Satellite PolyPortables TUFWAY POP RIVET User manual

10/2019 PN 10900 /REVR 1
2530 Xenium Lane North, Minneapolis, MN 55441
Telephone: [phone] Fax: [phone]
800-328-3332 / www.satelliteindustries.com
TUFWAYPOP RIVET
Portable RestroomAssembly Instructions

10/2019 PN 10900 /REVR 2
INTRODUCTION
Instructions for the Tufway portable restroom
Satellite restrooms must be assembled according to approved assembly procedures. Avoid
variations in assembly which could adversely affect product life.
The assembly procedures are written for assembly of single units. If assembling multiple
units, considerable efficiency can be gained by working in assembly line fashion.
IMPORTANT: Do not remove shipping screw from door until instructed in the “Install the Front Assembly”
step.
TOOLS
•RIVET GUN
•DRILL ELEC/CORDLESS
•3/8 NUT DRIVER BIT
•1/4 DRILL BIT
•DEBURRING TOOL
•#2 PHILLIPS SCREWDRIVER OR BIT
•APRONS (CARPENTERS)
HELPFUL HINTS
•Have an apron with at least two large pockets that allow the parts to be remove easily.
•Don’t open up all your kit boxes. Open up only enough kit boxes to assemble the number of
toilets you are currently working on. KEEP PARTS ORGANIZED.
•Use toilet paper holders for parts bins on multiple unit assembly
•The door latch can be put on at any time. It may be more efficient to have someone do this
early on multiple unit assembly.

10/2019 PN 10900 /REVR 3
EXPLODED UNIT ASSEMBLY
1E
*
* USED WITH BLOW MOLDED BASE ONLY ** EUROPE ONLY
1B 1D
1A
1C
** **
*
22
21
(2)
20
*
(4)
20

** EUROPE ONLY
10/2019 PN 10900 /REVR 4
STANDARD TUFWAY
10 14133 1 VENT PIPE. 4 X 62-1/2 GREY
914119 1 URINAL, STAND OVER DGRY
810553 1 TANK, TUFWAY DGRY
710570 1 SEAT, TOILET
616045 1 ROOF, TUFWAY DOME
522209 1 HOOD- PAPERGRD 3 ROLL DGRY
22748 1 HDWE, TUFWAY 3 ROLL POP RIVET
415450 3 DESIGN, TUFWAY PANEL
315562 1 DESIGN, TUFWAY FRONT ASSY (STD)
216050 2 CORNER MOLDING II BLACK PUNCH
1 E
1 D
1 C
1 B
1 A
19014 1 BASE, TUFWAY ROTO MOLD DGRY
10033 1 BASE ASSY- IMPACT GRID FLOOR
10034 1 BASE ASSY- IMPACT SOLID FLOOR
40014 1 BASE, GB DIRT BUSTER
22234 1 BASE- BLOWMOLDED
ITEM PART# QTY DESCRIPTION
HDWE, TUFWAY 3 ROLL POP RIVET 22748
19 11315 56 WASHER- 3/16” RIVET STNLS
18 22310 1 SPINDLE- PRGRD II 3 ROLL METAL
17 13860 30 SCREW, #14 X 1-1/2 W/WSH GOLD
16 10122 4 SCREW, #10 X 3/4 PN PH TAP
15 22738 6 RIVET, #68 POP W/RUBBER WASHER
14 11054 22 RIVET, #68 AAL POP
13 22737 12 RIVET, #66 POP W/RUBBER WASHER
12 11030 16 RIVET, #66 AAL POP
11 14767 1 LATCH, RESTROOM PLASTIC
EUROPE ONLY HARDWARE
22 18191 1NUT, 5/16” SERRATED FLANGE
21 13173 1BOLT’ 5/16 X 3-1/2 HWHD
20 22384 6 BOLT- ¼-20 X 1-1/4 DOG PNT WSH
**
Use with Roto Base only
11
12
13
14
15
16
17
18
20
21
22
19
PN 13173
PN 18191
* Used With Blow Molded Base Only
*

