SASFORKS QUICK COUPLER User manual

Made in USA
QUICK COUPLER
=======================================
OPERATOR MANUAL
======== MANUAL v3 =====

SAS/op/proc/forks/operator man/Quick Coupler /SAS Quick Coupler Manual v3.pub 9:52 AM 3/30/2021 © 2021 S.A.S. of Luxemburg, LLC PAGE 2
TABLE OF CONTENTS (PAGE 2)
SAS™ QUICK COUPLER
• Introduction Letter ............................................................................................. Page 3
• General Safety Guidelines................................................................................ Page 4 - 5
• CE Specific Notices & EMERGENCY STOP FUNCTION ............................... Page 5
• Serial Number location ..................................................................................... Page 6
• Installation ........................................................................................................ Page 7
• Optional electric pump kit wiring ...................................................................... Page 8
• Pre-Operation Inspection (& Maintenance)….................................................. Page 9 - 10
• Connecting / Disconnecting ............................................................................. Page 11
• Repair flow chart ….. ........................................................................................ Page 12
• Weld Notice ....................................................................................................... Page 13
• Limited warranty................................................................................................ Page 14
• Parts Guide:
Note-This manual may be printed with only one last page, matching interface
of unit shipped. Comprehensive manual will have all interface parts lists.
• Standard SAS-EURO-ISO Interface Quick Coupler F5551 & up... Page 15
• Standard SAS-EURO-ISO Interface Quick Coupler F5474 & down Page 16
• Custom JRB416 Interface Quick Coupler .................... Page 17
• Custom JRB418 Interface Quick Coupler .................... Page 18
• Custom JRB420 Interface Quick Coupler .................... Page 19
• Custom IT28 Interface Quick Coupler .................... Page 20
• Custom IT38 Interface Quick Coupler .................... Page 21
• Custom F6094 Interface Quick Coupler ..................... Page 22
LIMITED INTENDED USE OF THIS EQUIPMENT:
SAS QUICK COUPLER is an interface device that allows matching interface wheel loader attachments,
such as a bucket, forks, grapple, plow or other tool to connect and secure such tool to front of wheel
loader, when properly installed and used by the operator. The SAS QUICK COUPLER is not intended to
lift any people and is not intended to be used with any device or object for that purpose. The SAS QUICK
COUPLER is not intended to lift any object overhead of any people. This attachment is considered a
non-OEM attachment and has not been approved by any specific wheel loader manufacturer. Customer
is responsible to read the wheel loader’s manual and warranty documents, if any, and identify any impact
installation and use of this attachment may have on the wheel loader’s warranty. Read this manual com-
pletely before installation or use.

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INTRODUCTION LETTER (PAGE 3)
SAFETY
Proprietary Rights: All designs and other proprietary rights provided by S.A.S. of Luxemburg, LLC. to
Buyer are to remain the property of S.A.S. of Luxemburg, LLC., and Buyer shall honor all proprietary
legends. Notice: The SAS FORKS™ attachment, this Operator Manual, www.sasforks.com web site,
pictures, content, designs, forks, and likeness of such, are property of S.A.S. of Luxemburg, LLC. and are
protected under all applicable Copyright, Trade Mark, Trade Dress, and Pending Patent. No information,
pictures, designs, or forks may be duplicated in part, entirety, or in likeness.
S.A.S. of Luxemburg, LLC, 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] • 1-877-SAS-FORK • Fax: [phone] • Web: www.sasforks.com
TO THE OWNERS, MANAGERS, AND OPERATORS OF LOADERS
EQUIPPED WITH SAS™ FORKS ATTACHMENTS
Safety is the most important issue in the workplace. Observing safety guidelines, equipment
capacities and using common sense will provide a work environment that is safe and efficient
for employees, management and customers. It is important that you and your operators read
and understand the information included in this manual prior to use of this equipment.
Safety warnings are highlighted through out this manual. Understanding the significance of
these symbols is important. The following is a definition of each symbol you will encounter in
this manual:
Caution Symbol is intended to draw your attention to important safety
information, hazard or precaution.
Danger Symbol indicates a hazardous situation that if not avoided will re-
sult in serious injury or death.
Warning Symbol indicates a hazardous situation that if not avoided could
result in serious injury or death.
Caution Symbol indicates a hazardous situation that if not avoided
could result in minor injury or potential property damage.
The following information presented in this Operator Manual for SAS FORKS™ is intended to
be a guide only, and is not meant to encompass all issues that may need to be addressed for
your particular type of business operation.
If you encounter any additional information that would be helpful to us, or others, please contact
us.
Thank you for your business,
SAS LLC Phone: Email:
S.A.S. OF LUXEMBURG, LLC. U.S.A. Phone: [phone] [e-mail]
133 Center Dr Hwy 54 · PO Box 260
LUXEMBURG, WI 54217 U.S.A.

