SAW TRAX C52VP User manual

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Table of Contents
TUParts DiagramUT ................................................................................... 2
TUInstallation & Set UpUT ........................................................................... 3
TU1.UT TUMoving the unitUT ......................................................................... 3
TU2.UT TUOpen & secure the folding standUT ..................................................... 3
TU3.UT TULowering side stand legsUT .............................................................. 3
TU4.UT TUInstalling Retraction MechanismUT ..................................................... 3
TU5.UT TUAdjusting the tension of the retraction spoolUT ...................................... 4
TU6.UT TUAttaching the cord holderUT ............................................................. 5
TU7.UT TUEnsuring SquareUT ......................................................................... 5
TU8.UT TUPutting on the horizontal measuring tapesUT ......................................... 5
TU9.UT TUPutting on the vertical measuring tapeUT ............................................. 5
TU10.UT TUAttaching the dust brushUT .............................................................. 6
TU11.UT TUPlacement of the dust collection hose & power cordUT ............................. 6
TUCautions & WarningsUT ........................................................................... 7
TUGeneral Use InstructionsUT ...................................................................... 8
TUInserting/removing tool plates in the carriageUT .......................................... 8
TURotate saw from cross cut to rip cutsUT .................................................... 8
TUCross cutting materialUT ...................................................................... 8
TURip cutting materialUT ......................................................................... 9
TUHow to adjust the score cut and bevel cut (Only with the Makita saw)UT ............. 9
TUUsing the stop bar & tapeUT .................................................................. 9
TUChanging the saw bladeUT ..................................................................... 9
TUMaintenance and CareUT ........................................................................10
TUTrouble Shooting & FAQsUT .....................................................................11
TUWarrantyUT ........................................................................................12
TUAccessories –Installation & UseUT .............................................................13
TUMid-FenceUT ....................................................................................13
TUBuilders ExtensionsUT .........................................................................13
TUSpring hold downUT ...........................................................................13
TUSheet ClampUT .................................................................................14
TULaser PointerUT ................................................................................14
TUFlip StopsUT.....................................................................................14
TUFrame Dust collectionUT ......................................................................15
TUACM cutterUT ...................................................................................15
TUKnife PlateUT ...................................................................................15
TUPivoting Knife PlateUT ........................................................................16
TUFloating router PlateUT .......................................................................17
TUWall Mounting SystemUT ......................................................................18

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UParts Diagram
1.Retraction Mechanism with spool
2.Cord Holder
3.Guide tube bracket (top & bottom)
4.Guide tubes -2
5.Dust pan
6.Folding Stand
7.Hinge for folding stand –2
8.Cross brace for folding stand
9.Measuring tapes on measuring track–2
10. Material Fence-2
11. Fence lip-2
12. Material rollers (10-18)
13. Center step
14. Accu-Square alignment
15. Frame Vent
16. Transport wheels –2
17. Horizonal bars of Frame (3-4)
18. Vertical bars of Frame (4-6)
UCARRIAGE & INSERT
19. carriage locks (2)
20. Sealed roller bearings (4)
21. Carriage Frame
22. Insert Plate
23. Trigger lock (not on 2000 series)
24. Saw Motor
25. Dust hood / with dust port
26. Dust hose
27. Carriage pins
UNOT PICTURED
28. Dual rip gauge –Black banding that runs
along the side of the guide tubes.
29. Rip gauge pointers –2 Bronze metal
pointers that are located on the
carriage near the carriage locks.
UFULLSIZE UNITS ONLY
30. Accu-Fence alignment system
31. Side stand legs –one on each side of
the unit.
1
2
3
4
6
5
7
8
9
10
11
12
13
14
15
16
17
18
27
19
20
21
22
23
24
25
26
31
30

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UInstallation & Set Up
1. TTMoving the unit
a. Once you uncrate the unit you will need to transport it to a location
where you will set it up. To roll the unit, tilt it vertically so the wheels
make contact with the ground & roll.
b. Stand & wheels are not standard on the Basic or Classic models- See
wall mounting instructions in the Accessories Instructions.
2. TTOpen & secure the folding stand
a. Open legs that are attached to the triangle bracket.
b. Push down on the hinges to securely lock the stand completely open.
c. Cord holder is taped to the back brace for later installation & use.
NOTE: If you have an 88 or 100 cross cut machine please see:
http://www.sawtrax.com/video/2.2MtrAssemblyhi.wmv
3. TTLowering side stand legs
a. FULL SIZE UNITS ONLY: Using a socket wrench, loosen the side
stand legs on each side of the unit so they may make contact with the
ground. Then tighten each bolt to properly stabilize the unit.
b. Compact units do NOT need or have side stand legs.
4. TTInstalling Retraction Mechanism
a. Remove the retraction mechanism from the packed box to install on
frame. Remove the two center bolts, nuts and washers in the top guide
tube support bracket of the frame. Use these bolts to attach the
retraction mechanism to the top of the machine and tighten the nuts on
the back.
b. Lock the carriage in place by tightening the black knobs on each side
of the carriage before inserting the saw.
Bolts
a.
b.
c.

