Toro 130-5615 User manual

FormNo.3405-283RevA
WindshieldWasherFluidKit
2015andafterWorkman®GTX/HDX/MD/HDSeriesUtilityVehicle
ModelNo.130-5615
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
DescriptionQty.Use
Nopartsrequired–Preparethemachine.
Washer-uidtank1
Washer-uid-tankbracket1
Washer-uidhose1
Flangenut(5/16inch)4
Carriagebolt(5/16x3/4inch)4
Wireharness1
Malestraighttting1
Femalestraighttting1
Flange-headscrew(1/4x5/8inch)2
Flangenut(1/4inch)2
Installthewindshieldwasheruidkit(GTX-seriesmodels).
Washer-uidtank1
Tank-supportbracket(221x168mm(8-11/16
x6-5/8inch)with45°ange)1
Carriagebolt(5/16x3/4inch)2
Flangedlocknut(5/16inch)2
Carriagebolt(1/4x1-1/4inch)2
Strap1
Spacer(1/4inch)2
Flangedlocknut(1/4inch)2
Hose(3/16inch)1
Barbedhoseconnector1
Wireharness1
Pushfastener8
Installthewindshieldwasheruidkit(HD-seriesmodels).
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3405-283*A

DescriptionQty.Use
Washer-uidtank1
Tank-supportbracket(216x95mm(8-1/2x
3-3/4)with90°ange)1
Carriagebolt(5/16x3/4inch)2
Flangedlocknut(5/16inch)2
Hose(3/16inch)1
Barbedhoseconnector1
Wireharness1
Pushfastener3
Cabletie1
Installthewindshieldwasheruidkit(MD-seriesmodels).
PreparingtheMachine
1.Parkthemachineonalevelsurfaceandsettheparking
brake.
2.Raisethehood;refertoyourOperator’sManual.
3.Raisethecargobox;refertoyourOperator’sManual.
4.Shutofftheengineandremovethekey.
5.Disconnectthenegative-batterycable;refertoyour
Operator’sManual.
InstallingtheWindshield
WasherFluidKit
ForGTX-SeriesModels
InstallingtheWasher-FluidTank
ForMachineswiththeStorageBoxKitInstalled
IfyouhavetheStorageBoxKitinstalled,discardthe
washer-uid-tankbracket.
1.Installthewasher-uidtanktothestorageboxwiththe
4carriagebolts(5/16x3/4inch)and4angenuts
(5/16inch)asshowninFigure1.
Figure1
1.Storagebox3.Flangenut(5/16inch)
2.Carriagebolt(5/16x3/4
inch)
4.Washer-uidtank
2.Torquetheangenutsto1,987to2,542N∙cm(175
to225in-lb).
2

InstallingtheWasher-FluidTank
ForMachinewithouttheStorageBoxKitInstalled
1.Installthewasher-uidtanktothewasher-uid-tank
bracketwiththe4carriagebolts(5/16x3/4inch)and
4angenuts(5/16inch)asshowninFigure2.
Figure2
1.Flangenut(5/16inch)3.Washer-uid-tankbracket
2.Washer-uidtank4.Carriagebolt(5/16x3/4
inch)
2.Torquetheangenuts(5/16inch)to1,987to2,542
N∙cm(175to225in-lb).
3.Installthewasher-uid-tankbrackettothedash
reinforcementwiththe2ange-headscrews(1/4x5/8
inch)and2angenuts(1/4inch)asshowninFigure3.
Figure3
1.Washer-uid-tankbracket3.Flange-headscrew(1/4x
5/8inch)
2.Dashreinforcement4.Flangenut(1/4inch)
4.Torquetheangenuts(1/4inch)to1,017to1,243
N∙cm(90to110in-lb).
RoutingandConnectingtheHose
1.Raisethemachinewithjackstands.
2.Connectthefemalestraightttingtothecabhoseand
themalestraightttingtothekithose(Figure4).
Figure4
1.Cabhose3.Malestraighttting
2.Femalestraighttting4.Kithose
3.Connectthefemalestraightttingonthekithoseto
themalestraightttingonthecabhose(Figure5).
Figure5
1.Femalestraighttting2.Malestraighttting
4.Routethekithosealongtheoor-channelplateand
throughtheopeninginframechannel(Figure6).
3

