Scienscope AXC-800 User manual

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AXC-800
Operators Manual
High-Performance, High Resolution X-Ray Test System

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Preface
Thank you for choosing products of SCIENSCOPE.
SCIENSCOPE has been engaged in the R&D and production of X-Ray machines and providing all
kinds of X-Ray machines with high quality and low price for clients. We hope that this product can
well address your problems.
This X-Ray machine is characterized by high resolution, large amplification factor, compact structure,
small weight and convenience for maintenance. It is widely applied for the following fields.
1. Electronic and electric appliances: IC, capacitor, battery, multilayer PCB, diode, etc..
2. Auto related parts: aluminum castings, rubber products, resin products, etc.
3. Chemical products: FRP, resin products, ceramics, etc.
4. Universe, aviation related parts: machine body and wings, etc.
5. Pharmaceuticals: lozenge, ampule (small vial to contain injection agent), etc.
6. Sports goods: golf stick, golf ball, bicycle parts, fishing rod, etc.
7. Others: aluminum cans, etc.
This machine adopts the most advanced modular control system and is subject to centralized control and
management by the computer through software so as to ensure convenient repair and maintenance work.
Besides, the HR camera adopted also ensures faster and clearer image production.

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Copyright and Disclaimer
The information in this publication is provided for reference only. SCIENSCOPE shall not be liable
for errors contained herein, nor incidental or consequential damages in connection with the
furnishing, performance or the use of this material.
All product specifications, as well as the information contained in this publication are subject to
change without notice. This publication may contain or reference information and products
protected by copyrights or patents and does not convey any license under the patent rights of
SCIENSCOPE nor the rights of others. SCIENSCOPE will not assume any responsibility for such
information, the intended or purpose abuse or misuse of such.
Copyright © Scienscope International Inc., Chino, CA 2015
This document contains or refers to proprietary information that is protected by copyright. All world
rights reserved. Copying, spreading, other reproduction of this document or storing in the retrieval
system, translating into any other languages is prohibited without the prior permission of
SCIENSCOPE INTERNATIONAL. If there is any illegal copying or using act, SCIENSCOPE
INTERNATIONAL will investigate and affix the related legal responsibility.
For service support, do not hesitate to contact us by calling or mail.
Xscope Technology LLC
5751 Schaefer Ave. Chino, CA91710,USA TEL:
1-909-590-7273
FAX: [phone]
XscopeSupport@Scienscope
http://www.scienscope.com

