SBM SB-3000 User manual

We’ve been there when you need.
SB-3000
Currency Discrimination Fitness Sorter
SEVICE MANUAL
Ver. 1.5
SBM Co., LTD
Head Office/ R&D Center
6F, Hyunwoo Bldg 206, Anayang 7-Dong, Manan-Gu, Anyang-City, Gyeonggi-Do, Korea 430-817

2
Note
The information or material contained in this document is the property of SBM. Any recipient of
the information or material contained in this document shall not disclose or divulge, directly or
indirectly, this document or the information or material contained herein without the prior written
consent of SBM.
All copyrights, trademarks, patents and other rights in connection herewith are expressly
reserved to SBM and no license is created hereby.
The above duty of confidence also entails a prohibition of reproduction of this text without
specific authority, in writing, from SBM.

3
Every person working at the Fitness Sorter; SB-3000 must have previously read and understand
the user manual and, specially the safety information. The Fitness Sorter; SB-3000 may only be
operated by authorized personnel and may be serviced by trained and authorized personnel.
Safety Information
Always be careful when using the machine. To reduce the risk of fire, electrical shocks,
and other injuries, keep these safety considerations in mind when installing, using, and
maintaining your machine:
Stability
Place the machine on a secure, stable surface. The machine can be seriously damaged
if it falls.
Power Supply
Provide correct power to the machine, as listed on the back of the machine. If you are
not sure of the type of power that is supplied to your office, call your electric company.
Grounding
If the plug has three prongs, it must be plugged into a grounded (three hole) outlet.
Grounded plugs and outlets are designed for your safety - do not try to make a three-
prong plug fit into a two-prong outlet by modifying the plug or outlet in any way. If you
cannot insert the plug into your wall outlet easily, then a qualified electrician should
inspect the outlet.
Overload
Do not plug too many electrical devices into a wall outlet or an extension cord. An
overloaded outlet could be a reason of a fire and electrical shock hazard.
Cleaning
Before cleaning the machine, unplug it from the power outlet. Clean exposed parts with
a soft cloth slightly dampened with water. Do not use aerosol cleaners.
Gas Leaks
Never use any machine close to a gas leak. If you think gas is leaking, call the gas
company immediately. A small electrical spark in the machine could cause a fire or
explosion.

4
Precaution
When using the machine, these precautions should always be followed:
1. Never push objects of any kind into your machine through the case or cabinet
openings.
2. Do not use your machine near water, in wet locations, or outdoors.
3. Do not allow anything to rest on the power cord, line cord, or PC interface cable.
Do not locate your machine where the cords can be damaged by persons’ walking
on them.
4. Do not allow pets to chew on the power cord or PC interface cable.
5. Use supplies or cleaning materials only as directed. Keep all supplies and
materials out of the way of children.
6. The power supply turns this machine on and off. Make sure that your machine is
installed near an outlet and is easily accessible.
7. Never remove covers or guards that require a tool for removal. There are no
operator serviceable areas inside your machine. Refer servicing to authorized
service personnel.
8. Never defeats interlock switches. This machine is designed to restrict operator
access to unsafe areas. Covers, guards and interlock switches are provided to
ensure that the machine will not operate with covers opened.
9. Risk of explosion if battery is replaced by an incorrect type. Dispose of used
batteries according to the instruction.
Managing the performance of the machine
This unit has many sophisticated sensors. Without proper maintenance, it cannot last its
good performance. Please read the ‘Chap8 Maintenance’ section of this manual
carefully, and do it everyday. When the performance is deteriorated on a sudden, please
clean all the sensors first before calling a service.

5
Safety Notes
Your machine and the supplies are designed and tested to meet strict safety
requirements. Included are safety agency examination and approval and compliance to
established environmental standards. Please read the following instructions carefully
before operating your machine, and refer to them as needed to ensure the continued
safe operation of your machine.
Battery is used for ‘PBA POCKET’ in this machine. If wrong date and time are displayed
on LCD after correct setting, it is necessary to change the battery of ‘PBA POCKET’.
Please read the following instructions carefully before changing the battery.
Either the symbol , or a similar symbol, combined with the triangle shaped
warning sign from ISO 3864-2, or the following statement or equivalent text shall be
used:
WARNING
Hazardous moving ports!
Keep fingers and other body parts away
WARNING
Hazardous moving parts keep away from moving fan blades.