10/2019 PN 10900 /REVR 5
1. JOIN PANELS TOGETHER WITH CORNER MOLDING
•SUPPORT THE REAR PANEL WITH A BOX AT LEAST
40” TALL BUT NOT WIDER THAN 41”. IF ASSEMBLING
SINGLE UNITS,
USE THE WASTE TANK ON END.
•INSTALL RIVETS ( PN 11030 ) FROM
REAR PANEL WITH WASHER ( PN 11315 )
ON THE SIDE PANEL.
2. ATTACH BASE TO PANELS
TIP BASE UP AND POSITION INSIDE PANELS. USING THE DRILL AND 3/8" HEX DRIVER BIT.
FASTEN PANELS TO BASE WITH LAG SCREWS (PN 13860 )OR BOLTS PN 22384 BLOW BASE ONLY).
BLOWMOLDED BASE: LOCATE DIMPLES & INSERTS ON BASE (see below).
FASTEN PANELS TO BASE WITH SCREWS & BOLTS. INSTALL REMAINING SCREWS IN HOLES.
DIRT BUSTER BASE: FASTEN REAR PANEL FIRST. PANEL NEEDS TO BE FLUSH WITH TOP
OF RUNNER. USE CENTER SCRIBE LINE ON BASE TO ALIGN PANEL, INSTALL SCREWS.
REPEAT PROCESS ON SIDE PANELS USING SCRIBE LINES TO CENTER (see below)
NOTE: PANEL MUST BE FLUSH WITH BASE BEFORE FASTENING PANEL TO BASE.
IMPACT BASES:FASTEN REAR PANEL FIRST. USE THE CENTERING BUMP ON THE BASE
TO CENTER THE PANEL THEN FASTEN THE REAR PANEL WITH LAG SCREWS. **
REPEAT PROCESS ON SIDE PANELS, USE THE CENTERING BUMPS TO CENTER PANELS
AND INSTALL REMAINING SCREWS (see below).
** NOTE: SIDE PANELS MUST BE FLUSH WITH SPACING RIBS AT EACH CORNER.
BLOWMOLDED DIRT BUSTER BASE
(11)
(4)
DIRECTIONS
IMPACT BASES
CENTER BUMP
CENTER BUMP
SPACER RIBS
ANGLE
CORNER SCREWS
TO 45 DEGREES
INWARD TO MISS
CORNER
SCRIBE LINE
SCRIBE LINE
DIMPLES
INSERTS
BOLTS
SCREWS (15)
(15)
DISTANCE FROM RIVET HOLE
TO MOLDING END IS SHORTER
AT TOP OF MOLDING
4
2
19
12
WASHER
20
17
1A 17
1D
1C
17
1B

10/2019 PN 10900 /REVR 6
3. ATTACH ROOF TO PANELS
•TILT ROOF UP AND POSITION OVER PANELS.
•INSTALLALL RIVETS ( PN 22737 ) AND WASHERS ( PN 11315 )
STAND UNIT UP ON BASE FOR THE NEXT ASSEMBLY STEPS
ROTO BASE:
•STARTING WITH REAR PANEL LOCATE DIMPLES ON BASE (see below).
•ALIGN OUTER PANEL HOLES WITH DIMPLES.
•USING THE DRILL AND 3/8" HEX DRIVER BIT INSTALL SCREWS (PN 13860 ).
•INSTALL REMAINING SCREWS IN HOLES.
•REPEAT PROCESS FOR SIDE PANLES. DIMPLE
(15)
SCREW
17
13
19
RIVET W/ RUBBER
WASHER
PN 22737
WASHER
PN 11315
6

8
4
8
(7)
URINAL
RIVET (2)
TRANSFER DRILL
6. INSTALL VENT PIPE
•INSERT VENT PIPE INTO ROOF HOLE,
TWISTING PIPE MAY HELP.
•INSERT VENT PIPE INTO URINAL VENT
•INSTALL SCREWS.
10/2019 PN 10900 /REVR 7
5. INSTALL URINAL
•INSERT URINAL VENT PIPE INTO TANK VENT.
•LEVEL TOP EDGE OF URINAL.
•TRANSFER DRILL THROUGH URINAL HOLES
•INTO PANEL, WHILE HOLDING URINAL LEVEL.
•INSTALL RIVETS AND WASHERS
4. PLACE TANK IN UNIT
•THE TANK MUST BE SEATED PROPERLY WHILE ATTACHING THE SIDE PANELS, HAVE A
PERSON STAND IN TANK WHILE LAGGING PANELS TO TANK.
•USE 3/8" NUT DRIVER BIT & TIGHTEN SCREWS
UNTIL RUBBER WASHER BEGINS TO FLATTEN .
DO NOT TO OVER TIGHTEN SCREWS. 17
9
4
14
8
9
WASHER (2)
19
SCREWS (2)
17
VENT PIPE
10

