SCALANT SCARLO 1000 User manual

EN
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000
www.scalant.de

The foundation details correspond to normal ground conditions with
natural soil.
Concrete material: Bn25
Frost-free foundation (approx. 100 cm) on natural soil or an existing
concrete slab!
1. NECESSARY PREPARATORY WORK
www.scalant.de
Note on the parts lists for railings (2.3 to 2.6):
These assembly instructions contain the parts lists for all available railing
variants. Please only pay attention to the list that corresponds to your
order. Please multiply the quantities of parts listed in the items by the
number of steps (including the starting step) to arrive at the correct number
of railing parts for your staircase. An exception applies to the handrail tube
and the handrail tube connector!
Tools for installing the external staircase:
(percussion) drill/drill hammer
Metal saw or cut-off grinder
folding rule (folding rule)
Hammer, drill Ø 4+5mm
Spanner SW19 mm
Spirit level, handsaw
Torx bit TX25
Side cutters or cutter knife
The screws and dowels for fixing the staircase to the floor and building are
not included in the scope of delivery!
DE
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000
EN

#
Designation
Quantity
Technical info
Illustration
1.
Level
1
270 x 1000mm
2.
Foot for SCARLO
2
3.
Self-locking nuts
4
M12 with clamping
ring
4.
Washers
4
13 x 24 x 2,5mm
5.
Screws 8.8
4
M12 x 70mm
DE
EN
2.1 PARTS LIST FOR STARTING STEP (WITHOUT RAILING)
www.scalant.de
EN
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000
2.2. PARTS LIST FOR ADDITIONAL STEP (WITHOUT RAILING)
#
Designation
Quantity
Technical info
Illustration
1.
Level
1
270 x 1000mm
2.
Self-locking nuts
4
M12 with clamping
ring
3.
Washers
4
13 x 24 x 2,5mm
4.
Screws 8.8
4
M12 x 25mm

DE
EN
EN
#
Designation
Quantity
Technical info
Illustration
1.
baluster
2
1150 x 20 x 1,5mm
2.
Railing screw sleeve
2
3.
Set screw for screw-on
sleeve
4
DIN 913 45H
galZN M6 x 5
4.
Handrail holder
2 parts
2
1 holding piece
1 angle piece
5.
Handrail tube
1-3*
1300mm
6.
End plug for handrail
tube
2
GL 40 Grey
7.
End plug for baluster
2
GL 20 Black
8.
Handrail connector
1-2*
ø 40 x 60mm
9.
Screw for screw-on
sleeve
2
DIN 912 8.8 galZN
M6 x 8
10.
cable ties
4
UBN 2,5 x 100
11.
Stainless steel sheet
metal screw
2
DIN 7981 A2
4,8 x 13 TX25
12.
Stainless steel sheet
metal screw
4
DIN 7982 A2
4,8 x 16 TX25
13.
Screw for handrail
holder
2
HN 99631 A2
6 x 25 TX25
www.scalant.de
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000
2.3. PARTS LIST FOR STANDARD RAILING SINGLE SIDE (PER LEVEL)

www.scalant.de
DE
EN
EN
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000
#
Designation
Quantity
Technical info
Illustration
1.
baluster
4
1150 x 20 x 1,5mm
2.
Railing screw sleeve
4
3.
Set screw for screw-on
sleeve
8
DIN 913 45H
galZN M6 x 5
4.
Handrail holder
2 parts
4
1 holding piece
1 angle piece
5.
Handrail tube
2-6*
1300mm
6.
End plug for handrail
tube
4
GL 40 Grey
7.
End plug for baluster
4
GL 20 Black
8.
Handrail connector
2-4*
ø 40 x 60mm
9.
Screw for screw-on
sleeve
4
DIN 912 8.8 galZN
M6 x 8
10.
cable ties
8
UBN 2,5 x 100
11.
Stainless steel sheet
metal screw
4
DIN 7981 A2
4,8 x 13 TX25
12.
Stainless steel sheet
metal screw
8
DIN 7982 A2
4,8 x 16 TX25
13.
Screw for handrail
holder
4
HN 99631 A2
6 x 25 TX25
2.4. PARTS LIST FOR STANDARD RAILINGS ON BOTH SIDES (PER LEVEL)

DE
EN
EN
#
Designation
Quantity
Technical info
Illustration
1.
baluster
2
1150 x 20 x 1,5mm
2.
Railing screw sleeve
2
3.
Set screw for screw-on
sleeve
4
DIN 913 45H
galZN M6 x 5
4.
Handrail holder ball
head
2
30 x 50
5.
Handrail tube
2-6*
1300mm
6.
End plug for handrail
tube
2
GL 40
7.
End plug for baluster
2
GL 20 Black
8.
Handrail connector
2-4*
ø 40 x 60mm
9.
Screw for screw-on
sleeve
2
DIN 912 8.8 galZN
M6 x 8
10.
cable ties
4
UBN 2,5 x 100
11.
Stainless steel sheet
metal screw
2
DIN 7981 A2
4,8 x 13 TX25
12.
Stainless steel sheet
metal screw
4
DIN 7982 A2
4,8 x 16 TX25
13.
Screw for handrail
holder
2
DIN 7991 A2 M6 x
16
www.scalant.de
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000
2.5. PARTS LIST FOR PREMIUM ONE-SIDED RAILING (PER LEVEL)