6
FCC Compliance Statement
This manual user general symbols for safety information and symbols to identify special
dangers.
Refer to the below Icons before reading Manual.
Icon Word Explanation
DANGER
WARNING
This symbol with the signal word (Danger/ Warning) refers
to an immediate risk to life or health
CAUTION
This symbol is to identify safety information. Ignoring this
warning can result in damage to the system or endanger
data consistency.
THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES.
OPERATION IS SUBJECT TO THE FOLLOWING CONDITIONS:
THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND THIS
DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING
INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

7
Recommended Tools
Picture Name and Spec.
Picture Name and Spec.
L Wrench
Ø1.5
Hexagonal
Screwdriver
5mm
L Wrench
Ø2
Screwdriver(-)
2.5mm
Spanner
7mm
Screwdriver(+)
Ø6
Long-Nose
Multi-Meter
Nipper
Dust Blower
Aerosol
Anti-Static
Gloves
Rubber Coated
Dust Air Blower
 Dust Blower: Dust may cause to make a short in PCB so periodically clear dust apt to be
accumulated inside of machine.
 Anti-Static Gloves: In maintenance or repairing, recommended to put it on to protect static
caused to make a short.

8
CONTENTS
1.0.0. INSTALLATION ------------------------------------------------------------------------------------------------------ 13
2.0.0. DESCRIPTION OF THE PARTS ------------------------------------------------------------------------------- 15
2.1.0. EXTERIOR VIEW ----------------------------------------------------------------------------------------------- 15
2.1.1. FRONT VIEW ------------------------------------------------------------------------------------------------- 15
2.1.2. REAR VIEW --------------------------------------------------------------------------------------------------- 15
2.1.3. INTERFACE VIEW ------------------------------------------------------------------------------------------- 16
2.2.0. INTERIOR VIEW ------------------------------------------------------------------------------------------------ 16
2.2.1. INSIDE VIEW (LEFT) ---------------------------------------------------------------------------------------- 16
2.2.2. INSIDE VIEW (RIGHT) -------------------------------------------------------------------------------------- 17
2.2.3. INSIDE VIEW (REAR) --------------------------------------------------------------------------------------- 17
2.3.0. PARTS -------------------------------------------------------------------------------------------------------------- 18
2.3.1. SENSOR -------------------------------------------------------------------------------------------------------- 18
2.3.2. ROLLERS ------------------------------------------------------------------------------------------------------ 23
2.3.3. PULLEY ---------------------------------------------------------------------------------------------------------- 24
2.3.4. TIMING BELTS ------------------------------------------------------------------------------------------------ 25
2.4.0. FUNCTION OF EACH BOARD -------------------------------------------------------------------------------- 26
3.0.0. OVERALL OF CONTROL --------------------------------------------------------------------------------------- 32
3.1.0. OVERALL OF CONTROL PANEL --------------------------------------------------------------------------- 32
3.2.0. OVERALL OF TOUCH SCREEN ---------------------------------------------------------------------------- 33
4.0.0. PREPARATION OF OPERATION ----------------------------------------------------------------------------- 35
4.1.0. READY FOR BANKNOTES ---------------------------------------------------------------------------------- 35
4.2.0. HOW TO ADJUST THE BILL GUIDE HOPPER -------------------------------------------------------- 36
4.3.0. HOW TO PLACE NOTES INTO THE HOPPER -------------------------------------------------------- 36
4.4.0. COUNTING ------------------------------------------------------------------------------------------------------ 37
5.0.0. BASIC OPERATION ----------------------------------------------------------------------------------------------- 38
5.1.0. PROCEDURE OF OPERATION ----------------------------------------------------------------------------- 38
5.1.1. FLOW CHART ------------------------------------------------------------------------------------------------- 38
5.1.2. CURRENCY SETTING ------------------------------------------------------------------------------------- 39
5.1.3. WORKING MODE SETTING ------------------------------------------------------------------------------ 39
5.1.4. COUNTING RESULT CONFIRMATION ----------------------------------------------------------------- 41
5.1.5. GRAND TOTAL ----------------------------------------------------------------------------------------------- 43