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CONTENT
PREFACE.................................................................................................................................................................................................2
CONTENT....................................................................................................................................................................................... 4
SECTION 1 SAFETY..................................................................................................................................................................... 6
1.1 USER RESPONSIBILITY..........................................................................................................................................................................................6
1.2 SAFETY INFORMATION .........................................................................................................................................................................................6
1.3 PRINCIPLE ....................................................................................................................................................................................................................7
1.4 GOVERNMENT REGULATIONS................................................................................................................................................................................8
1.5 OPERATION SAFETY..................................................................................................................................................................................................8
1.5.1 Radiation.......................................................................................................................................................................... 8
1.5.2 Safety interlock ................................................................................................................................................................ 9
1.5.3 Don't replace parts or modify system............................................................................................................................... 9
1.5.4 Don’t operate in humid environment ............................................................................................................................... 9
1.5.5 Don’t open safety window when X-ray is turned on ........................................................................................................ 9
1.5.6 Please use with caution in case that light tube voltage is unstable or arcphenomenon occurs ...................................... 9
1.6 WARNING LABELOF X-RAY................................................................................................................................................................................... 10
1.6.1 Reminding/warning label in the front............................................................................................................................ 10
1.6.2 Reminding/warning label in the back .................................................................................................................... 11
1.6.3 Locations of labels on left and right sides...................................................................................................................... 12
SECTION 2 SITE PREPARATION AND INSTALLATION............................................................................................13
2.1 PREPARATIONBEFORE INSTALLATION ...............................................................................................................................................13
2.1.1 Forklift........................................................................................................................................................... 13
2.1.2 Weight........................................................................................................................................................... 13
2.1.3 Dimension..................................................................................................................................................... 13
2.1.4 Electrical requirement ................................................................................................................................... 14
2.2 INITIAL INSPECTION ...............................................................................................................................................................................14
2.2.1 Devanning..................................................................................................................................................... 15
2.3 INSTALLATION.........................................................................................................................................................................................15
2.3.1 Installation Instruction................................................................................................................................... 15
2.3.2 PC interface connection............................................................................................................................. 18
2.3.3 Network......................................................................................................................................................... 18
SECTION 3 AXC 800 SYSTEM OVERVIEW ................................................................................................................19
3.1 OVERVIEW...............................................................................................................................................................................................19
3.2 CONFIGURATION INSTRUCTION (TO BE GOVERNED BYTHE CONTRACT)....................................................................... 20
3.2.1 Chassis instruction (fully enclosed radiation shielding chassis)................................................................. 20
3.2.2 X-ray tube (closed tube/microfocus/80 Kv) ................................................................................................ 20
3.2.3 Digital flat-panel detector............................................................................................................................ 20
3.2.4 Computer configuration.............................................................................................................................. 21
3.2.5 2+1 axis motion direction ........................................................................................................................... 21
3.2.6 Software function........................................................................................................................................ 21
3.3 WARRANTY .............................................................................................................................................................................................22
3.4 HARDWARE INSTRUCTION....................................................................................................................................................................24
3.4.1 Hardware instruction (external)..................................................................................................................... 24
3.4.2 Hardware instruction (internal)...................................................................................................................... 26
SECTION 4 SOFTWARE ........................................................................................................................................27
4.1 SOFTWARE INTERFACE.........................................................................................................................................................................27
4.2 TOOLBAR INSTRUCTION.......................................................................................................................................................................27

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4.2.1 Application Tool Bar .......................................................................................................................................27
4.2.2 Control toolbar ...............................................................................................................................................29
4.2.3 Motion control state plug-in............................................................................................................................29
4.3 MENU BAR............................................................................................................................................................................................... 29
4.3.1 View:..............................................................................................................................................................30
4.3.2 Setting items..................................................................................................................................................31
4.3.3 Control.........................................................................................................................................................33
4.3.4 Help: version information, etc........................................................................................................................33
SECTION 5 USE OF SOFTWARE.................................................................................................................................35
5.1 PRECAUTIONS...................................................................................................................................................................................... 35
5.2 OPERATION..........................................................................................................................................................................................35
5.3 INTRODUCTION ON TEST PROCESS OFCOUNTING MACHINE ..........................................................................................................36
SECTION 6 FAULT DIAGNOSIS AND MAINTENANCE........................................................................................41
6.1 GENERAL ELECTRICAL FAULTSAND TROUBLESHOOTING................................................................................................................ 41
6.2 GENERAL HARDWARE FAULTS AND TROUBLESHOOTING.............................................................................................................. 42
6.3 GENERAL SOFTWARE FAULTS AND TROUBLESHOOTING .............................................................................................................. 43
6.4 PRECAUTIONS FOR USE OF LIGHT PIPES ...........................................................................................................................................44
SECTION 7 SOFTWARE INSTALLATION AND INTRODUCTION (ATTACHED)...................................................45
7.1 SOFTWARE STRUCTURE..................................................................................................................................................................... 45
7.2 SOFTWARE INSTALLATION........................................................................................................................................................................................ 45
7.2.1 Operating environment plug-in installation ....................................................................................................45
7.2.2 Driver installation.....................................................................................................................................45
7.2.3 X-Scope software installation..................................................................................................................49
7.2.4 System backup........................................................................................................................................54
SECTION 8 SUPPLEMENTAL .............................................................................................................................. 55
8.1 PREVENTIVE MAINTENANCE..............................................................................................................................................................55
8.2 DOSIMETRY.............................................................................................................................................................................................74
8.3 APPLICATIONS........................................................................................................................................................................................75
8.4 X-RAYTHEORY.......................................................................................................................................................................................78
8.5 X-RAY RADIATION SAFETY TRAININGAND PROCEDURE.................................................................................................................81

