Polaris Ranger RZR Guide

WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.

1
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-
wide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
•RANGER utility vehicles
• Victory motorcycles
We believe Polaris sets a standard of excellence for all utility and recre-
ational vehicles manufactured in the world today. Many years of experi-
ence have gone into the engineering, design, and development of your
Polaris vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual
contains instructions for minor maintenance, but information about
major repairs is outlined in the Polaris Service Manual and should be
performed only by a Factory Certified Master Service Dealer (MSD)
Technician.
Your Polaris dealer knows your vehicle best and is interested in your
total satisfaction. Be sure to return to your dealership for all of your ser-
vice needs during, and after, the warranty period.
We also take great pride in our complete line of apparel, parts and acces-
sories, available through our online store at www.purepolaris.com. Have
your accessories and clothing delivered right to your door!

2
POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-
tries Inc.
Copyright 2007 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrep-
ancies may result between the actual vehicle and the information presented in this publi-
cation. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2008 RANGER RZR Owner’s Manual
P/N 9921181

3
TABLE OF CONTENTS
Vehicle Identification Numbers. . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features and Controls . . . . . . . . . . . . . . . . . . . 32
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Emission Control Systems . . . . . . . . . . . . . . . 74
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 126
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . 128
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 129
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 137
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

4
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a Polaris key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Vehicle Identification Number: ______________________________________________
Engine Serial Number: ___________________________________________________
Key Number ____________________________________________________________
Engine Serial Number
Key
Number
Vehicle Identification
Number
####

5
SAFETY
Rider Safety
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and sym-
bols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the
potential for injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious
injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result in minor
injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE
A note will alert you to important information or instructions.

6
SAFETY
Safety Decals and Locations
Warning decals have been placed on the vehicle for your protection.
Read and follow the instructions of the decals on the vehicle carefully. If
any of the decals depicted in this manual differ from the decals on your
vehicle, always read and follow the instructions of the decals on the
vehicle.
If any decal becomes illegible or comes off, contact your Polaris dealer
to purchase a replacement. Replacement safety decals are provided by
Polaris at no charge. The part number is printed on the decal.
Cargo Box Warning
WARNING
• Passengers can be thrown off. This can cause serious injury or death.
• Never carry passengers in cargo box.
• Maximum 4X4 Box Load is 300 lbs. (136.4 kg)
Tire Pressure/Cargo Overload Warning
WARNING
IMPROPER TIRES, TIRE
PRESSURE OR OVERLOADING can
cause loss of control resulting in
SEVERE INJURY OR DEATH.
TIRE PRESSURE IN PSI (KPa):
4X4 - FRONT 8 (55.2) REAR 8 (55.2)
MAXIMUM WEIGHT CAPACITY
INCLUDING DRIVER, PASSENGER,
CARGO AND ACCESSORIES: 4X4
is 740 LBS. (336.4 kg)
Reduce speed and allow greater
distance for braking when carrying
cargo. Overloading or carrying tall,
off-center, or unsecured loads will
increase your risk of losing control.
Loads should be centered and carried
as low as possible in box. For stability
on rough or hilly terrain, reduce speed
and cargo. Be careful if load extends
over the side of the box.
Read Owner’s Manual for more
detailed loading information.
Cargo Box Warning
Tire Pressure/Cargo Overload
Warning