9
5.1.6. PRINTING ------------------------------------------------------------------------------------------------------- 45
5.1.7. REJECT REASON (for SVC) ------------------------------------------------------------------------------ 48
5.2.0. WORKING MODE & FUNCTION ---------------------------------------------------------------------------- 49
5.2.1. SUMMARY ------------------------------------------------------------------------------------------------------ 49
5.2.2. BASIC WORKING MODE ---------------------------------------------------------------------------------- 49
■ FITNESS Mode --------------------------------------------------------------------------------------------- 49
■ COUNT Mode ------------------------------------------------------------------------------------------------ 51
■ FACE Mode -------------------------------------------------------------------------------------------------- 52
■ ORIENT Mode ----------------------------------------------------------------------------------------------- 52
■ ISSUE Mode ------------------------------------------------------------------------------------------------- 53
■ DISPENSE Mode ------------------------------------------------------------------------------------------- 54
■ OCR Mode ---------------------------------------------------------------------------------------------------- 55
5.2.3. USER DEFINED MODE ------------------------------------------------------------------------------------ 57
5.2.4. FUNCTIONS --------------------------------------------------------------------------------------------------- 59
6.0.0. USER MENU (for USER) ---------------------------------------------------------------------------------------- 62
■ LANGUAGE -------------------------------------------------------------------------------------------------- 63
■ MY GRAND TOTAL ---------------------------------------------------------------------------------------- 63
■ COUNT INFERFACE -------------------------------------------------------------------------------------- 63
1. START COUNTING ------------------------------------------------------------------------------------- 63
2. POCKET CAPACITY ----------------------------------------------------------------------------------- 64
3. ACCEPT RESULT --------------------------------------------------------------------------------------- 64
4. PRINT RESULT ------------------------------------------------------------------------------------------- 64
■ USER INTERFACE ----------------------------------------------------------------------------------------- 64
1. TOUCH CALIBRATION -------------------------------------------------------------------------------- 64
2. SET DATE/ TIME ---------------------------------------------------------------------------------------- 64
3. SELECTION WAY --------------------------------------------------------------------------------------- 64
4. SORTING ORDER -------------------------------------------------------------------------------------- 64
5. LCD BRIGHTNESS ------------------------------------------------------------------------------------- 64
6. BEEP ------------------------------------------------------------------------------------------------------- 64
7. POWER SAVING ---------------------------------------------------------------------------------------- 64
■ INFORMATION ---------------------------------------------------------------------------------------------- 65
1. ABOUT SB3000 ----------------------------------------------------------------------------------------- 65
2. A/S CALL NUMBER ------------------------------------------------------------------------------------ 65
■ FACTORY DEFAULT --------------------------------------------------------------------------------------- 65

