BC Series User manual

Installation Instructions
ZincFive BC Series
UPS Battery Cabinets
Copyright © 2022 ZincFive Inc. All rights reserved.
ZincFive BC Series UPS
Battery Cabinet

Copyright © 2022 ZincFive Inc. All rights reserved.

Table of Contents
Introduction
4 Proprietary Information
Support
4 Support Contacts
4 Returns
4 About this Manual
5 Save this Manual
5 Disclaimer
Safety
6 Safety Symbols
7 Battery Safety
8 Battery Warnings and Cautions
Specications
Safety Precautions
Tools
Précautions de sécurité
Outils
Shipping and Unpacking
Placement and Bolt Down
Additional Inspection
Field Connections
Appendix A
Appendix B
Appendix C
Notes

4 | Installation Instructions
Introduction
Proprietary Information
This document contains information that is condential and proprietary to ZincFive, Inc. It may not be reproduced,
distributed, or translated in any other language, in whole or in part, without written approval from ZincFive and/or its
associated partners.
Support
Support Contacts
For technical support, please contact a ZincFive support representative:
Support Phone: [phone]
Support Email: support@zincve.com
Support Website: zincve.com/support
Returns
For product returns, please contact a ZincFive support representative to obtain a return material authorization (RMA).
ZincFive, Inc.
20170 SW 112th Ave.
Tualatin, Oregon 97062
Customer is responsible to properly package product for return.. ZincFive does not warranty product damage from
return shipping unless it is shipped in approved packaging.
About this Manual
This manual contains information to help owners and operators understand how to safely and properly prepare, install
and operate the ZincFive batteries.
Instructions in this manual must be followed to ensure proper installation, operation and maintenance of the batteries
in accordance with the Limited Warranty.
Returns Email: support@zincve.com
Support Phone: [phone]

Installation Instructions | 5
Save this Manual
This manual provides guidelines for safe and reliable battery operation. Save this manual, it contains important
installation and operating instructions. If you have any questions about the safe installation, operation, or
maintenance of the batteries, contact a ZincFive support representative.
(visit zincve.com/support or call 888-517-7776).
Disclaimer
While eorts have been made to ensure the accuracy and validity of information contained in the document, ZincFive
assumes no responsibility and disclaims all liability for any errors and/or omissions that may be contained herein.
Due to possible changes and/or updates to component design and software applications, this document, completely
or in part may become obsolete or out-of-date until a subsequent revision is released by ZincFive.

6 | Installation Instructions
Safety
Safety Symbols
ZincFive BC Series UPS Battery Cabinet are carefully designed and manufactured to ensure that they are safe and
reliable products when used properly. To ensure the safe and proper use of ZincFive BC Series UPS Battery Cabinet,
the following symbols are used throughout this manual or on the equipment. Operators, buyers, and technicians must
observe each occurrence of these symbols as they appear throughout the document. Only qualied personnel should
carry out instructions accompanied by these symbols.
IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS
THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS FOR ZINCFIVE BC SERIES UPS BATTERY CABINET THAT
SHOULD BE FOLLOWED DURING INSTALLATION, OPERATION, STORAGE AND MAINTENANCE OF THE UPS AND BATTERIES.
FAILURE TO HEED THESE INSTRUCTIONS AND WARNINGS WILL VOID YOUR WARRANTY.
CAUTION:
Important information or
operating instructions. Follow
them exactly.
Protective Earth/Ground Symbol
Used to designate a connection
point to ground.
CAUTION Symbol
DANGER:
An electrical danger exists in this
area. Use extreme
caution at all times.
DANGER Symbol
Symbole d'attention
Symbole de danger
DANGER:
Un danger électriqueexiste dans
ce domiane. Faites preuve d'une
extréme prudence en tout
temps.
ATTENTION:
Informations importantes ou
instructions d'exploitation.
Suivez-les exactement.
Désigne un point de connexion
à la terre.
Symbole de terre de protection/
symbole de terre
IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS
THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS FOR ZINCFIVE BC SERIES UPS BATTERY CABINET THAT
SHOULD BE FOLLOWED DURING INSTALLATION, OPERATION, STORAGE AND MAINTENANCE OF THE UPS AND BATTERIES.
FAILURE TO HEED THESE INSTRUCTIONS AND WARNINGS WILL VOID YOUR WARRANTY.