7
SAFETY
Safety Decals and Locations
Cab Frame/Seat Belt Warning
WARNING
• ALWAYS WEAR YOUR SEAT BELT
and make sure passenger wears
seat belt.
• ALWAYS SECURE CAB NETS.
• VEHICLE OVERTURN could cause
severe injury or death. The cab
frame is not designed or intended to
provide rollover protection.
Shift Caution
CAUTION
To avoid transmission damage, shift
only when vehicle is stationary and at
idle. When vehicle is stopped, place
shift in the parked position.
APPLY BRAKE TO START
Age Warning
WARNING
Operating this vehicle if you are under the age
of 16 increases your chance of severe injury or
death.
NEVER operate this vehicle if you are under
age 16 or without a valid driver’s license.
Overturn Warning
WARNING
Improper operation can cause this vehicle to overturn and lead to serious injury
or death.
This vehicle handles differently than cars,
trucks or other off-road vehicles. In order to
avoid overturns:
• avoid sharp turns.
• never turn while applying heavy throttle.
• never make abrupt steering maneuvers.
• operate at speeds appropriate for your
skills, the conditions and the terrain.
• DO NOT do power slides, “donuts”, jumps
or other driving stunts.
Shift
Caution
Cab Frame/Seat
Belt Warning
Age
Warning
Overturn
Warning

8
SAFETY
Safety Decals and Locations
Passenger Safety Warning
WARNING
NEVER CARRY A PASSENGER UNDER AGE 12
NEVER CARRY MORE THAN ONE PASSENGER
NEVER RIDE AFTER USING DRUGS OR ALCOHOL
To reduce the risk of SEVERE INJURY or DEATH,
NEVER carry a passenger under age 12 or too small to
firmly plant feet on the floor and securely grasp hand
holds.
THE PASSENGER MUST ALWAYS:
• wear seat belt.
• use an approved helmet and protective gear.
• securely grasp hand holds and plant feet firmly on the
floor.
• tell operator to slow down or stop if uncomfortable -
get off and walk if conditions require.
• keep hands and feet inside vehicle at all times.
• watch for branches, brush, and other hazards that
could enter vehicle.
Passenger Safety
Warning
Discretionary
Warning

9
SAFETY
Safety Decals and Locations
Discretionary Warning
WARNING
ALWAYS USE AN APPROVED HELMET AND
PROTECTIVE GEAR FOR OPERATOR AND
PASSENGER
NEVER USE ON PUBLIC ROADS
NEVER USE WITH DRUGS OR ALCOHOL
Improper vehicle use can result in SEVERE INJURY or
DEATH
NEVER operate:
• without first viewing safety video and quick start
guide.
• with more than one passenger.
• on hills steeper than 15 degrees.
• on public roads.
• on paved surfaces - pavement may seriously affect
handling and control.
• with non-Polaris approved accessories - they may
seriously affect stability.
ALWAYS:
• keep hands and feet inside vehicle.
• reduce speed and use extra caution when carrying a passenger.
• operate slowly in reverse - avoid sharp turns or sudden braking.
• make sure passenger reads and understands all safety labels.
• watch for branches or other hazards that could enter vehicle.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS
AND WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS
DEALER FOR A REPLACEMENT.

10
SAFETY
Rider Safety
• Read this manual and all labels carefully. Follow the operating proce-
dures described.
• Never carry a passenger until you have operated this vehicle for at
least two hours and have completed the New Operator Driving Proce-
dures outlined on pages 60-61.
• Operation is prohibited for anyone under 16 years of age or anyone
without a valid driver’s license. Never operate with a passenger under
the age of 12. Make sure any passenger is tall enough to comfortably
and safely reach the hand holds and place both feet on the floor.
• Riders should wear seat belts at all times. Seat belts reduce the sever-
ity of injury in the event of a sudden stop or accident.
• Always use the cab nets while operating the vehicle.
• Helmets and eye protection are required for both operator and passen-
ger at all times.
• Always keep hands and feet inside the vehicle at all times.
• Never allow a passenger to ride in the cargo box. Never carry more
than one passenger.
• Never permit a guest to operate this vehicle unless the guest has read
this manual and all product labels, and has completed the New Opera-
tor Driving Procedures outlined on pages 60-61.
• To reduce tipover risk, be especially careful when encountering
obstacles and slopes and when braking on hills or during turns.
• Never operate with accessories not approved by Polaris for use on
this vehicle. Non-approved accessories may seriously affect vehicle
stability and could cause the vehicle to overturn.
WARNING
Failure to follow the warnings contained in this manual can result in severe
injury or death.
Your Polaris vehicle is not a toy and can be hazardous to operate. This
vehicle handles differently than cars, trucks or other off-road vehicles. A
collision or rollover can occur quickly, even during routine maneuvers like
turning, or driving on hills or over obstacles, if you fail to take proper
precautions.
Read and understand your owner's manual and all warnings before operating
the vehicle. Always heed the following instructions and procedures, which
are outlined in further detail within your owner's manual.