10
7.0.0 ADMIN MENU (for ADMINISTRATOR) ------------------------------------------------------------------------- 66
■ LOADING DEFAULT --------------------------------------------------------------------------------------- 67
■ CHAGNE PASSWORDS ---------------------------------------------------------------------------------- 67
■ MACHINE SETTING --------------------------------------------------------------------------------------- 67
1. STATION ID ----------------------------------------------------------------------------------------------- 67
2. ETHERNET ------------------------------------------------------------------------------------------------ 67
3. PRINTER -------------------------------------------------------------------------------------------------- 67
4. CUSTOMER DISPLAY --------------------------------------------------------------------------------- 68
■ VALUE SETTING ------------------------------------------------------------------------------------------- 68
1. CF LEVEL ------------------------------------------------------------------------------------------------- 68
2. FITNESS -------------------------------------------------------------------------------------------------- 69
■ FUNCTION ON/OFF --------------------------------------------------------------------------------------- 72
1. CF ITEMS ------------------------------------------------------------------------------------------------- 72
2. TAPE IN OUNT MODE -------------------------------------------------------------------------------- 72
■ USER SETTING --------------------------------------------------------------------------------------------- 72
1. CONCURRENT USER --------------------------------------------------------------------------------- 72
2. SETTING PLACE --------------------------------------------------------------------------------------- 73
■ GRAND TOTAL ---------------------------------------------------------------------------------------------- 73
1. GRAND TOTAL TYPE --------------------------------------------------------------------------------- 73
2. CLEAR ----------------------------------------------------------------------------------------------------- 73
3. INITIALIZE ALL ------------------------------------------------------------------------------------------ 73
4. SUMMARY ------------------------------------------------------------------------------------------------ 73
5. EACH USER --------------------------------------------------------------------------------------------- 74
■ LOG DATA ---------------------------------------------------------------------------------------------------- 76
8.0.0. SEVICE MENU ------------------------------------------------------------------------------------------------------ 78
8.1.0. SAVING DEFAULT ------------------------------------------------------------------------------------------------ 79
8.2.0. ADMIN PWD ------------------------------------------------------------------------------------------------------ 79
8.3.0. DOWNLOAD TARGET ----------------------------------------------------------------------------------------- 79
8.4.0. MACHINE MANAGEMENT ----------------------------------------------------------------------------------- 80
8.4.1. PROGRAM UPDATA ---------------------------------------------------------------------------------------- 80
8.4.2. TOUCH CALIBRATION ------------------------------------------------------------------------------------- 80
8.4.3. CALIBRATION (SHADING) -------------------------------------------------------------------------------- 80
8.4.4. MACHINE TEST ---------------------------------------------------------------------------------------------- 81
8.4.5. LOG DATA ------------------------------------------------------------------------------------------------------ 83
8.5.0. MACHINE SETTING -------------------------------------------------------------------------------------------- 84

11
8.5.1. SET DATE/ TIME ----------------------------------------------------------------------------------------------- 84
8.5.2. SET A/S CALL -------------------------------------------------------------------------------------------------- 84
8.5.3. ETHERNET ---------------------------------------------------------------------------------------------------- 84
8.6.0. VALUE SETTING ------------------------------------------------------------------------------------------------ 84
8.6.1. CF LEVEL ------------------------------------------------------------------------------------------------------ 84
8.6.2. HOPPER LEVEL ---------------------------------------------------------------------------------------------- 85
8.6.3. DOUBLE LEVEL ---------------------------------------------------------------------------------------------- 85
8.6.4. FITNESS -------------------------------------------------------------------------------------------------------- 85
8.7.0. FUNCTION ON/OFF -------------------------------------------------------------------------------------------- 92
8.7.1. CF ITEMS ------------------------------------------------------------------------------------------------------ 92
8.7.2. TAPE IN COUNT MODE ------------------------------------------------------------------------------------ 93
8.8.0. ABOUT SB3000 -------------------------------------------------------------------------------------------------- 93
9.0.0. CALIBRATION (SHADING) ------------------------------------------------------------------------------------- 94
9.1.0. CIS CALIBRATION ---------------------------------------------------------------------------------------------- 94
9.2.0. TAPE CALIBRATION ------------------------------------------------------------------------------------------- 98
9.3.0. UV CALIBRATION ---------------------------------------------------------------------------------------------- 100
9.4.0. MR CALIBRATION ---------------------------------------------------------------------------------------------- 102
10.0.0. ADJUSTMENT ---------------------------------------------------------------------------------------------------- 104
10.1.0. GAP BETWEEN SEPARTOR AND ADF ROLLER ---------------------------------------------------- 104
10.2.0. PICK-UP POSITION SENSOR ----------------------------------------------------------------------------- 106
10.3.0. GAP OF SELECTOR ----------------------------------------------------------------------------------------- 107
10.4.0. TIMING BETWEEN PICK-UP AND ADF ROLLER ---------------------------------------------------- 109
10.5.0. THE HOPPER LEVEL ---------------------------------------------------------------------------------------- 110
11.0.0 S/W UPGRADE ---------------------------------------------------------------------------------------------------- 111
11.1.0. S/W VERSION AND CURRENY CHEDK ---------------------------------------------------------------- 111
11.2.0. UPGRAD BY USER MEMORY STICK ------------------------------------------------------------------- 112
11.3.0. UPGRAD BY VOL PROGRAM IN PC -------------------------------------------------------------------- 113
12.0.0. GETTING DATA --------------------------------------------------------------------------------------------------- 115
13.0.0. TROUBLESHOOTING -------------------------------------------------------------------------------------------- 122
■ ERROR ON INITIAL OEPRIATING -------------------------------------------------------------------------------- 122
■ ERROR ON OPERATING -------------------------------------------------------------------------------------------- 123