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GENERAL SAFETY GUIDELINES (PAGE 4)
S.A.S. of Luxemburg, LLC, 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] • 1-877-SAS-FORK • Fax: [phone] • Web: www.sasforks.com
Operation of equipment should only be performed by qualified and trained individuals. All persons operating
or working in the area of operation should read this manual and a copy of this manual should be kept with
the equipment. To be considered qualified you must:
• Understand the written instructions supplied by the manufacturer of the device (within this manual),
the manufacturer of the wheel loader, all company rules and any applicable OSHA regulations.
• Completed training including actual operation, demonstrating competence and safe operation.
• Know and follow the safety rules and regulations of the jobsite.
Operation of equipment under the influence of illegal, prescribed or over the counter
drugs can result in potential injury or property damage. Consult your physician be-
Inspect the device and perform all preventative maintenance before operation at the
start of every shift. Failure to perform inspections or proper maintenance can result
in equipment failure resulting in serious injury or property damage.
Read operators manual and follow all safety procedures for the equipment this de-
vice is attached to. Failure to follow Manufacturers recommendations can result in
serious injury and property damage.
Do not exceed posted weight limits on equipment or loader. Exceeding rated load
limits will result in equipment damage, loss of steering control, serious injury or death.
This equipment is operated by high pressure hydraulics. Hydraulics are a stored power
source and as such must be treated as energized at all times. Be certain pressure has
been relieved prior to handling, inspecting or performing maintenance on this unit. Follow
lockout tag out procedures and release all stored energy before servicing equipment.
Failure to release energy or disable hydraulic energy can result in serious injury or death.
High pressure fluids can also discharge at great velocity. Be certain to wear safety glass-
es while inspecting, operating and maintaining equipment.
Not designed to be operated in an explosive environment. Only use this equipment
in well ventilated areas, a sufficient distance away from flammable or explosive gas-
es, liquids or other hazards to avoid risk of ignition. Operating this equipment in an
explosive environment may cause an explosion and fire resulting in injury, death, and
substantial property damage.
Operation of equipment by un-qualified or un-trained individuals can result in serious
injury or death. Verify all operators have received proper training on this equipment.
This device has numerous moving components. Do not wear loose fitting clothing,
rings, jewelry or other items that may become entangled in device. Be aware of re-
sulting pinch points and keep clear during operation, inspection and maintenance.
Pinch points exist between moving parts on the device, between device and vehicle,
device and wheel loader, failure to keep clear while in operation can result in serious
injury or death.

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CE SPECIFIC NOTICES
EMERGENCY STOP FUNCTION
To immediately stop the motion of this equipment:
1. Operator is to release joystick button(s).
Additional secondary alternative measures to immediately stop the motion include:
2. Moving wheel loader’s auxiliary hydraulic 3rd spool lever to neutral position
3. And/or turning off the ignition key of the wheel loader to shut off the engine
All three emergency stop options above ultimately stop the flow of hydraulic fluid.
Notice: Even after emergency stop function is followed, there is residual stored
hydraulic pressure in the system. See following:
THIS EQUIPMENT IS OPERATED BY HIGH PRESSURE HYDRAULICS
Hydraulics are a stored power source and as such must be treated as energized at
all times. Be certain pressure has been relieved prior to handling, inspecting or per-
forming maintenance on this unit. Follow lockout tag out procedures and release all
stored energy before servicing equipment. Failure to release energy or disable hy-
draulic energy can result in serious injury or death. High pressure fluids can also
discharge at great velocity. Be certain to wear safety glasses while inspecting, oper-
ating and maintaining equipment.
STAY CLEAR
• Do not lift persons with this equipment.
• People should always stand a safe distance away from this equipment.
• Do not go near or under this equipment or any object lifted by this equipment.
ENERGY ISOLATION
Follow Refer to “DISCONNECTION” information within this manual and the ma-
chine’s OEM manual. Stored energy, such as gravity, hydraulics or other sources
pose a risk to anyone near or servicing this equipment. Be sure release and remove
all stored energy sources before servicing.
The symbol at the left indicates hydraulic hose coupling quick release self sealing. It
is recommended to be installed by the customer at the time this equipment is initially
attached to the wheel loader.
POWER FAILURE
In the event of electrical or hydraulic supply failure from the wheel loader occurs, the
equipment will stop further motion. Under normal circumstances the equipment is
not expected to drop a load. The symbol at the left indicates the hydraulic controls on
this equipment are normally closed. Thus without electrical power the gate valves
are closed, in essence halting further movement.
SOUND
This equipment does not emit more than 70dba.
VIBRATIONS
This equipment does not transfer vibrations in excess of 2.5m/s2.
OPERATING TEMPERATURE
This equipment is best suited to operate in temperatures between 30°F to 90°F
with minimum allowable temperature –25°F and maximum temperature 150°F
GENERAL SAFETY GUIDELINES (PAGE 5)
S.A.S. of Luxemburg, LLC, 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] • 1-877-SAS-FORK • Fax: [phone] • Web: www.sasforks.com
Section not applicable to quick coupler.

