Scott 10,000 User manual
Copy No.:
Instruction Manual
Model No. : Scott 10,000.................
Year of Manufacture : 2004.......
Manufactured by :..........
Document Number : C9999--2........
Issue : 1.....................
Date of Issue : August 2004..............
ISSUE NOTE
This is Issue 1; Date of Issue: August 2004
Copyright 2004
Table of Contents
III
C9999--2 Issue 1
TABLE OF CONTENTS
1 INTRODUCTION & SAFETY 1--1...........................................................
1.1 Introduction 1--3....................................................................
1.1.1 Scott 10,000 Machine Specifications and Utility Requirements 1--5......................
1.2 General Safety Guidelines 1--6.......................................................
1.3 Safety Features 1--7.................................................................
1.3.1 Emergency Stop 1--7.............................................................
1.3.2 Stop and Safe 1--7...............................................................
1.3.3 Main Power Switch 1--8...........................................................
1.3.4 Guards and Covers 1--8...........................................................
1.3.5 Safety Switches 1--8..............................................................
1.4 Warnings, Cautions & Notes 1--9.....................................................
1.4.1 Warnings 1--9....................................................................
1.4.2 Cautions 1--9....................................................................
1.4.3 Notes 1--9.......................................................................
1.5 On Machine Warnings 1--10...........................................................
1.5.1 Heat Hazards 1--10................................................................
1.5.2 Electrical Shock Hazards 1--10......................................................
1.6 Safety Procedures 1--11..............................................................
1.6.1 Safety Devices 1--11...............................................................
1.6.2 Appropriate Dress 1--11............................................................
1.6.3 Keep Area Clean 1--11.............................................................
1.6.4 Grease and Oil 1--11..............................................................
1.6.5 Manual Usage 1--11...............................................................
2 INSTALLATION 2--1......................................................................
2.1 Installation Requirements 2--3........................................................
2.2 Pre-Installation Requirements 2--4....................................................
2.3 Uncrating & Placement 2--5..........................................................
2.3.1 Crate 1 -- Main Machine 2--5.......................................................
2.3.2 Crate 2 -- Additional Assemblies 2--6................................................
2.3.3 Install Tab Cutter Unit 2--6.........................................................
2.3.4 Leveling the Machine 2--8.........................................................
2.3.5 Continue Assembling Machine 2--10.................................................
2.3.6 Install Cross Conveyor 2--15........................................................
2.3.7 Install Steel Balls 2--16.............................................................
2.3.8 Connect Vacuum Canister 2--17.....................................................
2.3.9 Install Vacuum Valve 2--17..........................................................
2.3.10 Install Paper Supports on Pile Feeder 2--18...........................................
2.4 Utility Connections 2--22..............................................................
2.4.1 Electrical Connections 2--22........................................................
Table of Contents
IV C9999--2 Issue 1
3 OPERATION 3--1.........................................................................
3.1 GENERAL INFORMATION 3--3........................................................
3.1.1 Before Operating the Machine 3--3.................................................
3.2 Operating Controls and Indicators Descriptions 3--4...................................
3.2.1 Operator’s Control Panel Layout 3--4................................................
3.2.2 Machine Stopping Device 3--4.....................................................
3.2.3 Main Operator’s Panel Control Descriptions 3--5......................................
3.2.4 Telemecanique PLC Control 3--10...................................................
3.3 Preliminary Inspection and Start-Up Procedure 3--11....................................
3.3.1 Preliminary Set-Up 3--11...........................................................
3.3.2 Pile Feeder 3--13..................................................................
3.3.3 Adjusting the Reregister Unit 3--20...................................................
3.3.4 Machine Start--Up 3--23............................................................
3.3.5 Start-Up for Run 3--35.............................................................
3.4 Handwheel and Tab Set-Up 3-37..........................................................
3.4.1 Hand Wheel and Tab Set-Up Definitions 3-38.........................................
HANDWHEEL SET-UPS FOR 5” SHEET WITH 3/16” MARGINS 3-40...............................
HANDWHEEL SET-UPS FOR 6” SHEET WITH 3/16” MARGINS 3-41...............................
HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 3/16” MARGINS 3-42...........................
HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 1/4” MARGINS 3-43.............................
HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 3/16” MARGINS 3-44...........................
HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 1/4” MARGINS 3-45.............................
HANDWHEEL SET-UPS FOR 8” SHEET WITH 3/16” MARGINS 3-46...............................
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 3/16” MARGINS 3-47...........................
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/4” MARGINS 3-48.............................
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/2” MARGINS 3-49.............................
HANDWHEEL SET-UPS FOR 9” SHEET WITH 3/16” MARGINS 3-50...............................
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 3/16” MARGINS 3-51...........................
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/4” MARGINS 3-52.............................
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/2” MARGINS 3-53.............................
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/8” MARGINS 3-54...............................
HANDWHEEL SET-UPS FOR 11” SHEET WITH 3/16” MARGINS 3-55..............................
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/4” MARGINS 3-56...............................
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/2” MARGINS 3-57...............................
HANDWHEEL SET-UPS FOR 12” SHEET WITH 3/16” MARGINS 3-58..............................
HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/4” MARGINS 3-59...............................
HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/2” MARGINS 3-60...............................
HANDWHEEL SET-UPS FOR 14” SHEET WITH 3/16” MARGINS 3-61..............................
HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/4” MARGINS 3-62...............................
HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/2” MARGINS 3-63...............................