Installation Instructions | 7
Battery Safety
English
This battery must be installed by qualied personnel in accordance with the latest edition of the National
Electrical Code ANSI/NFPA 70 and/or Canadian Electrical Code, Part I, CSA C22.1.
To prevent accidental shorts, shocks or electrocutions, never let water or any form of liquid touch, surround or
enter the batteries.
Do not operate the batteries with damaged cables and wires. Defective cables and wires must be replaced
before system installation. Prior to system installation, verify that all cables and wires are properly secured and
connected. Faulty connections can interrupt operation and cause irreparable damage to this product.
Opening or attempting to dismantle the battery case will void the warranty and create a risk of electrical
short circuit, burns or other physical harm
Do not dispose of batteries in a re. The batteries may explode.
Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
A battery can present a risk of electrical shock and high short-circuit current. Contact with any part of a
grounded battery can result in electrical shock. The following precautions should be observed
when working on batteries:
a. Remove watches, rings, or other metal objects.
b. Use tools with insulated handles.
c. Wear rubber gloves and boots.
d. Do not lay tools or metal parts on top of batteries.
e. Disconnect charging source and load prior to installing or maintaining the battery.
f. Remove battery grounds during installation and maintenance to reduce likelihood of shock.
g. Remove the connection from ground if any part of the battery is determined to be grounded.
Note: Reference the Z5 13-80 H S F Safety Data Sheet for additional battery safety instructions.
https://www.zincve.com/subc-prismatic-material-safety-data-sheet
French
Cette batterie doit être installée dans les applications d’utilisation n par un personnel qualié dans l’utilisa-
tion sécuritaire des alimentations à haute énergie et de leurs batteries.La connaissance du code électrique
local et de leur application sécuritaire est également suppose.
Pour éviter les shorts, chocs ou électrocutions accidentels, ne laissez jamais l’eau ou toute autre forme de
toucher liquide, entourer ou entrer dans les batteries.
Ne pas faire fonctionner les batteries avec des câbles et des ls endommagés.Les câbles et les ls défectueux
doivent être remplacés avant l’installation du système.Avant l’installation du système, vériez que tous les
câbles et ls sont correctement xés et connectés.Les connexions défectueuses peuvent interrompre le
fonctionnement et causer des dommages irréparables à ce produit.
Le démantèlement ou l’ouverture de l’enceinte de la batterie annulera la garantie du produit et créera un
risque de choc électrique.

8 | Installation Instructions
Battery Warnings and Cautions
English
SHIELD EYES AT ALL TIMES WITH PROTECTIVE GEAR.
NO SPARKS. FLAMES. SMOKING.
ALKALINE ELECTROLYTES.
FLUSH EYES IMMEDIATELY WITH WATER.
WET NON-SPILLABLE.
DO NOT INCINERATE PUNCTURE OR IMPACT.
DO NOT SHORT CIRCUIT.
KEEP OUT OF REACH OF CHILDREN. DO NOT TIP. KEEP LEVEL.
WARNING: RISK OF FIRE, EXPLOSION, OR BURNS. DO NOT DISASSEMBLE, HEAT ABOVE 75°C, OR INCINERATE.
French
PROTÉGER LES YEUX EN TOUT TEMPS AVEC UN ÉQUIPEMENT DE PROTECTION.
PAS D’ÉTINCELLES OU DE FLAMMES. INTERDICTION DE FUMER.
ÉLECTROLYTES ALCALINS.
RINCER LES YEUX IMMÉDIATEMENT AVEC DE L’EAU.
HUMIDE ÉTANCHE.
NE PAS INCINÉRER, PERFORER OU COGNER.
NE PAS COURT-CIRCUITER.
TENIR HORS DE PORTÉE DES ENFANTS. NE PAS RENVERSER. MAINTENIR À NIVEAU.
ATTENTION: RISQUE D'INCENDIE, D'EXPLOSION OU DE BRÛLURES. NE PAS DÉMONTER, CHAUFFER AU-DESSUS
DE 75°C, OU INCINÉRER.
Specications
Refer to the ZincFive BC Series UPS Battery Cabinet data sheet for specications.
zincve.com/zincve-ups-bc-series