Figure6
1.Framechannel3.Kithose
2.Floor-channelplate
5.Routethekithosethroughtheopeninginthetopof
theframechannel(Figure7).
Figure7
1.Framechannel2.Kithose
6.Securethekithosealongtheframechannelandas
necessary.
7.Connectthekittothepump;refertoConnectingthe
HosetothePump(page4).
ConnectingtheHosetothePump
1.Atthewasher-uidtank,aligntheendofthehoseto
thebarbedttinginthewasherpump(Figure8).
Figure8
1.Hose3.Washer-pumpmotor
2.Barbedtting
2.Pushthehoseontothettinguntilthehosefullyseats
ontothetting(Figure8).
Note:Ifthehoseistoolong,shortenit.
RoutingandConnectingtheKitWire
HarnesstotheCabWireHarness
1.Connectthemaleconnectoronthekitwireharnessto
thefemaleconnectoronthecabwireharness(Figure
9).
Figure9
1.Cabwireharness3.Maleconnector
2.Femaleconnector4.Kitwireharness
2.Routethekitwireharnessalongtheoor-channelplate
andthroughtheopeninginframechannel(Figure10).
4

Figure10
1.Framechannel3.Floor-channelplate
2.Kitwireharness
3.Routethekitwireharnessthroughtheopeninginthe
topoftheframechannel(Figure11).
Figure11
1.Framechannel2.Kitwireharness
4.Securethekitwireharnessalongtheframechannel
andasnecessary.
ConnectingtheKitWireHarnesstothe
WasherPump
1.Alignthe2-socketconnectorofthewireharnesstothe
2-bladeconnectorofthewasherpump(Figure12).
2.Pushthewire-harnessconnectorontothepumpuntil
theconnectorfullyseats(Figure12).
Figure12
1.2-socketconnector(wire
harness)
2.2-bladeconnector(washer
pump)
ConnectingtheBattery
1.Connectthenegative-batterycable;refertoyour
Operator’sManual.
2.Lowerthecargoboxandclosethehood;refertoyour
Operator’sManual.
5

InstallingtheWindshield
WasherFluidKit
ForHD-SeriesModels
RemovingtheRoofPanel
Roofpanelweight:9.5kg(21lb)
1.Removethe10bolts(1/4x1inch)and10sealing
washers(1/4inch)thatsecuretheroofpaneltothe
roof-supportbracketsofthecab(Figure13).
Note:Retaintheboltsandwashersforinstallationof
theroofpanelinInstallingtheOverheadConsolePlug
andtheRoofPanel(page11).
Figure13
1.Bolt(1/4x1inch)3.Roof-supportbracket
2.Sealingwasher(1/4inch)4.Roofpanel
2.Lifttheroofpanelstraightupandremoveitfromthe
cabofthemachine.
Note:Becarefulwhenyousettheroofpaneldownto
avoiddamagingthesurfaceandedgesofthepanel.
3.Removetheplugfromtheoverheadconsole(Figure
14).
Figure14
1.Overheadconsole2.Plug
InstallingtheWasher-FluidTank
1.Assemblethewasher-uidtanktothetank-support
bracketwiththe2carriagebolts(5/16x3/4inch)and
2angedlocknuts(5/16inch)asshowninFigure15.
Figure15
1.Carriagebolt(5/16x3/4
inch)
3.Hole(washeruidtank)
2.Hole—square(tank
supportbracketfor
HD-seriesmodels—221x
168mm(8-11/16x6-5/8
inch)with45°ange)
4.Flanged-locknut(5/16
inch)
2.Torquetheangedlocknutsto1,987to2,542N∙cm
(175to225in-lb).
3.Locatethe2holes6.3mm(1/4inch)atthecenterof
therearpanelofthecab(Figure16).
Note:Theholesarespacedapart178mm(7inches).
6

Figure16
1.Holes—6.3mm(1/4inch)
4.Useanawlorpunchtoopenaholethroughtheinterior
foampanel(Figure17)attheholelocationsthatyou
identiedinstep3.
Note:Usecautionwhenworkingwithsharpawlor
punch.
Figure17
1.Holelocations6.3mm(1/4
inch)—interiorfoampanel
2.Awlorpunch
5.Assemblethe2carriagebolts(1/4x1-1/4inches),
strap,and2spacers(1/4inch)totheholesthatyou
madeintheinteriorfoampanel(Figure18).
Figure18
1.Carriagebolt(1/4x1-1/4
inches)
3.Spacer(1/4inch)
2.Strap4.Holelocation6.3mm(1/4
inch)—interiorfoampanel
6.Assemblethetank-supportbracketandwasher-uid
tank(Figure19)ontothe2carriagebolts(1/4x1-1/4
inches)withthe2angedlocknuts(1/4inch).
Figure19
1.Carriagebolt(1/4x1-1/4
inches)
3.Flangedlocknut(1/4inch)
2.Hole(tank-support
bracket)
7.Torquetheangedlocknutsto1,017to1,243N∙cm
(90to110in-lb).
7

