Schmalz SK-JU-110-2000-SRS63-3000-VSL-EX Manual

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EN
Ergonomic Handling Solutions
Operating and Maintenance Instructions
Jib Cranes for Potentially Explosive Atmospheres
30.30.01.00226/03 | 09.2019

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Note
These operating and maintenance instructions were originally written in German.
Store in a safe place for future reference.
Subject to technical changes without notice. No responsibility is taken for printing or other types of
errors.
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© J. Schmalz GmbH, 09.2019
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Contents
Operating and Maintenance Instructions Jib Cranes for Potentially
Explosive Atmospheres
www.schmalz.com
1Safety instructions...............................................................................................6
1.1 Classification of safety instructions ...................................................................................6
1.2 Warnings ...........................................................................................................................7
1.3 Mandatory symbols ...........................................................................................................7
1.4 Regulations in these instructions.......................................................................................8
1.5 General safety instructions................................................................................................8
Explosion protection..........................................................................................................81.5.1 Fundamental safety instructions........................................................................................91.5.2
1.6 Intended use....................................................................................................................10
1.7 Non-intended use............................................................................................................12
1.8 Requirements and instructions for installation, maintenance and operating staff...........12
1.9 Installation location/workplace requirements ..................................................................14
Installation location requirements....................................................................................141.9.1 Workplace requirements .................................................................................................151.9.2
1.10 Danger zone definition ....................................................................................................16
1.11 Operating range of the jib crane......................................................................................17
1.12 Emissions........................................................................................................................17
1.13 Personal protective equipment........................................................................................17
2Product description ...........................................................................................18
2.1 Description.......................................................................................................................18
Column-mounted jib crane with flat jib ............................................................................182.1.1 Wall-mounted jib crane with flat jib..................................................................................182.1.2 Column-mounted jib crane with flat jib ............................................................................182.1.3 Wall-mounted jib crane with flat jib..................................................................................182.1.4 Column-mounted jib crane with articulated-arm jib.........................................................192.1.5 Wall-mounted jib crane with articulated-arm jib ..............................................................192.1.6
2.2 Flat jib..............................................................................................................................20
2.3 Flat jib..............................................................................................................................20
2.4 Articulated-arm jib ...........................................................................................................21
2.5 Type plate........................................................................................................................21
2.6 Description of component parts.......................................................................................22
Pivot bearing....................................................................................................................222.6.1 Crane column..................................................................................................................232.6.2 Wall bracket / clasp bracket ............................................................................................232.6.3 Steel profile......................................................................................................................242.6.4 Transport trolley...............................................................................................................242.6.5 Bracings...........................................................................................................................242.6.6 End stops.........................................................................................................................252.6.7 Cable trolley.....................................................................................................................252.6.8 Terminal clamps..............................................................................................................252.6.9 Slewing angle limiter .......................................................................................................252.6.10 Attachments.....................................................................................................................262.6.11 Electrical switches...........................................................................................................262.6.12
3Technical Data..................................................................................................27
4Delivery, packaging and transport.....................................................................28

SAFETY INSTRUCTIONS
4 | EN www.schmalz.com 30.30.01.00226/03
4.1 Delivery............................................................................................................................28
Items included in delivery................................................................................................284.1.1 Check for completeness..................................................................................................284.1.2 Report damage................................................................................................................284.1.3
4.2 Packaging........................................................................................................................28
4.3 Transport.........................................................................................................................28
4.4 Removal of crane components........................................................................................29
5Installation.........................................................................................................30
5.1 Preparation of parts.........................................................................................................31
5.2 Tool list............................................................................................................................31
5.3 Electrical installation........................................................................................................32
Installation of electrical supply lines................................................................................325.3.1
5.4 Mechanical installation ....................................................................................................33
Positioning the crane column..........................................................................................335.4.1 Erecting the crane column with mobile base plate..........................................................365.4.2 Mounting the wall bracket................................................................................................365.4.3
5.5 Mounting the flat jib .........................................................................................................39
5.6 Pre-assembly of articulated-arm jib.................................................................................40
5.7 Pre-assembly of flat jib....................................................................................................40
5.8 Mounting the crane jib on the crane column or wall bracket...........................................41
Tool list............................................................................................................................415.8.1 Lower bearing mounting..................................................................................................41
5.8.2 Upper bearing mounting..................................................................................................455.8.3
5.9 Aligning the steel crane jib for column-mounted or wall-mounted jib crane....................46
5.10 Mounting the slewing angle limiter..................................................................................47
5.11 Mounting the crane buffer for crane rails ........................................................................48
5.12 Mounting the hoist...........................................................................................................48
5.13 Mounting the energy supply............................................................................................48
Vacuum power supply.....................................................................................................485.13.1
5.14 Establishing equipotential bonding..................................................................................49
Grounding points for vacuum tube lifter Jumbo Sprint EX blower ..................................505.14.1 Grounding points for vacuum tube lifter Jumbo Sprint EX ejector ..................................515.14.2 Connecting grounding wires............................................................................................525.14.3 Resistance measurement................................................................................................525.14.4
5.15 Preparing for operation....................................................................................................53
Other energy supply........................................................................................................535.15.1 Attaching the type plate...................................................................................................535.15.2
6Operation ..........................................................................................................54
6.1 General safety instructions regarding operation .............................................................54
6.2 Operation.........................................................................................................................55
6.3 Checks before starting work............................................................................................56
6.4 Erecting the crane column on a mobile base plate in another location...........................56
6.5 What to do in an emergency ...........................................................................................57
Production of an ignition source in a potentially explosive atmosphere..........................576.5.1 Falling load......................................................................................................................576.5.2
7Troubleshooting ................................................................................................58

SAFETY INSTRUCTIONS
30.30.01.00226/03 www.schmalz.com EN | 5
8Maintenance......................................................................................................59
8.1 General notes..................................................................................................................59
8.2 Service table....................................................................................................................60
8.3 Cleaning ..........................................................................................................................61
8.4 Spare parts......................................................................................................................61
8.5 Circuit diagram ................................................................................................................61
8.6 Expert approval ...............................................................................................................61
9Dismantling and disposal ..................................................................................62
9.1 Dismantling......................................................................................................................62
9.2 Disposal...........................................................................................................................62