Installation Instructions | 9
Safety Precautions
DANGER: HAZARD OF ELECTRIC SHOCK, EXPOSION OR ARC FLASH
This product must be installed by qualied personnel according to the requirements dened below. This battery
cabinet must be installed according to local and national regulations. Install the battery cabinet according to the
following standards (depending on your local area):
• National Electrical Code NFPA 70
• Canadian Electrical Code CSA C22.1
The battery cabinet must be installed in a temperature controlled area free of conductive
contaminants. Install on a level, solid surface (e.g. concrete or oor stand) that can support the
weight of the system.
Follow all safety precautions when working on this system and always wear proper safety equipment including eye
protection.
Notice: To limit drift in SOC with extended storage, the batteries must not be stored more than six months without
recharging.
If attached to a UPS that remains de-energized for a long period ZincFive recommends you energize the UPS
system every six months for a 12 hour period in order to recharge the batteries.
HIGH VOLTAGE: The Battery Cabinet Voltage varies by model between 370Vdc - 596Vdc
MAXIMUM FAULT RATING (BREAKER): 50kA (instantaneous trip <10mS for any current >=7800A)
ARC FLASH DETAILS: Incident Energy at: 18in, Min. Arc Rating: 20 cal/cm2, Arc Flash Boundary: 72.5in
MAXIMUM SHORT CIRCUIT RATING (BATTERY): 5400A
Tools
Use insulated tools for all installation and maintenance. The batteries and all bolts come pre-torqued and marked. The tools
needed for nal installation include:
• An insulated Flat Head Screwdriver: For installation of AC wires to terminal block.
• Insulated 8mm or 5/16”Hex driver bit: For DC Breaker termination.
• Long and short #2 Philips head screwdriver.
• Insulated Torque Wrench with 10MM Socket: For Battery bolts.

10 | Installation Instructions
Précautions de sécurité
DANGER : RISQUE DE CHOC ÉLECTRIQUE, D'EXPLOSION OU D'ÉCLAT D'ARC ÉLECTRIQUE
Ce produit doit être installé par un personnel qualié conformément aux exigences dénies ci-dessous. L'armoire
de batterie doit être installée conformément aux règlements locaux et nationaux. Installez l'armoire de batterie
selon les normes suivantes (en fonction de votre région) :
• Code national de l'électricité NFPA 70
• Code canadien de l'électricité CSA C22.1
L'armoire de batterie doit être installée dans une zone à température contrôlée exempte de contaminants
conducteurs. Installez sur une surface plane, solide (par exemple, support en béton ou au sol) capable de supporter
le poids du système.
Suivez toutes les précautions de sécurité lorsque vous travaillez sur le système et portez toujours l'équipement de
sécurité approprié, notamment une protection oculaire.
Avis : Pour limiter la dérive de l'état de charge lors d'un entreposage de longue durée, il ne faut pas entreposer les
batteries plus de six mois sans les recharger.
Si relié à une ASI qui reste inerte pendant une période prolongée, ZincFive vous recommande d'alimenter l'ASI
tous les six mois pendant une période de 12 heures an de recharger les batteries.
HAUTE TENSION : La tension d'armoire de batteries varie selon le modèle entre 370 V c.c et 596 V c.c.
VALEUR ASSIGNÉE DE RUPTURE MAXIMALE (DISJONCTEUR) : 50 kA (déclenchement instantané < 10 mS pour tout
courant >=7 800 A)
DÉTAILS DE L'ÉCLAT D'ARC ÉLECTRIQUE : Énergie incidente à : 18 po, Valeur assignée d'arc minimale : 20 cal/cm2,
Limite d'arc électrique : 72,5 po
TENUE MAXIMALE AU COURT-CIRCUIT (BATTERIE) : 5 400 A
Outils
Utilisez des outils isolés pour toute tâche d'installation et d'entretien. Les batteries et tous les boulons sont préserrés et
marqués. Outils nécessaires pour l'installation nale :
• Un tournevis à tête plate isolé : Pour installer les ls c.a. au bornier.
• Embout de tournevis hexagonal isolé 8 mm ou 5/16 po pour le raccordement du disjoncteur c.c.
• Tournevis cruciforme no 2 long et court.
• Clé dynamométrique isolée avec douille de 10 mm : Pour les boulons de batterie.