10/2019 PN 10900 /REVR 8
7. INSTALL PAPERGUARD
• DRILL (4) ¼” HOLES AT DIMPLES ON RIGHT SIDE PANEL.
•INSTALL PAPERGUARD USING (4) RIVETS & (4) WASHERS. NOTE: IF INSTALLING OTHER
ACCESSORIES SUCH AS A SLIMMATE SINK, THE PAPERGUARD MUST BE PLACED IN A
DIFFERENT LOCATION.
8. ATTACH TOILET SEAT
•USE A SCREWDIVER. (TIGHTEN SEAT HINGE NUT SECURELY)
9. ATTACH FRONT ASSEMBLY TO ROOF ( FOR THIS PROCESS LAY THE UNIT ON ITS BACK.
•INSTALL RIVETS AND WASHERS.
RIVET (4)
14
HOOD, PAPERGUARD 3 ROLL
5
WASHER (4)
19
SPINDLE,
PAPERGUARD 3 ROLL
18
7
RIVET
15
WASHER
19
6
8

10/2019 PN 10900 /REVR 9
10. ATTACH FRONT ASSEMBLY TO SIDE PANELS
•INSTALL RIVETS AND WASHERS
B. DIRT BUSTER BASE: INSTALL SCREWS 13860 USING A 3/8 NUT DRIVER BIT. DRIVE SCREWS
IN HOLES CLOSEST TO DOOR. MEASURE 2-1/4 FROM THAT SCREW AND FASTEN SECOND
SCREWS IN NEW LOCATION. SEE DIAGRAM. REMOVE SHIPPING SCREW. OPEN DOOR AND
INSTALL THE (2) SCREWS THROUGH DIMPLES ON INSIDE OF FACING FRAME. TIGHTEN SCREW
UNTIL RUBBER WASHER BEGINS TO FLATTEN -DO NOT OVER TIGHEN .
17 17
11. ATTACH FRONT ASSEMBLY TO BASE
A. BLOWMOLDED BASE: SCREW / BOLT FRONT ASSEMBLY TO BASE
TIGHTEN LAG SCREW UNTIL RUBBER WASHER BEGINS TO FLATTEN –DO NOT OVER TIGHTEN.
BOLT 22384 (2) INTO INSERTS
SCREW 13860 (4)
20
RIVET
WASHER
FRONT
ASSEMBLY
PANEL
14 3
419
17

10/2019 PN 10900 /REVR 10
C & D. IMPACT BASES:
•INSTALL SCREWS 13860 (4) USING A 3/8 NUT DRIVER BIT.
•REMOVE SHIPPING SCREW.
•OPEN DOOR AND INSTALL THE (2) SCREWS THROUGH DIMPLES ON INSIDE OF FACING
FRAME. TIGHTEN SCREW UNTIL RUBBER WASHER BEGINS TO FLATTEN -DO NOT OVER
TIGHEN .
SCREWS
SHIPPING SCREW
OPEN DOOR
TO INSTALL
17 (6)
E. ROTO MOLDED BASE: ( EUROPE ONLY )
•INSTALL SCREWS 13860 (3) USING A 3/8 NUT DRIVER BIT.
•DRILL HOLE FOR BOLT USING 13/32 [ 10mm]
•INSTALL BOLT 13173 AND NUT 18191.
•REMOVE SHIPPING SCREW.
•OPEN DOOR AND INSTALL THE (2) SCREWS THROUGH DIMPLES ON INSIDE OF FACING
FRAME. TIGHTEN SCREW UNTIL RUBBER WASHER BEGINS TO FLATTEN -DO NOT OVER
TIGHEN .
SCREWS
SHIPPING SCREW
OPEN DOOR
TO INSTALL
17 (6)
BOLT
NUT
21
22