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1.1 User Responsibility
Section 1 Safety
The following general safety precautions must be observed. Failure to comply with these
precautions or with specific warnings elsewhere in this manual so as to violate safety standards of
design, manufacture and intended use of the system, SCIENSCOPE assumes no liability for the
customer’s failure to comply with these guidelines.
1.2 Safety Information
Specific notations are used in this manual to call attention to conditions that could potentially result
in personnel injury, damage to equipment, or a condition which if not strictly observed, could result
in injury or loss of life.
※WARNING: A WARNING notation is used to describe an operating or maintenance
procedure, practice, or condition which if not strictly observed could result in injury or loss of
life.
※CAUTION: A CAUTION notation is used to describe an operating or maintenance procedure,
practice, or condition which if not strictly observed could result damage or destruction of
equipment.
※NOTE: A NOTE: notation is used to describe a general rule for a procedure or an exception
that requires the attention of the operator.
To ensure personal safety, it is necessary that a radiation meter be used to check for radiation
leakage during installation and periodically thereafter (not to exceed six months). The radiation
survey instrument shall be calibrated at intervals specified by the State or Local Authority. This
instrument should be sufficient and suitable for detecting and measuring the types and levels of
radiation involved.

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Geiger-Muller and certain other scintillator type radiation meters may not be acceptable when
checking radiation from SCIENSCOPE x-ray systems. Pressurized Ion Chamber type radiation
meters should be used for radiation emission compliance.
SCIENSCOPE employees perform a radiation leakage survey at the time of manufacture of your
SCIENSCOPE AXC 800 system. These persons are competent, but may not be considered
qualified experts by your state. Check with your state radiation control authority to determine what
the survey requirements are in your state. It may be possible that a state qualified expert must
survey the installation before the equipment is operated.
Each operator shall keep ALL radiation exposures AS LOW AS REASONABLY ACHIEVABLE.
This means the operator is to keep his fingers and hands out of the radiation beam while x-rays
are engaged. The protection of personnel and the public depends entirely on strict adherence to
safe operating procedures.
1.3 Principle
How X-ray works, on a vacuum sealed tube the wire filament (cathode electron) creates a high
voltage and send the cathode electron at very high speed by accelerating via electric field force to
the anode target (W) (A1)(Mo) and then X-ray shall be . X-ray may penetrate samples and form an
X-ray image. Different material density shall generate different attenuation. X-ray camera obtains
corresponding images by means of computer processing.
☆ On the occasion of the same density, thick material is difficult to penetrate
☆ On the occasion of the same thickness, material with high density is difficult to penetrate
(material with large atomic number is difficult to penetrate)
X-ray imaging utilizes its penetration function while its protection utilizes its
function of being absorbed.

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1.4 Government regulations
Most states in the United States have radiation control regulations that require registration of
radiation sources with cognizant state and / or local jurisdiction public health agencies.
Registration normally must be made immediately or within 30 days of acquiring such a source.
Please contact your local public health agency for registration information pertinent to this
installation. Scienscope will be glad to assist you with system registration, please call Scienscope
909-590-7273 for details.
1.5 Operation safety
The AXC 800 should be operated only by personnel who have been instructed in radiation safety
and the operating instructions set forth in this manual. Most x-ray installations and portable
x-ray systems are subject to Federal, State and Local regulations which may involve registration,
licensing or compliance with specific rules. For example to meet federal requirements (USNRC &
FDA) the radiation levels in a non-controlled area must not result in an exposure to an individual
continuously present in the area in excess of 2 mR in any 1 hour or 100 mR in any consecutive
days.
1.5.1 Radiation
The equipment uses a primary radiation barrier and other shielding material to protect the operator
from the radiation beam. The AXC 800 x-ray system is listed as a cabinet x-ray system and
regulated to comply with applicable DHHS Standards under the radiation control for health and
safety act of 1968 (21 CFR 1020.40 subchapter J) PN 10042. The user should perform a radiation
survey on the AXC 800 before the first use, this survey should be repeated in six month intervals.
The radiation leakage is specified at less than 0.5 mR/hr at 5 cm (2 in.) from exterior surface at
maximum kV setting. For all other countries including Mexico, UK and Canada the measurement
is Less than 1 μSv. For values more exact to the coinciding machine please review radiation
survey supplied by the manufacture. In addition, SCIENSCOPE INTERNATIONAL recommends
the use of a radiation film badge program for cumulative individual monitoring. For information
pertaining to Film Badge Programs please visit http://www.chpdosimetry.com/