Installation Instructions | 11
Shipping and Unpacking
The Battery Cabinet comes fully assembled and is shipped in an Air Ride Truck to limit vibrational damage. The cabinet will
be shipped upright. It can be shipped with or without a pallet.
CAUTION: The Cabinet has a high center of gravity (36.25”) – use caution when moving.
Upon arrival follow these steps:
1. Inspect the outside of the cabinet for damage prior to signing for release.
Visible Damage
• It is the responsibility of the person receiving the shipment to
inventory and fully inspect all materials against the bill of lading
or weigh bill IMMEDIATELY while the carrier representative is still
present. Ensure that all items are accounted for, including number of
skids and quantity of boxes. Also note any visible external damage
that may have occurred during transit. Make all applicable notations
on the delivery receipt before signing and le a damage report with
the carrier.
• Examine the TILT and SHOCK sensor on the cabinet. Both are just
notications to show the unit may have been exposed to excessive
forces and that inspection is required to ensure no damage was
done. Units received should be accepted from the shipper, but the
activation must be noted with the shipper at time of acceptance.
2. Remove foam wrap, protectors, and clear plastic over the battery cabinet.
3. There are NO strap downs on the batteries. Everything will remain secure in place.
4. Perform a visual inspection of the cabinet.
a. Open the door and examine all the batteries/drawers to make sure
everything is still secure and attached. Note: Drawers are locked in place with two bolts and will not pull out
without those being removed.
b. Check torque seal markers on batteries
c. Concealed Damage
• Immediately unpack the system and check for any concealed damage. Check the materials received against
the detailed packing list to verify the quantity and the condition as complete and satisfactory.
• Note observations of any liquid or crystallized elecotrolyte on the sides of the batteries.
d. Return of Damaged Goods
• For product returns, please contact a ZincFive support representative to obtain a return material
authorization (RMA).
5. Save the packaging material in the event a return is needed. ZincFive does not warranty product damage from return
shipping unless it is shipped in approved packaging. Carefully move the cabinet to the install location using necessary fork
lift / pallet jack
a. Spread forks as wide as possible when lifting.
b. Keep as low as possible to keep center of gravity as low as possible.
c. Lower kick-plate is zip tied inside cabinet, install once cabinet has been moved and secured to the oor.
d. The cabinet has been designed to be movable while fully loaded with batteries.
NOTES:
• DO NOT LIFT from the control box as it will not support the frame weight.
Cabinet may only be lifted from the bottom of the frame.
• Refer to Appendix A for additional moving details.
Figure 1. Palletized Battery
Cabinet Packaging
ZincFive, Inc.
20170 SW 112th Ave.
Tualatin, Oregon 97062

12 | Installation Instructions
Placement and Bolt Down
1. The Battery Cabinet has four bolt locations for securing to the oor.
• Refer to gure below for Bolt Hole location.
2. The cabinet should be place where it will be mounted, holes marked, and appropriate size bolts placed for anchoring
the cabinet.
• It is not necessary to remove the batteries from the frame to bolt down the cabinet.
3. Re-install the cabinet at install location with anchor bolts installed.
4. Anchor the frame using appropriate size Nut and Bolts for the install location.
• Anchor bolt hole dimension: 0.875”
Additional Inspection
Once the cabinet has been placed at its nal install location perform a nal inspection. Follow all safety precautions when
working on this system and always wear proper safety equipment including eye protection. The cabinet voltage will exceed
500V between some of the batteries/components.
1. Inspection of the Batteries installed
a. Visual inspection of battery strings & cables. Conrm nothing
has come loose – torque markings examined. Visually check
the torque paint. Image to the right shows an example of a
broken torque seal. Recheck torque if this occurs.
Torque to: 9.1 +/- 0.9 N-m
b. Inspect outside of cabinet for damage – do thorough check
on the inside.
2. Battery cabinet wiring connections conrmation
a. Conrm no loose wiring and all connections still secure.
b. Image to the right shows an improperly connected fast-on.
Remove and reattach correctly if discovered.
c. Check the BMS wiring in the TOP box to conrm nothing has
come loose during setting.
3. Battery voltage conrmation
• Conrm all batteries are within +/-0.3V of one another. Since
all batteries ship at 50% SOC State of Charge it is likely the batteries
will be around 13.5 +/- 0.3V.
Figure 2. Anchor Bolt hole locations