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SERIAL NUMBER (PAGE 6)
SAS™ QUICK COUPLER
Serial Number Location:
Stamped in steel on left side (as from driver seat of wheel loader), immediately above
the SAS FORKS welded logo plate
Serial Number Format:
SAS Fxxxx
S.A.S. of Luxemburg, LLC, 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] • 1-877-SAS-FORK • Fax: [phone] • Web: www.sasforks.com

SAS/op/proc/forks/operator man/Quick Coupler /SAS Quick Coupler Manual v3.pub 9:52 AM 3/30/2021 © 2021 S.A.S. of Luxemburg, LLC PAGE 7
INSTALLATION (PAGE 7)
SAS™ QUICK COUPLER
STEP 1 - PREPARATION:
• Establish a safe work area. A flat surface clean work area without trip hazards.
• Park wheel loader on firm level ground.
Lower exiting attachment (ie: bucket) to rest on ground.
Set parking brake and turn engine off.
• Follow wheel loader manufacturer’s instructions to depressurize hydraulic system.
• Do not work under a lifted object, loader arms or Quick Coupler. Avoid pinch & crush hazards.
• Remove existing pinned on attachment.
• Inspect pins & bushings in machine arms, replace as necessary.
STEP 2 - INSTALLATION:
• Apply grease to pins, bushings and pin holes on Quick Coupler.
• Align pin holes, insert pins and secure pins properly.
• Grease all pin zerk points.
STEP 3 - HYDRAULIC CONNECTION:
• Option #1: Electric pump kit from SAS Forks (diagram on next page)
• Option #2: Bucket roll back hydraulics with solenoid valve/switch.
• Option #3: Use 3rd spool auxiliary hydraulics on loader.
• Reference matching parts page within this manual to determine
maximum psi. (either 3,500; 5,000; 6,000). Have hydraulic pressure set below maximum.
• Determine hose length to avoid creating tension in all positions.
• Avoid excessive length that hoses would hang down to ground.
• Install high pressure hydraulic hoses. Recommend hose psi. to exceed cylinder requirements.
STEP 4 - TEST ROLL FORWARD AND ROLL BACK:
• During this test of motion, ensure smooth lifting & tilting of Quick Coupler. Watch for undesirable
contact between wheel loader lift arms and Quick Coupler. Also watch for hose pinch points.
• Begin testing by moving control levers slowly:
A. With Quick Coupler near ground level, fully roll back.
B. With Quick Coupler lifted high, fully rotate to dump position.
• Contact SAS FORKS™ if you experience interference issues to discuss stop options.
STEP 5 - TEST CYLINDER AND LOCKING PIN ENGAGEMENT:
• Engage hydraulics to actuate cylinder within Quick Coupler to extend Locking Pins.
• Visually verify Locking Pins are extended fulling into the exterior pin holes on the Quick Coupler.
• A few cycles of extend and retract maybe required to remove air from lines.
STEP 6 - CHECK & FILL HYDRAULIC FLUID:
• After installation test, check wheel loader hydraulic fluid level and fill as needed.
S.A.S. of Luxemburg, LLC, 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] • 1-877-SAS-FORK • Fax: [phone] • Web: www.sasforks.com
Installation of purchased attachment may void machine manufacturer warranty, if any.
►Installation of QUICK COUPLER on wheel loader requires interfacing with high
pressure hydraulic system. Installation should only be performed by qualified indi-
viduals, such as an experienced Heavy Equipment Service Technician. Failure to
follow these instructions and precautions in wheel loader manufacturer’s service
manual can result in serious damage to equipment and/or result in injury or death.
►Failure of hydraulic system or high pressure fluid leaks can result in serious injury
►Use caution while installing, testing & operating this unit. Be aware of and avoid:
-Pinch Points, -High Pressure hydraulic fluids or stored energy, -People in the area.