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1.5.2 Safety interlock
Two interlock switches of front door are concatenated with safe locks of left side door, right side
door and head cover. So please don’t tamper or modify the interlock switch which may cause
absence of equipment safety protection.
1.5.3 Don't replace parts or modify system
Upon delivery of machines our company produced, sufficient inspections have been carried out
with regard to X-ray leakage to ensure user safety. In view of the introduced hazard, upon
receiving X-ray equipment, user should not install replacement parts into X-ray equipment or
perform unauthorized modification. Or else our company cannot confirm its safety. For any help
please contact with SCIENSCOPE. In case that parts or certain part of the X-ray equipmentare
modified, environmental protection agency shall require re-registration for recertification in
accordance with DHHS standard, namely Basic Standards for Protection against Ionizing
Radiation and for the Safety of Radiation Sources (GB18871-2002, 1968).
1.5.4 Don’t operate in humid environment
Don’t operate the equipment in environment with inflammable gas, smoke or dust suspended
particle. Fire and/or explosion may occur when high-voltage tube generates electric arcs.
1.5.5 Don’t open safety window when X-ray is turned on
When X-ray is turned off, please confirm that X-ray voltage completely dropped to 0 and then open
the inspection window to take inspected sample.
1.5.6 Please use with caution in case that light tube voltage is unstable or arc phenomenonoccurs
If light tube voltage is unstable or arc phenomenon occurs (abnormal noise) during operation,
reduce the voltage by 50% at once. It is strongly recommended to carry out preheat and till
completion, add to the original voltage level gradually. In case of no abnormalities, maintain this
voltage level for 10 minutes and then perform normal inspection. If abnormity persists, please stop
using immediately and notify SCIENSCOPE engineer for inspection andconfirmation.

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1.6 Warning label of X-ray
At the time of machine delivery, our company had already picked and placed various instructions
and warning labels. Please do guarantee its integrity and in case of wearout or loss, replace new
one in a timely manner.
1.6.1 Front Warning Labels

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1.6.2 Back side Warning Labels

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1.6.3 Left and Right side Warning Labels

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Section 2 Site Preparation and Installation
2.1 Preparation before installation
Before installation, the installation department should ask for the product site prep manual for a
brief introduction of our company to learn about its weight, volume and working environment, etc.
2.1.1 Forklift
Before installation, forklift and hand fork lifter of at least 3 tons shall be prepared to facilitate
transportation. Goods elevator with carrying capacity at least 3 tons shall be required in case of
transportation upstairs.
2.1.2 Weight
Weight of complete machine is 1279 pounds (580 kg).
2.1.3 Dimension
Placement point shall be of sufficient space with space of about 1m reserved on all sides.

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2.1.4 Electrical requirement
※This equipment requires single phase alternating current of 110-220V, 50/60Hz;
※In addition, one independent and favorable geodesic line is required with resistance lower than
10Ohm or even lower (don’t rely on and use ground wire of AC power socket only);
※Length of power socket is less than 1.8m;
※Three-core AC cable.
For the protection of operating personnel, requires that the x-ray power supply and the system
cabinet be grounded. AXC 800 is equipped with three conductor AC power cables that, when
connected to an appropriate receptacle, grounds the x-ray system through the offset pin. Further,
check to make certain the wall outlet is properly wired. The X-Scope is shipped from the factory
with a switching power supply that automatically accepts any AC voltage 100 to 240 VAC, 47 to 63
Hz.
2.2 Initial Inspection
Each x-ray system is carefully inspected both mechanically and electrically before shipment. The
equipment should be free of defects, scratches, and in perfect working order upon receipt. To
confirm this, the equipment should be inspected for physical damage that may have incurred in
transit. If damage is found, refer to the claims paragraph in this manual. Retain the packaging
material for possible future use.
Read the User Responsibility and the Safety Information in the preceding pages before installing
and operating the system.
To prevent operator injury or damage to the AXC 800, verify that the line voltage setting and fuse
protection are correct before connecting the line power. Also ensure that the AC line power cord is
connected to a properly grounded electrical outlet.
Before you unpack the X-Scope, read this paragraph for your own protection.
DAMAGE - This shipment was packaged and delivered to the carrier with the utmost care to
ensure safe delivery of goods. When the AXC 800 is received and signed for by the transportation
company, consignor’s responsibility ceases.
CONCEALED DAMAGE -A carrier is as much responsible for concealed damage as for visible
damage in transit. Upon receipt of shipment, promptly unpack and check the AXC 800 for