Installation Instructions | 13
Field Connections
Below are the nal connections required prior to going through the power ON sequence.
1. GROUND: Connect the GROUND wire to the GROUND terminal at the top of the cabinet.
• Refer to Appendix B for further details.
2. DC: Connect the Positive and Negative conductors to the circuit breaker.
a. Make sure all power is o before making connection.
b. Positive conductor(s) will be attached to Terminal 4 (Bottom of circuit breaker)
c. Negative conductor(s) will be attached to Terminal 6 (Top of circuit breaker)
d. The circuit breaker torque and wire details:
• Torque to: 442 in-lb/50N-m
• Wire Details: Use 90C rated or higher, between #2/0 AWG - 500 kcmil Copper or Aluminum.
Figure 4. Top of cabinet Grounding Locations (Left and Right sides)
Figure 5. Breaker connection detail

14 | Installation Instructions
e. Refer to Appendix C for the circuit breaker connection details.
3. AC: Connect the Ground, Neutral and Line to the terminal block for incoming AC. Refer to gures 8 and 9.
a. Strip AC wiring to 8mm (5/16”) length.
b. Insert into the DIN-RAIL Terminal block. Torque screws to 0.6-0.8Nm (5.31-7.08 in-lb).
c. Note: The AC power MUST be supplied by a 100Watt UPS backed circuit. This powers the BMS and must
remain powered when in backup during a power outage for the system to function.
d. The AC is protected downline near the switch by two 5 Amp fuses (Mersen ATQR5).
Fuses are provided and will need to be installed prior to power on.
e. The ON/OFF Switch turns ON/OFF the BMS.
Figure 6. Breaker connection detail
Figure 7. Location of AC into Cabinet

Installation Instructions | 15
4. UVR/SHUNT and AUX Access: For UPS Systems that require an interface to the Circuit Breaker a customer accessible
Terminal Block has been provided. Utilize 14 – 16 AWG UL approved wire and spade connectors.
a. UVR/SHUNT Relay – A relay coil is provided to facilitate external UPS connection to the battery circuit
breaker, refer to the Figure. 9 for details. When the battery cabinet is congured with an UVR access, the
circuit breaker cannot be turned on until UPS outputs its rated UVR voltage.
When the battery cabinet is congured with a shunt access, the circuit breaker will trip when the UPS
outputs its rated shunt trip voltage.
b. AUX Circuit Breaker Access - Access to the Circuit Breaker status is provided via NO, NC and COM on the
terminal block provided, see Figure. 9 for details.
5. Conrm all the harnesses to the BMS (top Box) are connected and secure.
Figure 8. AC Input wiring (on right side at back of cabinet) and ON/OFF Switch
Figure 9. Pins 1,3 - UVR/Shunt Relay Access, Pins 5,6,7 (NO, COM, NC)

16 | Installation Instructions
6. Connect Ethernet cable to back of the unit if any remote monitoring of the Battery Cabinet is desired.
a. Conguration details are provided in the Operations Manual.
7. Apply AC Power to the system
a. It will take approximate 1-3 minutes for the BMS/R3000 to initialize and communicate with the server.
• The network requirements needed for the R3000 to communicate with the Cloud or Local server:
1. Local DHCP assigned IPv4 address
Inbound and Outbound permit TCP/443 and TCP/9101 to:
139.177.197.251
173.255.231.159
172.105.103.167
45.33.95.14
2. Outbound permit tcp/3030, tcp/9101 to 172.105.23.38
b. If using the Cloud server, go to website to verify system is online: https://manage.anzenbms.com/
c. The system will begin in“Pre-standby state”until DC Power is applied
d. Conrm all batteries are within +/-0.3V of one another. Since all batteries ship between 50% State of Charge it
is likely the batteries will be around 14.0 +/- 0.3V.
8. Enable the DC Power (UPS/Charger)
a. Ensure UPS or battery charger is set properly to manufacturers recommended settings for operation with
the battery system.
b. Close the Breaker with the system in the“Pre-standby State.”The system will immediately go into“Standby
state”which means it is ready to function.
c. The system will transition immediately into a“Charge State” if the SOC is below 90% and battery
temperatures are all 15C to 40C.
9. Perform a full or partial discharge (if possible) to conrm the system is working properly.
a. Conrm system shuts down properly with no system errors.
Figure 10. BMS Wiring

Installation Instructions | 17
Appendix A

18 | Installation Instructions
Appendix B

Installation Instructions | 19
Appendix C

20 | Installation Instructions
Notes