schmersal TZF SPEZ User manual

TZM/TZF SPEZ
Operating instructions
Solenoid interlock
EN 1
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. the operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with
the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
1.6 Warning about misuse
In case of improper use or manipulation of the safety
switchgear, personal hazards or damages to machinery
or plant components cannot be excluded. The relevant
requirements of the standard ISO 14119 must be observed.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................1
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Purpose ..............................................2
2.4 Technical data .........................................3
2.5 Safety classication .....................................3
3 Mounting
3.1 General mounting instructions .............................4
3.2 Dimensions ...........................................4
4 Rear side Electrical connection
4.1 General information for electrical connection..................4
4.2 Contact variants........................................5
5 Set-up and maintenance
5.1 Functional testing.......................................5
5.2 Maintenance ..........................................5
6 Disassembly and disposal
6.1 Disassembly...........................................5
6.2 Disposal ..............................................5
7 EU Declaration of conformity
x.000 / 11.2017 / v.A. - 101211837-EN / I / 2017-11-07 / AE-Nr. 8346
EN Operating instructions. . . . . . . . . . . . .pages 1 to 6
Original

2
Operating instructions
Solenoid interlock TZM/TZF SPEZ
EN
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
TZ
➀➁➂➃➄➅➆
No. Option Description
➀
M Power to lock
F Power to unlock
➁
Magnet Actuator
1 NC 1 NC 1 NO
Both NC contacts wired in series
W 1 NC 1 NC / 1 NO
➂
S Manual release
N Emergency release N
.NN Emergency release .NN
.NE Manual release .NE
.NEM Manual release .NEM
➃
Lwith LED indication (only 24 VDC)
➄
.CHI actuating head higher and rotated 180°
➅
Magnet Actuator
3NC 1 NC 2 NC / 1 NO
4NC 2 NC 2 NC
.2MOE 2 NC 1 NC / 1 NO
➆
24 VDC Us24 VDC
24 VAC Us24 VAC
115 VAC Us115 VAC
230 VAC Us230 VAC
Not all component variants, which are possible according to this order
code, are available.
The releases …N, …NE and …NEM mentioned in the order
code below 2.1, are not compliant with the test principle
GS-ET-19. These versions as well as the .CHI, 4Ö and .2MOE
version are not included in the prototype test of the IFA.
Only if the information described in this operating instructions
manual are realised correctly, the safety function and
therefore the compliance with the Machinery Directive is
maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Purpose
The TZM... / TZF solenoid interlock has been designed to prevent
movable safety guards in conjunction with the control part of a
machine from being opened before hazardous conditions have been
eliminated.
Solenoid interlocks with power to lock principle may only
be used in special cases after a thorough evaluation of
the risk of accident, since the safety guard can be opened
immediately on failure of the power supply or upon activation
of the main switch.
The safety switchgears are classified according to
ISO 14119 as type 2 interlocking devices.
Manual release TZF..S (for set-up, maintenance, etc.)
The manual release is realised by turning the triangular key (included
in delivery) to the right (1), so that the locking bolt is pulled into the
release position. The normal locking function is only restored after the
triangular key has been returned to its original position (2). The manual
release must be sealed after being put into operation (e.g. sealant etc.)
to prevent its utilisation during operation. The manual release must not
be actuated when loaded by the safety guard.
2
1
Emergency release TZFN
(mounting only on the outside of the safety guard)
To realise an emergency release, the release button (1) must be pulled.
The release button latches. In this position, the safety guard can be
opened. To neutralise the blocked condition, use the triangular key (2)
(included in delivery) to turn the triangular screw to the left until the
release button returns to its original position. The released condition
may only be cancelled by an authorised person. The emergency
release must not be used when the machinery/plant is in operation.
1
2
Emergency release TZF.NN
(mounting only on the outside of the safety guard)
To realise an emergency release, the release button (1) must be pulled.
In this position, the safety guard can be opened. The release button
latches. To neutralise the blocked condition, the cover of the enclosure
(2) must be opened. The power supply of the machinery/plant must be
switched off prior to opening the cover. Unscrew the blanking plug (3)
and use a screwdriver to push the blocking lever (4) until the release
button returns to its original position. Re-tighten the blanking plug and
put back the cover of the enclosure (tightening torque for the screw 0.8
Nm). The released condition may only be cancelled by an authorised
person. The emergency release must not be used when the machinery/
plant is in operation.