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c. On the carriage, lift the pins by pulling up and twisting a 1/4P
th
Pturn. The
pins will stay in the up position so you may insert the saw into the
carriage. Remove the saw insert from the box and place it into the
carriage by placing the base of the plate on the bottom lip of the
carriage (make sure the cord is facing the top of the plate as pictured)
Next, tilt the plate inward until the plate is completely inserted. Ensure
that the holes are lined up with the pins by applying inward pressure to
the plate. Twist to drop pins and make sure pins are completely
seated.
d. Push the carriage with the saw in it all the way up and lock in place by
tightening the black knobs on each side of the carriage.
e. To attach the retraction cable to the carriage, ensure the hose channel
bracket on top of the retraction mechanism is all the way down. Slide
the top bracket so the slot is down preventing the square rod from
spinning.
f.Attach the S hook on the cable to the carriage and crimp closed with
pliers. While holding the carriage, loosen the black knobs and allow it
to slowly descend to the ground.
NOTE: If you have a double spool system attach the smaller spool's "S"
hood to the larger spool's "S" hook and proceed to the next step.
5. TTAdjust the tension of the retraction spool
a. A spool wrench has been taped to the side of the retraction
mechanism.
b. Place the slot of the wrench onto the square rod that holds the spool in
the retraction housing and apply upward pressure with the wrench to
loosen the hose channel
c. Raise the hose channel and rotate the wrench up until you cannot go
further. Lower the hose channel to lock the square rod in place.
d. Remove the wrench to readjust the position & repeat the steps above
until the desired tension is obtained. Usually, raising the carriage about
a foot from the top will work well. Save the wrench for future use.
b.
c.

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6. TTAttaching the cord holder
a. Remove the cord holder that is attached to the folding stand. (see step 2)
b. Remove one washer and one nut. The rod should still have 1 nut &
washer tightened to the end of the threads.
c. Insert the rod through the hole in the retraction mechanism until it is all
the way through. Place the other washer and nut on the holder and
tighten.
d. Make sure the V shape on the end of the cord holder is pointed down.
7. TTEnsuring Square
a. All units are aligned prior to shipping so there should be no need to
adjust the square of your unit.
b. Before installing measuring tapes please check accuracy by placing a
full sheet on the bottom rollers and making a test cut. Start with a
squared sheet, make test cut and re-measure for square. (See
GENERAL USE INSTRUCTIONS for cutting instructions.)
c. NOTE: Most factory cut sheets are not truly square!!!!
d. Should your machine not be square, call us at 1-888-SAWTRAX.
8. TTPutting on the horizontal measuring tapes
a. NOTE: If you ordered builder’s extensions, install them before putting
on your tapes.
b. Clean measuring Track on the top edge of the fence.
c. Position saw to the fence level.
d. Move saw blade guard to expose blade
e. Measure from blade to 12 inches & mark the measuring track of the
fence. Then move saw out of your way.
f. Peel the backing of the measuring tape and match tape with mark on
the measuring track of the fence.
g. Snap off excess tape from both ends.
h. Repeat process for both fences.
i. Note: Each insert cuts at different marks. We suggest aligning your
tapes with the insert you plan to cut with most.
9. TTPutting on the vertical measuring tape
a. Using a piece of material of known size. (21 inches in the example
picture)
b. Place the material in the center of the panel saw. Turn the saw
sideways for ripping. (see rotating saw in general use instructions)
Cord Holder Rod
Washer & Nut
Nut & Washer
Square if measurement of
Line A = Line B
& they
intersect in the center.
b.
d.
e.
c.
a.

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c. Make sure the dust cover of the saw is positioned above the motor.
(As in the Picture)
d. Place the saw so the saw blade is touching your piece of material.
(Make sure the blade guard is out of the way)
e. Secure the place of the saw by locking down the carriage locks.
f. Peel the backing of the measuring tape and match tape (example: 21
inches) with top rip pointer on the carriage. (Classic model only has 1
pointer) Then adhere the tape to the entire banding.
g. Remove & re-insert the plate with the motor above the dust hood.
(Repeat step d & e).
h. Adjust the bottom pointer by loosening the bolts and moving the
pointer to read the same measurement. (example: 21 inches) Then re-
tighten the bolts.
10. TT Attaching the dust brush
a. Place the brush around the saw blade on the bottom of the saw plate.
Brush is magnetic so it can be removed for cutting thick material.
b. You may permanently attach it by using a self tapping screw to secure
it to the plate. Be careful not to drill into the saw.
11. TT Placement of the dust collection hose & power cord
a. Place power cord in the V shape of the cord holder and place plug end
behind the units frame.
b. Feed the vacuum hose through the hose channel and make sure
smaller end is in the front of the unit.
c. Connect smaller end to dust port on the saw hood.
d. Connect the larger end to a vacuum (not provided). A coupler is
provided so you may connect 2 vacuum hoses together.
a.
c.
b.
d.
f.
e.
h.