DE
EN
EN
#
Designation
Quantity
Technical info
Illustration
1.
baluster
4
1150 x 20 x 1,5mm
2.
Railing screw sleeve
4
3.
Set screw for screw-on
sleeve
8
DIN 913 45H
galZN M6 x 5
4.
Handrail holder ball
head
4
30 x 50
5.
Handrail tube
2-6*
1300mm
6.
End plug for handrail
tube
4
GL 40
7.
End plug for baluster
4
GL 20 Black
8.
Handrail connector
2-4*
ø 40 x 60mm
9.
Screw for screw-on
sleeve
4
DIN 912 8.8 galZN
M6 x 8
10.
cable ties
8
UBN 2,5 x 100
11.
Stainless steel sheet
metal screw
4
DIN 7981 A2
4,8 x 13 TX25
12.
Stainless steel sheet
metal screw
8
DIN 7982 A2
4,8 x 16 TX25
13.
Screw for handrail
holder
4
DIN 7991 A2 M6 x
16
www.scalant.de
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000
2.6. PARTS LIST FOR PREMIUM RAILINGS ON BOTH SIDES (PER LEVEL)

DE
EN
1
2
EN
3. ASSEMBLY
Step 1
To calculate the tread height of the steps, first determine the height
difference that you want to bridge with the staircase. Then divide this
measurement by the number of steps +1.
Step 2
Now pre-assemble all steps (pos. 1) with the supplied screws
M12x25mm, nuts and washers (parts list for additional step items 3-5). To
do this, find a level surface and lay the steps on their side as shown in the
following illustrations. Please do not tighten the nuts yet.
www.scalant.de
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000

1
DE
EN
3. ASSEMBLY
Step 3
Now align the steps by moving them over the slotted holes so that you
reach the determined height (S).
Step 4
Tighten all screw connections.
www.scalant.de
1
EN
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000

1
2
DE
EN
3. ASSEMBLY
Step 5
Fit the feet (parts list for initial step, item 2) to the bottom step using the
corresponding M12x70 bolts, washers and nuts (parts list for initial step,
items 3-5) and tighten them firmly.
Step 6
Now erect the assembled staircase at the desired installation location and
position it. Use the spirit level for fine adjustment. Then use suitable screws
and dowels (!) to secure/anchor the staircase properly.
www.scalant.de
Step 7
Finally, the feet are fixed (/anchored) to the floor.
The screws and dowels for fixing the staircase to the floor and building are
not included in the scope of delivery.
Please check all screw connections on the stringer staircase at regular
intervals.
No liability is accepted for damage caused by improper installation and
maintenance.
EN
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000

1
2
1
2
DE
EN
4. ASSEMBLING THE HANDRAIL
Step 8
Fit the railing screw-on sleeves to the outside of the stringers using
the M6x8 cylinder screws (Fig. 1) and tighten them firmly. Then screw
the M6x5 grub screws only slightly into the thread of the sleeves using
an Allen key (Fig. 2).
Step 9
Now insert the balusters into the sleeves from above and allow them
to protrude approx. 16 cm (Fig. 1) downwards. Clamp them in place
with one of the grub screws to prevent them from slipping any
further. Then insert the handrail holders (Fig. 2) onto the balusters
and screw them tight.
www.scalant.de
EN
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000

DE
EN
Step 10
Now place the handrail tube on the handrail brackets and fasten them
provisionally with the cable ties supplied (Fig. 1). Start from the bottom. If
necessary, join the individual tube segments together using handrail
connectors (Fig. 2).
www.scalant.de
4. ASSEMBLING THE HANDRAIL
1
2
Step 11
As soon as you have provisionally fixed all the balusters to the handrail tube
with the cable ties and attached the individual tube segments using the
handrail connectors, start aligning the individual balusters.
Use a spirit level to align the balusters vertically. Once they are aligned,
mark the holes with a pencil and pre-drill them with a ø4 mm drill. Then take
the countersunk screws and screw the handrail holder to the handrail tube
(Fig. 1). The same procedure applies to the premium version (Fig. 2).
1
2
EN
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000

1
DE
EN
www.scalant.de
4. ASSEMBLING THE HANDRAIL
Step 12
Once all the balusters have been screwed in place, you can remove the cable
ties and tighten the grub screws that hold the balusters on the sides of the
steps.
Step 13
Use a hacksaw or a grinder to cut off the railing poles below the sleeve (Fig.
1). Do not damage the stair stringers in the process! Then drive the plastic
pipe plugs into the balusters from below.
Drill a hole in the centre of each plastic cap using a Ø5 mm drill so that the
rainwater can always drain away easily. If the holes are not drilled, freezing
rainwater can cause damage to the rail or handrail bracket in winter when
temperatures are below freezing.
EN
ASSEMBLY INSTRUCTIONS FOR SCARLO 1000

www.scalant.de