3
TZM/TZF SPEZ
Operating instructions
Solenoid interlock
EN
1
2
3
4
The emergency release should only be used in an
emergency.
The solenoid interlock should be installed and/or protected
so that an inadvertent opening of the interlock by an
emergency release can be prevented.
The emergency release must be clearly labelled that it
should only be used in an emergency. The label can be
used that was included in the delivery.
Manual release TZF...NE / TZF...NEM
(concealed mounting only)
To realise an emergency release, the release button (1) must be pulled.
The release button latches. In this position, the safety guard can be
opened. To neutralise the blocked condition, push the release button
once more (2). The release operation and cancelling the released
condition may only be realised by an authorised person. The manual
release must not be used when the machinery/plant is in operation.
TZF…NE TZF…NEM
1
2
1
2
Emergency exit TZFS.NF
(fitting and actuation only from within the hazardous area)
To release an emergency exit, the release button (1) must be pressed.
In this position, the safety guard can be opened. The release button
latches. To neutralise the release, the reset button (2) must be pressed.
In the unlocked condition, the safety guard is protected against
unintentional locking.
2
1
The user must evaluate and design the safety chain in
accordance with the relevant standards and the required
safety level.
The entire concept of the control system, in which the safety
component is integrated, must be validated to the relevant
standards.
2.4 Technical data
Standards: IEC 60947-5-1; ISO 14119
Enclosure: glass-fibre reinforced thermoplastic, self-extinguishing
Actuator and locking bolt: Galvanised steel / zinc die-cast
Contact material: Silver
Coding level according to ISO 14119: low
Protection class: IP67
Contact type: change-over with double break Zb,
or 2 NC contacts, galvanically separated contact bridges
Switching system: IEC 60947-5-1: Slow action,
NC contacts with positive break
Connection: screw terminals
Cable type: solid and stranded wire
Cable section: max. 2.5 mm² (incl. conductor ferrules)
Cable entry: M20
Rated impulse withstand voltage Uimp:2.5 kV
Rated insulation voltage Ui:320 V
Thermal test current Ithe:4 A
Utilisation category: AC-15, DC-13
Rated operating current/voltage Ie/Ue:4 A / 230 VAC;
4 A / 24 VDC
Max. fuse rating: 4 A gG D-fuse
Required rated short-circuit current: 1000 A
Positive break travel: 2 × 3.5 mm
Positive break force: 20 N
Magnet: 100% ED
Rated control voltage Us:24 VDC,
110 VAC: 50 / 60 Hz
230 VAC: 50 / 60 Hz
Power consumption: max. 8.5 W
Ambient temperature: 0 °C … +50 °C
Mechanical life: 1 million operations
Holding force F: 1,500 N
Latching force: 20 N
Listed 15 HA. Industrial Control Equipment. Enclosure
Type I. Use Copper Wire Only. Use 60/75° Wire Only.
Tightening Torque 0.8 Nm.
For use in NFPA 79 Applications with Listed or
Recognized cable glands.
2.5 Safety classification
Standards: ISO 13849-1
Envisaged structure:
- Basically: applicable up to Cat. 1 / PL c
- With 2-channel usage and
fault exclusion mechanism*: applicable up to Cat. 3 / PL d
with suitable logic unit
B10D NC contact: 2,000,000
B10D NO contact at 10% ohmic contact load: 1,000,000
Service life: 20 years
* If a fault exclusion to the 1-channel mechanics is authorised.
MT
TF
Bdxx
hs/h3600
D
10Dopop
op
n
0,1 x nop tcycle
(Determined values can vary depending on the application-specific
parameters hop, dop and tcycle as well as the load.)
If multiple safety components are wired in series, the Performance
Level to ISO 13849-1 will be reduced due to the restricted error
detection under certain circumstances.

