Polaris Ranger RZR Guide

WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.

1
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-
wide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
•RANGER utility vehicles
• Victory motorcycles
We believe Polaris sets a standard of excellence for all utility and recre-
ational vehicles manufactured in the world today. Many years of experi-
ence have gone into the engineering, design, and development of your
Polaris vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual
contains instructions for minor maintenance, but information about
major repairs is outlined in the Polaris Service Manual and should be
performed only by a Factory Certified Master Service Dealer (MSD)
Technician.
Your Polaris dealer knows your vehicle best and is interested in your
total satisfaction. Be sure to return to your dealership for all of your ser-
vice needs during, and after, the warranty period.
We also take great pride in our complete line of apparel, parts and acces-
sories, available through our online store at www.purepolaris.com. Have
your accessories and clothing delivered right to your door!

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POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-
tries Inc.
Copyright 2007 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrep-
ancies may result between the actual vehicle and the information presented in this publi-
cation. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2008 RANGER RZR Owner’s Manual
P/N 9921181

3
TABLE OF CONTENTS
Vehicle Identification Numbers. . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features and Controls . . . . . . . . . . . . . . . . . . . 32
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Emission Control Systems . . . . . . . . . . . . . . . 74
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 126
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . 128
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 129
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 137
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

4
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a Polaris key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Vehicle Identification Number: ______________________________________________
Engine Serial Number: ___________________________________________________
Key Number ____________________________________________________________
Engine Serial Number
Key
Number
Vehicle Identification
Number
####

5
SAFETY
Rider Safety
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and sym-
bols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the
potential for injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious
injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result in minor
injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE
A note will alert you to important information or instructions.

6
SAFETY
Safety Decals and Locations
Warning decals have been placed on the vehicle for your protection.
Read and follow the instructions of the decals on the vehicle carefully. If
any of the decals depicted in this manual differ from the decals on your
vehicle, always read and follow the instructions of the decals on the
vehicle.
If any decal becomes illegible or comes off, contact your Polaris dealer
to purchase a replacement. Replacement safety decals are provided by
Polaris at no charge. The part number is printed on the decal.
Cargo Box Warning
WARNING
• Passengers can be thrown off. This can cause serious injury or death.
• Never carry passengers in cargo box.
• Maximum 4X4 Box Load is 300 lbs. (136.4 kg)
Tire Pressure/Cargo Overload Warning
WARNING
IMPROPER TIRES, TIRE
PRESSURE OR OVERLOADING can
cause loss of control resulting in
SEVERE INJURY OR DEATH.
TIRE PRESSURE IN PSI (KPa):
4X4 - FRONT 8 (55.2) REAR 8 (55.2)
MAXIMUM WEIGHT CAPACITY
INCLUDING DRIVER, PASSENGER,
CARGO AND ACCESSORIES: 4X4
is 740 LBS. (336.4 kg)
Reduce speed and allow greater
distance for braking when carrying
cargo. Overloading or carrying tall,
off-center, or unsecured loads will
increase your risk of losing control.
Loads should be centered and carried
as low as possible in box. For stability
on rough or hilly terrain, reduce speed
and cargo. Be careful if load extends
over the side of the box.
Read Owner’s Manual for more
detailed loading information.
Cargo Box Warning
Tire Pressure/Cargo Overload
Warning

7
SAFETY
Safety Decals and Locations
Cab Frame/Seat Belt Warning
WARNING
• ALWAYS WEAR YOUR SEAT BELT
and make sure passenger wears
seat belt.
• ALWAYS SECURE CAB NETS.
• VEHICLE OVERTURN could cause
severe injury or death. The cab
frame is not designed or intended to
provide rollover protection.
Shift Caution
CAUTION
To avoid transmission damage, shift
only when vehicle is stationary and at
idle. When vehicle is stopped, place
shift in the parked position.
APPLY BRAKE TO START
Age Warning
WARNING
Operating this vehicle if you are under the age
of 16 increases your chance of severe injury or
death.
NEVER operate this vehicle if you are under
age 16 or without a valid driver’s license.
Overturn Warning
WARNING
Improper operation can cause this vehicle to overturn and lead to serious injury
or death.
This vehicle handles differently than cars,
trucks or other off-road vehicles. In order to
avoid overturns:
• avoid sharp turns.
• never turn while applying heavy throttle.
• never make abrupt steering maneuvers.
• operate at speeds appropriate for your
skills, the conditions and the terrain.
• DO NOT do power slides, “donuts”, jumps
or other driving stunts.
Shift
Caution
Cab Frame/Seat
Belt Warning
Age
Warning
Overturn
Warning