11
SAFETY
Rider Safety
• This vehicle handles differently than cars, trucks or other off-road
vehicles. Turning improperly can result in an overturn. Avoid sharp
turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Operate at speeds appropriate for your skills, the
conditions and the terrain. Do not do power slides, “donuts”, jumps or
other driving stunts.
• Never operate at excessive speeds. Always travel at a speed appropri-
ate for your skills, your passenger's skills, and operating conditions.
• This vehicle is for off road use only. Never operate on public roads.
Always avoid paved surfaces.
• Never consume alcohol or drugs before or while operating this vehi-
cle.
• Always inspect your vehicle each time you use it to make sure it's in
safe operating condition. Always follow the inspection and mainte-
nance procedures and schedules described in this manual.
• Always keep both hands on the steering wheel during operation. A
passenger should always be seated in the passenger seat with both
feet on the floor and with both hands securely grasping the hand
holds.
• Always travel slowly and use extra caution when operating on unfa-
miliar terrain. Be alert to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning as described in this
manual. Practice turning at slow speeds before attempting to turn at
faster speeds.
• Always have this vehicle checked by an authorized Polaris dealer if it
has been involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your
abilities. Practice on smaller hills before attempting larger hills.
• Always follow proper procedures for climbing hills as described in
this manual. Check the terrain carefully before attempting to climb a
hill. Never climb hills with excessively slippery or loose surfaces.
Never open the throttle suddenly or make sudden gear changes. Never
go over the top of a hill at high speed.

12
SAFETY
Rider Safety
• Always follow the proper procedures outlined in this manual for trav-
eling downhill and for braking on hills. Check the terrain carefully
before descending a hill. Never travel downhill at high speed. Avoid
going downhill at an angle, which would cause the vehicle to lean
sharply to one side. Travel straight down the hill where possible.
• Avoid crossing the side of a hill.
• Always check for obstacles before operating in a new area. Never
attempt to operate over large obstacles such as rocks or fallen trees.
Always follow the proper procedures outlined in this manual when
operating over obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as
ice, travel slowly and exercise caution to reduce the chance of skid-
ding or sliding out of control.
• Never operate in fast-flowing water or in water that exceeds the rec-
ommended maximum depth. See page 68. Wet brakes may have
reduced stopping ability. To dry out the pads, apply the brakes lightly
several times while driving slowly.
• Always be sure there are no obstacles or people behind your vehicle
when operating in reverse. When it's safe to proceed in reverse, move
slowly. Avoid making sharp turns in reverse.
• Always use the proper size and type of tires specified for your vehi-
cle. Always maintain proper tire pressure.
• Never exceed the stated load capacity for this vehicle. Cargo should
be properly distributed and securely attached. Reduce speed and fol-
low the instructions in this manual for hauling cargo or pulling a
trailer. Allow a greater distance for braking.
• Always turn off the engine before refueling. Make sure the refueling
area is well ventilated and free of any source of flame or sparks. Gas-
oline is extremely flammable. See page 31 for fuel safety warnings.
• Remove flammable material containers from the box before filling.
• Always remove the ignition key when the vehicle is not in use to pre-
vent unauthorized use or accidental starting.
FOR MORE INFORMATION ABOUT SAFETY, call Polaris at 1-800-
342-3764.