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damage.
If concealed damage is discovered, cease further unpacking and request immediate inspection by
the local agent of the carrier. A written report of the agent’s findings, with his signature, is
necessary to support a claim.
2.2.1 Uncrating
Uncrating of AXC 800
Remove the AXC 800 from the shipping crate by using a forklift to get under the X-Ray machine.
Lift off pallet, pull pallet way & set unit down. Make sure to move the rubber stopper feet upward to
be able to move the machine freely. Move X-Ray machine into designated location. Carefully
remove vinyl protection, stage zip tie downs and brackets in the system. Unpack Computer,
Monitor and x-ray source.
The basic AXC 800 with its shielded cabinet system are shipped fully assembled and tested at the
factory.
Move X-Ray machine into designated location. Carefully remove vinyl protection, stage zip tie
downs and brackets in the system. Unpack Computer, Monitor and x-ray source.
The basic AXC 800 with its shielded cabinet system are shipped fully assembled and tested at the
factory.
2.3 Installation
2.3.1 Installation Instruction
VERY IMPORTANT
When installing, the factory must divide machine working area and offer independent air circuit
breaker switch for this power supply system in order to separate with other electrics.
Note: This equipment is to be operated in an area free from humidity and dust and with
sufficient space to guarantee installation, debugging and maintenance around the equipment
and for the convenience of operators to make inspection tours and take inspection sample.
Sufficient space shall be reserved for equipment installation.
●Ensure the key control switch is in the “OFF” position.

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●Ensure that AC power is ‘OFF’ and that the AC power Cord is NOT CONNECTED before
connecting the remaining cables or malfunctions will occur.
●Do not touch the X-Ray source window or subject it to any mechanical Pressure or abrasion. Do
not allow anything to contact the window, especially adhesives or corrosive materials.
●Connect ground cable, 12 pin cable harness and RS232 Communication cable.
●Mounting the x-ray source is accomplished on the surface parallel to the tube axis. Placethe
X-ray source on the bracket inside of the x-ray chamber. Tighten screws on the source into place.
The mounting threads are ¼-20 UNC Hex heads. Ensure the X-Ray source is securely mounted.
●Storage Attach the x-ray tube window cover to protect the window from accidentaldamage.
Wrap or box the PXS10 to prevent accumulation of dust and moisture.
●Ensure that there is adequate room for airflow around the unit so that the maximum ambient
temperature is not exceeded. An internal fan provides adequate cooling as long as the ambient air
temperature is < 32 degrees C. Above this ambient temperature, the unit may not be able to
operate continuously at full power.
●Do not operate with restricted airflow around the unit. Although the unit has an internal fan, and
an over-temperature sensor, ambient air must be less than 35°C and freely circulating for full
power operation. For elevated ambient temperatures, it is recommended that an external cooling
fan be directed at the tube snout or tube extension.
Note: The X-Ray source contains glass and other fragile materials. Do not drop or subject to
excessive vibrations. Do not operate with restricted airflow around the unit. Although the unit has
an Internal fan, and anover the temperature sensor, ambient air must be less than 35°C and freely
circulating for full power operation. For elevated ambient temperatures, it is recommended that an
external cooling fan be directed at the tube snout or tubeextension.
●Connect the AC power input to a suitable AC power source.
●Make sure all the cables are connected correctly to the back of the PC, before hooking power &
powering the PC.