12
14.0.0. MAINTENANCE ---------------------------------------------------------------------------------------------------- 124
14.1.0. SENSORTS ------------------------------------------------------------------------------------------------------ 124
14.2.0. ROLLERS --------------------------------------------------------------------------------------------------------- 131
14.3.0. DUST TRAP ------------------------------------------------------------------------------------------------------ 131
15.0.0. BOARD & COMPONENT ---------------------------------------------------------------------------------------- 132
15.1.0. Connection Diagram ------------------------------------------------------------------------------------------- 132
15.2.0. Board Descriptions --------------------------------------------------------------------------------------------- 133
16.0.0. DRAWINGS --------------------------------------------------------------------------------------------------------- 147
17.0.0. SPECIFICATION --------------------------------------------------------------------------------------------------- 253

13
1.0.0. INTSTALLATION
Packing List
No. Part Name Qty Remark
1 SB-3000 1 Unit
2 AC Power Cord 1 pc.
3 User Manual 1 pc.
4 Cleaning Brush 1 pc.
5 Sensor Cleaning Cloth 1 pc.
6
Serial Cable
(Connection between SB-3000 & PC)
1 pc. Optional
7
Printing Cable
(Used in connecting a printer)
1 pc. Optional
※The manufacturer does not provide a Micro SD Memory Card.
Work Area
To help guarantee trouble-free operation of your machine, place it on a flat, stable
surface near your workstation.
Do not place our machine:
 In direct sunlight
 Near heat sources or air conditioners
 In dusty or dirty environments
Handing
When handling or moving the machine, do not lift with
grasping the Front Area. The picture shows how to lift
the machine correctly. Please refer to the pictures as
right.
[How to move]
1 Get close to the machine and bend your knees.
2 Keep your back straight.
3 Check the center of weight and hold the grip tight.
4 When you turn the direction, do not twist your body but use your steps to turn.
(FIG 2-01)

14
Connection
Plug one end of the cord into the back of the machine and the other end into a standard AC
power outlet.
Interface
[LAN]
1. The counting results is sent to PC though LAN
2. PC can control the set though LAN
3. The set can be upgrade through LAN
[Serial Pinter]
SB-3000 has a serial interface port, which allows you to connect your printer to print out counting
result. To connect your printer to the machine, follow the steps as below:
1. Make sure that both the SB-3000 and the printer are turned off.
2. Plug the cable of printer into the serial port of SB-3000.
3. Turn on the SB-3000 and set parameters referring to the Chapter 6 of this manual.
[Display A] & [Display B]
External Display [option] can be connected with these 2 ports
1 or 2 user can make the counting result display using these ports.
[USB A]
The set can be upgraded the firmware with USB Memory Stick.
[USB B]
The set can connect SB-3000 to PC with USB B. this port is for Service
1. The massive data will be sent to PC with high speed.
2. If there are problems in USB A, USB B will be the alternative port
[Micro SD]
Optional
[Warning]
If user inserts USB B into [Display A] or [Display B] port, electrical short can be happened. Please,
check the right port before inserting.
(FIG 2-02)

15
2.0.0. DESCRIPTION OF THE PARTS
2.1.0. EXTERIOR VIEW
2.1.1. FRONT VIEW
2.1.2. REAR VIEW
BILL GUIDE
CONTROL PANEL
POCKET LED
STACKER #1
STACKER #2
REJECT POCKET
FRONT DOOR
POWER SWITCH
DUST CAP
REAR DOOR A
REAR DOOR B
AC POWER
INTERFACE
HOPPER
OPEN HANDLE
(FIG 3-01)
(FIG 3-02)
FRONT DOOR