13
SAFETY
Rider Safety
Equipment Modifications
We are concerned for the safety of our customers and for the general
public. Therefore, we design accessories for your vehicle that take into
consideration safe vehicle handling and stability. Never operate with
accessories not approved by Polaris for use on this vehicle. Non-
approved accessories may seriously affect vehicle stability and could
cause the vehicle to overturn.
Do not install on a Polaris vehicle any equipment that may increase the
speed or power of the vehicle, or make any other modifications to the
vehicle for these purposes. Any modifications to the original equipment
of the vehicle create a substantial safety hazard and increase the risk of
bodily injury.
The warranty on your Polaris vehicle is terminated if any equipment has
been added to the vehicle, or if any modifications have been made to the
vehicle, that increase its speed or power.
NOTE: The addition of certain accessories, including (but not limited to) mow-
ers, blades, tires, sprayers, or large racks, may change the handling
characteristics of the vehicle. Use only Polaris-approved accessories,
and familiarize yourself with their function and effect on the vehicle.
WARNING
Modifications to your vehicle may negatively impact vehicle stability and
result in serious injury or death. Failure of critical machine components may
result from operation with any modifications, especially those that increase
speed or power. This vehicle may become less stable at speeds higher than
those for which it is designed. Loss of control may occur at higher speeds.
Your Polaris vehicle is designed to provide safe operation when used as
directed.
• Do not make any modifications to this Polaris vehicle.
• Never operate with accessories not approved by Polaris for use on this
vehicle.
• The operator must check all safety components before each ride.
• Make sure your vehicle is in excellent operating condition at all times.

14
SAFETY
Safe Riding Gear
Always wear appropriate clothing when riding a Polaris vehicle. Wear
protective clothing for comfort and to reduce the chance of injury.
Helmet
Eye
Protection
Gloves
Sturdy
Footwear
Long
Pants
Long
Sleeves

15
SAFETY
Safe Riding Gear
Helmet
Wearing a helmet can prevent a severe head injury. Whenever riding this
Polaris vehicle, always wear a helmet that meets or exceeds established
safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. When-
ever riding a Polaris vehicle, always wear shatterproof goggles or use a
shatterproof helmet face shield. Polaris recommends wearing approved
Personal Protective Equipment (PPE) bearing markings such as VESC
8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
Gloves
Wear gloves for comfort and for protection from sun, cold weather and
other elements.
Boots
Wear sturdy footwear. Do not ride a Polaris vehicle with bare feet.
Clothing
Wear long sleeves and long pants to protect arms and legs.
E
4
051039
0006.31

16
SAFETY
Rider Safety
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited
for anyone under 16 years of age or anyone without a valid driver’s
license. Never operate with a passenger under the age of 12. Make sure
any passenger is tall enough to comfortably and safely reach the hand
holds and place both feet on the floor.
Know Your Vehicle
As the operator of the vehicle, you are responsible for your personal
safety, the safety of others (including your passenger), and the protec-
tion of our environment. Read and understand your owner's manual,
which includes valuable information about all aspects of your vehicle,
including safe operating procedures.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance
program is designed to ensure that all critical components on your vehi-
cle are thoroughly inspected at specific intervals.

17
SAFETY
Rider Safety
Know Your Riding Area/Tread Lightly
Your Polaris vehicle is an off-road vehicle. Familiarize yourself with all
laws and regulations concerning the operation of this vehicle in your
area. Respect the environment in which you ride your vehicle. Find out
where the designated riding areas are by contacting your Polaris dealer,
a local riding club, or local officials.
Help keep our trails open for recreational vehicle use. As an off-road
enthusiast, you represent the sport and can set a good example (or a poor
example) for others to follow. Tread lightly. Operate with respect for the
terrain, avoid littering, and always stay on the designated trails.
Trail Etiquette
Always practice good etiquette when riding. Allow a safe distance
between your vehicle and other vehicles operating in the same area.
Communicate to oncoming operators by signaling the number of vehi-
cles in your group. When stopping, move your vehicle to the edge of the
trail as far as possible to allow others to pass safely.