4
Operating instructions
Solenoid interlock TZM/TZF SPEZ
EN
3. Mounting
3.1 General mounting instructions
Three mounting holes are provided for fixing the enclosure. The
solenoid interlock is double insulated. The use of an earth wire is not
authorised. The solenoid interlock must not be used as an end stop.
Any mounting position. The components however must be mounted
so that the opening of the actuating head is protected against the
penetration of dirt (e.g. sand, dust, chips). In case of painting activities,
the components must be covered.
In all ...CHI versions, the factory set actuating direction must
not be changed. If the actuating direction of these versions is
modified, the holding force F no longer is guaranteed.
If another actuating direction is desired, the four screws of the actuating
head must be loosened. Turn the actuating head in the desired direction
and retighten the screws (tightening torque 0.5 Nm). The default screws
installed in the actuating head can be replaced with the supplied
tamperproof screws.
For power-to-unlock devices (TZF...), the actuator must
be inserted when the actuating head is turned. Any
non-observance of this prescription could result in the
components being damaged.
The safety component and the actuator must be permanently
fitted to the safety guards and protected against displacement
by suitable measures (tamperproof screws, gluing, drilling,
pinning).
Please observe the remarks of the standards ISO 12100,
EN 953 and ISO 14119.
When used in ambient temperatures > 40°C, the solenoid
interlock must be protected against contact with inflammable
materials or inadvertent personal contact.
3.2 Dimensions
All measurements in mm.
TZ…
129
95
125
15
5,5
65
79
92,5
7,5
41
15
26
5
5,04
37,5
22
TZ…CHI
37,5
95
15
5
5,5
9
50,5
13
65
79
7
7,5
102,5
125
129
15
26
41
4. Rear side Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by
authorised personnel in a de-energised condition.
If the risk analysis indicates the use of a monitored interlock
they are to be connected in the safety circuit with the
contacts indicated with the symbol .

5
TZM/TZF SPEZ
Operating instructions
Solenoid interlock
EN
Components with LED indication only for 24VDC. The
monitoring contacts of the LED versions are not potential-
free. In combination with these devices, only sequential
circuits can be used, in which both channels are controlled
with positive potential.
For the cable entry, suitable cable glands with an appropriate degree of
protection must be used.
After wiring, the wiring compartment must be cleaned (i.e. remove
excess cables etc.). The fixing screws of the wiring compartment cover
must be tightened with 0.8 Nm tightening torque.
4.2 Contact variants
Contact variants are shown in a de-energised condition with
actuator inserted.
LED display:
1) Safety guard closed
2) Safety guard closed and locked
Power to unlock Power to lock
TZF… TZM…
21
E2
E1
11
12
33
34
22 21 22
E2
E1
11 33
3412
TZFW… TZMW…
21 22
E2
E1
11 33
12 34
21 22
E2
E1
11 33
12 34
TZFL TZML
21
11 33
E2
gn2
ye1
22
E1
12 34
21
11 33
E2
gn2
ye1
22
E1
12 34
TZFWL TZMWL
21 22
E1 E2
11
ye1
gn2
12
21 22
gn2
ye1
E2E1
11
12
TZFW…3NC TZMW4Ö
Power to unlock Power to lock
21 22
E2
E1
41 3311
12 42 34
21 22
E2
E1
11
12 42
41
32
31
TZMW...2MOE
21 22
E2
E1
42
41
3311
12 34
Key
A positive break NC contact
Monitoring the interlock according to ISO 14119
5. Set-up and maintenance
5.1 Functional testing
The safety function of the safety components must be tested.
The following conditions must be previously checked and met:
1. Fitting of the solenoid interlock and the actuator.
2. Check the integrity of the cable entry and connections.
3. Check the switch enclosure for damage.
5.2 Maintenance
A regular visual inspection and functional test, including the following
steps, is recommended:
1. Check for tight installation of the actuator and the switch.
2. Remove particles of dust and soiling.
3. Check cable entry and connections.
Adequate measures must be taken to ensure protection
against tampering either to prevent tampering of the safety
guard, for instance by means of replacement actuators.
Damaged or defective components must be replaced.
6. Disassembly and disposal
6.1 Disassembly
The safety switchgear must be disassembled in a de-energised
condition only.
6.2 Disposal
The safety switchgear must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.

6EN
TZM_TZF-E-EN
Operating instructions
Solenoid interlock TZM/TZF SPEZ
7. EU Declaration of conformity
Place and date of issue: Wuppertal, November 6, 2017
Authorised signature
Philip Schmersal
Managing Director
EU Declaration of conformity
Original K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Germany
Internet: www.schmersal.com
We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.
Name of the component: TZM / TZF
Type: See ordering code
Description of the component: Interlocking device with electromagnetic interlock for safety
functions
Relevant Directives: Machinery Directive
RoHS-Directive
2006/42/EC
2011/65/EU
Applied standards: DIN EN 60947-5-1:2010,
DIN EN ISO 14119:2014
Person authorised for the compilation
of the technical documentation:
Oliver Wacker
Möddinghofe 30
42279 Wuppertal
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com