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INSTALLATION (PAGE 8)
OPTIONAL: 24 VOLT PUMP KIT
S.A.S. of Luxemburg, LLC, 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] • 1-877-SAS-FORK • Fax: [phone] • Web: www.sasforks.com
Volts Control Part Number
Standard: shown above 24 Pendent switch 0-MM-0-PMP KIT P 24V
Option 24 Lever on tank 0-MM-0-PMP KIT L 24V
Option 12 Pendent switch 0-MM-0-PMP KIT P 12V
Optional Pump Kits

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DAILY PRE-OPERATION INSPECTION (PAGE 9)
GUIDELINES
S.A.S. of Luxemburg, LLC, 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] • 1-877-SAS-FORK • Fax: [phone] • Web: www.sasforks.com
Daily pre-operation inspection is recommended for safe use of SAS™ Quick Coupler.
List below is a summary related to the Quick Coupler. This is not an exhaustive list of items to
inspect. Refer to machine manufacturer’s operator manual for additional items that need to be
inspected prior to machine operation. It is responsibility of Owners and Operators to ensure safe
operation of equipment in the field. Any unsafe items should be professionally repaired prior to
operation of machine. Equipment with unsafe conditions must be immediately tagged and
locked out of service.
1) SECURE MACHINE (WHEEL LOADER).
•Park wheel loader on firm level ground. Lower attachment & Quick Coupler to ground.
•If equipped with grapple attachment, lower grapple arm to lowest resting position.
•Set wheel loader parking brake and/or block wheels.
•Turn off engine.
•Move hydraulic control levers back and fourth to relieve built up pressure in system. Refer to
wheel loader manufacturer manual for best practice.
2) ENSURE PERSONAL SAFETY
•Wear appropriate Personal Protective Equipment (PPE). At a minimum wear safety glasses.
Recognize and follow worksite specific additional PPE, such as safety toe boots, hard hat,
leather gloves, etc.
•Do not attempt to grease pins when machine is running, as you could
be crushed in operating linkage, resulting in serious injury or death.
•Do not use a hand to attempt to locate or diagnose a high pressure
hydraulic leak, only use a board (or cardboard), as high pressure fluid
can instantly cut and penetrate skin, which would require immediate
professional surgical medical attention. Any delay in medical treatment may result in ampu-
tation of impacted skin and personal limb, serious injury or death.
3) QUICK COUPLER HYDRAULIC FITTINGS AND HOSES.
•Inspect hydraulic fittings and hoses for wear, kinked, cracked, swelling, or leaking.
•Tighten as needed, replace damaged parts immediately. Do not operate if deficiencies.
4) QUICK COUPLER LINKAGE PINS.
•Inspect linkage pins (connecting quick coupler to loader arms) to ensure properly fastened.
•Inspect Locking Pins, fastening hardware. Tighten or replace as needed.
•Inspect Engagement Holes to be sure hole & pocket are clean from dirt, gravel and stones,
as this will prevent attachment engagement with Locking Pins.
•Grease Locking Pins, linkage pins and joint to ensure smooth operation and to reduce wear.
•Do not operate machine if linkage pin or retaining plate of bolt is worn, loose or missing.
5) QUICK COUPLER FRAMEWORK CRACKS.
•Inspect framework of Quick Coupler for signs of cracking and damage.
•Do not operate machine if any cracks. Contact SAS Forks & submit photos for repair advice
6) CONTINUE WITH OTHER ATTACHMENT & WHEEL LOADER INSPECTION DETAILS.

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DAILY PRE-OPERATION INSPECTION (PAGE 10)
(SUGGESTED MINIMUM INSPECTION GUIDELINES)