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●LCD Monitor, please attach the monitor with the 4 black thumb screws to the monitormount.
Install the LCD monitor and hook the power and videocable.
●Turn the AXC 800 main power key switch (cabinetcontrol).
●Turn on the image processing computer (the computer is on a secondary power supply line to
minimize loss of data if the key switch is inadvertently switched to the off position).
●Double click the X-Scope icon on the desktop.
●The AXC 800 will go into a warm-up cycle to ensure maximum x-ray tubelife.
●Connect the AC power input to a suitable AC power source.
●Make sure all the cables are connected correctly to the back of the PC, before hooking power &
powering the PC.
●LCD Monitor, please attach the monitor with the 4 black thumb screws to the monitormount.
Install the LCD monitor and hook the power and videocable.
●Turn the AXC 800 main power key switch (cabinetcontrol).
●Turn on the image processing computer (the computer is on a secondary power supply line to
minimize loss of data if the key switch is inadvertently switched to the off position).
●Double click the X-Scope icon on the desktop.
●The AXC 800 will go into a warm-up cycle to ensure maximum x-ray tube life.

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2.3.2 PC interface connection
2.3.3 Network
1 、AC power supply interface
2 、Interfaces of mouse and keyboard
3 、Interface of integrated network card
4、USB interface *2
5、USB interface *4
6 、HDMI of discrete graphics (DP)
7 、Interface of independent network card (kilomega)
8 、Interface of USB cable of line-scan camera
The Scienscope AXC 800 is a stand-alone x-ray inspection system. The image processing
computer is capable of being networked, but has no security enabled in the factory configuration.
Use caution when connecting the image processing computer to a network that has internet
access, there’s no factory installed virus software. The image processing computer is configured
to run the required image capture board and the AXC 800 image processing software, changing
the factory configuration could cause the image processing software to stop functioning. The
installation of additional software programs is also discouraged and could cause the image
processing software to stop functioning. Changing the factory configuration and installing third
party software will void the image processing computer warranty, any repairs or service to the
image processing computer will not be covered under the system warranty.

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3.1 Overview
Section 3 AXC 800 System Overview
Scienscope AXC 800 is applicable to count SMT parts for comprehensive control of SMT parts
number in the factory to avoid overstock of inventory and fund.
AXC 800 includes a real time digital flat panel and X-ray device while the entire machine adopts
fully enclosed radiation shielding chassis. The cabinet door is equipped with important safety
interlock. Surface radiation leakage 5cm away from arbitrary point on the chassis is less than
0.5milliroentgen/hour (or 1 μSv as stated in statement above). So extra X-ray shielding facility is
not necessary in AXC 800 position.
X-scope provides real time X-ray image via flat panel detector and x-scope image processing
module.
There is digital display for current voltage and current (kV & µA) in computer operation software.
When X-ray is turned on, early-warning index shall show a red light.
Control button for voltage and current is of easy and convenient operation. Maximum voltage and
current of AXC 800 with standard configuration may be adjusted to 70 kV and 200uA (to be
governed by the contract).
Main power switch and emergency stop button on display/keyboard panel may shut down all
system operation immediately.

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3.2 Configuration instruction (to be governed by thecontract)
3.2.1 Chassis instruction (fully enclosed radiation shielding chassis)
Input voltage
AC110V/60HZ-AC220V/50HZ
Body size
750（L）*803.5（W）*1555（H）
Body weight
580KG
Radiation leakage rate
Less than 0.1mr/hour (100% protection on safety room)
3.2.2 X-ray tube (closed tube/microfocus/80 Kv)
Light tube type
Integrated closed tube
Maximum voltage of
light tube
70KV
Maximum current of
light tube
200uA
Minimum focal spot of
light tube
5µm (microfocus)
Service life of
modulator tube
About 5 years or 10000 hours
3.2.3 Digital flat-panel detector
Flat-panel type
4080 ultrahigh resolution line-scan camera
Pixel resolution
4080*n
Service life of
camera
About 8 years
Display
24“LCD