16
2.1.3. INTERFACE VIEW
2.2.0. INTERIOR VIEW
2.1.1. INSIDE VIEW (LEFT)
Feeding Motor Encoder
Pick up Position Sensor
(Inside)
Connector Board
Image 2 Board
Image 1 Board
Motor Board
Pocket Board
Solenoid 1
Solenoid 2
Overflow Sensor 2
Overflow Sensor 1
POWER CORD
LAN
PRINTER
(RS 232PORT)
(CUSTOEMR DISPLAY)
RJ11
USB B TYPE
(FOR PC CONTROL)
(FOR USB MEMORY STICK)
USB A TYPE
Hi/Low Sensor 1
Hi/Low Sensor 2

17
2.1.2. INSIDE VIEW (RIGHT)
2.1.3. INSIDE VIEW (REAR)
Tape Detect Receive
MTU Board
Feeding Motor
Main Motor

18
2.3.0. PARTS
2.3.1. SENSORS
■ Positions of Sensors
No Description No Description
① RP1 sensors, JAM1 position ⑨-1 CIS & Optional CIS
② RP2 sensors, JAM2 position ⑨-2 Tape Detection Module
③ RP3 sensors, JAM3 position ⑨-3 MR sensors
④ RP4 sensors, JAM4 position ⑨-4 UV sensors
⑤ RP5 sensors, JAM5 position ⑩ Hopper sensor
⑥ RP6 sensors, JAM6 position ⑪ Stacker1 sensor
⑦ RP7 sensors, JAM7 position ⑫ Stacker2 sensor
⑧ RP8 sensors, JAM8 position ⑬ Reject pocket sensor
①
②
③
④
⑤
⑥
⑦
⑧
⑩
⑫
⑬
⑨-1
⑨-2
⑨-3
⑨-4
⑪
T: TRN (Transmitter)
R: RCV (Receiver)
P: Prism

19
■ Specifications of Sensors
1
Sensor Specification
1
UV Sensors
1) 405nm Transmission 1ch (UV) X 2ea
2) 375nm Transmission 1ch (SUV) X 2ea
3) 375nm Reflection 2 ch (SUV) X 2ea
2
MR Sensors
1) 60mm MR ARRAY 6 ch X 1(EA)
2) 6mm MG SIGNLE X 6 (EA)
3
IR & White Sensor
1) 885 ~ 890nm, 100dpi Transmission Image
2) 50dpi WHITE Transmission Image
4
CIS sensor 455 ~ 645nm, 100dpi 3ch RGB Reflection Image X 2(EA)
5
TAPE and Double Detection
10ch mechanical TAPE Detector
■ View Point
■ Accessible sensors in each view point
View Accessible sensors View Accessible sensors
A
RP1 Sensor①
C
RP5 Sensor⑤
RP2 Sensor② RP6 Sensor⑥
B
③RP3 Sensor
D
RP⑦7 Sensor
RP4 Sensor④ RP8 Sensor⑧
⑨-1 CIS, CIS (optional) E Hopper Sensor⑩
⑨-2 Tape Detector module F Stacker 1 Sensor⑪
⑨-3 MR Array, MG single L/R Stacker 2 Sensor⑫
⑨-3 UV Sensors Reject Sensor⑬
View-D
View-C
View-B
View-A
View-E
View-F

20
■ Sensors as View
① VIEW A
② VIEW B
RP2 Trans. sensors
RP1 Trans. sensors
RP2 Rcv. sensors
RP1 Rcv. sensors
RP3 Trans. sensors
RP3 Rcv. sensors
RP4 Trans. sensors
MR Array & Singles
IR Trans. sensor
OPT CIS sensor
Roller Detect Tape
RP4 Rcv. Sensors & UV sensors
CIS sensor
UV sensors (Left/ Right)
Ass’y Block Tape Detect