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UCautions & Warnings
9A saw manual is included with your purchase. Follow all instructions that are
included in your power tool manual.
9Stay alert, watch what you are doing & use common sense.
9Always use Safety protection such as glasses, earplugs, dust mask & closed
toe shoes.
9Keep area of operation clear, clean & well lit.
9Do not operate near water or flammable liquids.
9Make sure the unit is on solid ground with all legs making contact with the
floor.
a. Ensure Side stand legs are down –only for full size units.
9Never climb on machine.
9Disconnect all power cords prior to changing blades, changing insert plates or
when transporting the unit.
9Ensure pins are properly seated before pulling on the carriage.
9Tighten carriage locks to secure carriage when changing plates.
9Keep hands off carriage guidance rails.
9Keep hands from underneath carriage area.
9Power Cord should be on the cord holder to prevent cutting cord &
electrocuting yourself.
9Connect dust hose & turn on vacuum (not provided) before using saw to
prevent dust in eyes. (ALWAYS USE SAFETY GLASSES!)
b. Classic model does not include dust collection, but has enclosed hood
to redirect dust flow.
9Never remove the S-hook from carriage once retraction mechanism is
attached.
9Make sure the blade is not spinning before removing material or retracting saw
carriage.
9Properly maintain your equipment according to the Maintenance and care
instructions.
9Worm Drive saws (2000 series) use oil that must be changed. Please refer to
the saw motor’s instruction manual.

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UGeneral Use Instructions
Inserting/removing tool plates in the carriage
a. On the carriage, lift the pins by pulling up and twisting a 1/4P
th
Pturn so
that pins stay in the up position so you may insert the tool into the
carriage.
b. Place the insert into the carriage by setting the base of the plate on the
bottom lip of the carriage (make sure the cord is facing the top of the
plate when inserting the saw as pictured)
c. Tilt the plate inward until the plate is completely inserted. Ensure that
the holes are lined up with the pins by applying inward pressure to the
plate.
d. Twist to drop pins and make sure pins are completely seated.
e. NOTE: Some inserts only fit the carriage in one position. If the insert
will not fit into the carriage, you may have the tool set in the wrong
direction. Rotate the plate & re-inserting it in the carriage.
Rotate saw from cross cut to rip cuts
a. Spinning insert- Pull the 2 black knobs up & slightly rotate. Complete
the rotation by spinning the saw motor until the pins reseat. DO NOT
use the black knobs to completely rotate the plate as this may cause
damage to the plate or pins.
b. Standard plate –Remove plate from carriage, rotate plate and re-insert
plate with the tool set in the horizontal position. (see inserting/removing
tools)
Cross cutting material
a. Make sure the unit is secure and operational.
b. The carriage should be at the top so material can clear.
c. Make sure the saw (or other cutting tool) is in the vertical position.
d. Insert and align material so the blade will cut where desired.
e. Carriage locks need to be loose so carriage is free to move without any
friction.
f. Secure your material as you are cutting.
g. Allow blade to stop spinning before removing cut material or raising the
saw.
h. Do NOT allow carriage to retract to the top on its own. Always assist
retraction of carriage.
Black
knobs
b.
e.
c.

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Rip cutting material
a. Set your tool in the horizontal position.
b. Use the rip gauge pointers to set cutting height.
c. Set and secure the tools cutting height by tightening the Carriage
locks.
d. Insert the material to cut.
e. Place the trigger lock for hands free saw operation.
(Worm drive saw has on/off switch & a trigger lock is not needed)
a. Support your material as you are cutting. (Compact unit)
b. Remove the trigger lock & allow the blade to stop spinning before
removing the material. (power off switch for worm drive saw)
How to adjust the score cut and bevel cut (Only with the Makita saw)
a. Remove the dust hood. There will be NO dust collection feature when
score cutting or bevel cutting.
b. Adjust the scoring depth by loosening the black lever (near the power
cord), then set desired depth and re-tighten the lever.
c. Adjust the bevel by loosening the black lever (near the blade), set
desired bevel & re-tighten the lever.
i. NOTE: When bevel cutting it may be necessary to use a 2P
nd
P
piece of material as a backing so the blade may clear your
cutting material.
d. Once finished score cutting or bevel cutting make sure the saw is set
back to the original position then re-install the dust hood.
i. NOTE: If dust hood doesn’t seem to fit securely, double check
to make sure the saw is fully reseated. Levers should be set at
0q.
Using the stop bar & tape
a. The stop can be used on the left or right.
b. The strip bar attached to the stop is set up for the right side by default.
(The bar allows you to cut strips less than 6 inches)
c. Loosen the black knob on the stop so it can fit over the lip.
d. Set the stop at the desired measurement and tighten knob so the stop
does not move.
e. When finished using the stop always remove it from the fence lip.
Changing the saw blade
a. Make sure your saw is unplugged!
b. Remove the insert from the carriage so you may easily access the
blade.
c. Remove the dust hood to expose the arbor bolt.
d. See saw manufacturer’s instruction manual for exact instructions for
changing the blade. (Varies per model)
e. Replace the dust hood.
score
Bevel
b.
a.
c.
e.
Arbor
bolt