ConnectingtheHosetotheWiper
1.Attheoverheadconsole,route1endofthehose(3/16
inch)throughtheholeintheoverheadconsole(Figure
20).
Figure20
1.Hole(overheadconsole)4.Barbedhosetting
2.Bulbseal5.Hose(wiperarm)
3.Hose(3/16inch)
2.Insertthesmallendofthebarbedhosettingintothe
endofthehosefromthewiperarmuntilthetting
fullyseats(Figure20).
3.Insertthelargeendofthebarbedhosettingtothe
endofthehose(3/16inch)untilthettingfullyseats
(Figure20).
RoutingtheHose
1.Routethehose(3/16inch)totheleftoftheoverhead
consolealongthebulbsealatthefrontofthecab
frame(Figure21).
Figure21
1.Hose(3/16inch)4.PillarB(cabframe)
2.Hole(overheadconsole)5.Frontofthemachine
3.Bulbseal
2.Routethehoserearwardalongtheleftframechannel
ofthecab(Figure21).
3.Routethefreeendofthehoseintotheopeningatthe
topofthedriver’ssidepillarBofthecabframe,and
downthroughtheframe(Figure22).
Note:Useastiffpieceofwire,about173cm(68
inch)long,topull(sh)thehosethroughpillarBof
thecabframe.
Figure22
1.Hose(3/16inch)2.PillarB(cabframe)
4.Routethefreeendofthehoseacrossthebackofthe
cab,andalignthehosewiththebarbedttinginthe
washerpump(Figure23).
Figure23
1.Frontofthemachine3.Barbedtting(washer
pump)
2.Hose(3/16inch)
8

ConnectingtheHosetothePump
1.Atthewasher-uidtank,aligntheendofthehoseto
thebarbedttinginthewasherpump(Figure24).
Figure24
1.Washer-pumpmotor3.Hose
2.Barbedtting
2.Pushthehoseontothettinguntilthehosefullyseats
ontothetting(Figure24).
Note:Ifthehoseistoolong,shortenitinstep9of
SecuringtheWireHarnessandHose(page11).
ConnectingtheWireHarnessatthe
OverheadConsole
1.Attheoverheadconsole,routethe2-pinconnector
endofthewireharnessforthewasherpumpthrough
theholeintheoverheadconsole(Figure25).
Figure25
1.Hole(overheadconsole)3.Washerpumpwire
harness
2.2-socketconnector(cab
wireharness)
4.2-pinconnector(washer
pumpwireharness)
2.Alignthe2-pinconnectorofthewasherpumpwire
harnesstothe2-socketconnectorofthecabwire
harness(Figure25).
3.Pushthe2connectorstogetheruntiltheconnector
locksnapssecure(Figure25).
4.Routethe2-socketconnectorofthewireharnessfor
thewasherpumptotheleftoftheoverheadconsole
alongthebulbsealatthefrontofthecabframe(Figure
25).
9

RoutingtheWireHarness
1.Attheoverheadconsole,routethewireharnessforthe
washerpump(Figure26)totheleftandalongsideof
thehoseinstalledinRoutingtheHose(page8).
Figure26
1.Washerpumpwire
harness
4.PillarB(cabframe)
2.Hole(overheadconsole)5.Frontofthemachine
3.Bulbseal
2.Routethewireharnessrearwardalongtheleftframe
channelofthecab(Figure26).
3.Routethe2-socketconnectorofthewireharnessinto
theopeningatthetopofthedriver’ssidepillarBofthe
cabframeanddownthroughtheframe(Figure27).
Note:Useastiffpieceofwire,about173cm(68
inch)long,topullthewireharnessthroughpillarBof
thecabframe.
Figure27
1.Washerpumpwire
harness
2.PillarB(cabframe)
4.Routethewireharnessforthewasherpumpacrossthe
backofthecab,andalignedtothe2-bladeconnector
inthewasher-pumpmotor(Figure28).
Figure28
1.Frontofthemachine4.2-bladeconnector
(washer-pumpmotor)
2.PillarB(cabframe)5.2-socketconnector
(washerpumpwire
harness)
3.Washerpumpwire
harness
ConnectingtheWireHarnesstothe
WasherPump
1.Alignthe2-socketconnectorofthewireharnesstothe
2-bladeconnectorofthewasherpump(Figure29).
Figure29
1.2-bladeconnector(washer
pump)
2.2-socketconnector
(washerpumpwire
harness)
2.Pushthewire-harnessconnectorontothepumpuntil
theconnectorfullyseats(Figure29).
10