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 0 MM 3-64
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 0 MM 3-65
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 1 MM 3-66
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 1 MM 3-67
4 MAINTENANCE 4--1......................................................................
4.1 Maintenance 4--3....................................................................
4.1.1 Machine Lubrication 4--3..........................................................
4.1.2 Chain Lubrication 4--4............................................................
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V
C9999--2 Issue 1
4.1.3 Vacuum Pump Maintenance 4--8...................................................
4.2 Machine Timing 4--10.................................................................
4.2.1 Maintenance Mode 4--11...........................................................
4.2.2 Preparation for Timing Procedures 4--12..............................................
4.2.3 ChainA&BRemoval 4--14.........................................................
4.2.4 Feeder Timing 4--15...............................................................
4.2.5 Plastic Feed & Cut Operating Arm 4--16..............................................
4.2.6 Tab Cutter Timing 4--17............................................................
4.2.7 Machine Cycle Cam Timing 4--18....................................................
4.2.8 Position of Kick Back Cam 4--19.....................................................
4.2.9 Reregister Section 4--20............................................................
4.2.10 Rubber Kick Back Roller 4--21......................................................
4.2.11 Tab Cutting 4--22..................................................................
4.2.12 Reinstall Chains 4--23..............................................................
4.2.13 Calibration 4--24..................................................................
4.2.14 Handwheel Settings 4--25..........................................................
4.2.15 Handwheel Calibration Procedures 4--26.............................................
4.2.16 Plastic Size Handwheel 4--27.......................................................
4.2.17 Plastic Position Handwheel 4--29....................................................
4.2.18 Tab Position Handwheel 4--31.......................................................
4.2.19 Tab Position Calibration 4--33.......................................................
4.2.20 Slip Rings and Brushes 4--35.......................................................
4.2.21 Plastic Feed and Fold Mechanism 4--36..............................................
4.2.22 Chip Removal System 4--40........................................................
4.2.23 Tip Die Assembly 4--41............................................................
4.2.24 Reinstalling the Tip Die Assembly 4--44..............................................
4.2.25 Hold Down Strap on Delivery Conveyor 4--45.........................................
4.2.26 Setting Tab Cutter Knives 4--46......................................................
4.2.27 Paper Stocks 4--50................................................................
4.2.28 Hot Roller 4--52...................................................................
4.2.29 Plastic Reel Holder Adjustment Procedure 4--54.......................................
4.2.30 Fiber Optics 4--55.................................................................
4.2.31 Machine Cleaning 4--58............................................................
4.2.32 Feed, Drive, Hold Down & Tension Rollers 4--58.......................................
5 SCOTT 10,000 PARTS 5-1................................................................
5.1 ASSEMBLY LOCATOR 5-4...............................................................
5.2 PILE FEED - REGISTER BOARD ADJUSTMENT 5-6........................................
5.3 PILE FEED DRIVE 5-8...................................................................
5.4 PILE FEED DRIVE & TENSIONER 5-10.....................................................
5.5 PILE FEED - VACUUM BAR DRIVE 5-12....................................................
5.6 PILE FEED - VACUUM BAR 5-14..........................................................
5.7 PILE FEED - PAPER GUIDE 5-16..........................................................
5.8 PILE FEED - OPTIC MOUNTING 5-18
......................................................
5.9 PILE HEIGHT ASSEMBLY 5-20............................................................
5.10 PILE LIFT DRIVE 5-22...................................................................
5.11 PILE LIFT FRAME 5-24..................................................................
5.12 PILE LIFT HANDWHEEL 5-26............................................................
5.13 PILE FEED - SHEET SEPARATOR 5-28...................................................
5.14 PILE FEED -- STACK GUIDE 5-30.........................................................
Table of Contents
VI C9999--2 Issue 1
5.15 PILE FEED - PNEUMATIC FITTINGS 5-32.................................................
5.16 PILE FEED - GUARDS, COVERS 5-34....................................................
5.17 PILE FEED - OPTIC MOUNTING 5-36.....................................................
5.18 PILE FEED - PNEUMATIC CONTROLS “A” 5-38............................................
5.19 PILE FEED - PNEUMATIC CONTROLS “B” 5-40............................................
5.20 PILE FEED - BELT & CHAIN LAYOUT 5-42.................................................
5.21 MAIN MOTOR & VACUUM PUMP 5-44....................................................
5.22 BASE & DRIVE 5-46....................................................................
5.23 BASE & DRIVE 5-48....................................................................
5.24 BASE & DRIVE 5-50....................................................................
5.25 MACHINE GUARDS 5-52................................................................
5.26 CHAIN ASSEMBLY & PG. 8 REF. 5-54.....................................................
5.27 REGISTER BOARD - HOLD DOWN PLATE 5-56............................................
5.28 REGISTER BOARD - CONVEYOR 5-58...................................................
5.29 PLASTIC CUT - BASE 5-60..............................................................
5.30 PLASTIC CUT ASSEMBLY 5-62..........................................................
5.31 TIP DIE UNIT 5-64......................................................................
5.32 PLASTIC FEED UNIT ASSEMBLY (A) 5-66.................................................
5.33 PLASTIC FEED UNIT ASSEMBLY (B) 5-68.................................................
5.34 PLASTIC FEED ASSEMBLY (C) 5-70......................................................
5.35 PLASTIC FEED UNIT - ROLLERS 5-72....................................................
5.36 PLASTIC FEED - SLIDE 5-74.............................................................
5.37 PLASTIC FEED - DRIVE 5-76............................................................
5.38 PLASTIC FEED UNIT - COVERS & GUARDS 5-78..........................................
5.39 PLASTIC REEL HOLDER 5-80...........................................................
5.40 CONTROL PANEL 5-82..................................................................
5.41 HEAT ROLLER SHAFTS 5-84............................................................
5.42 HEAT ROLLER -- BEARING BLOCKS 5-86.................................................
5.43 PAPER SUPPORT PLATE -- TAB WIPER 5-88..............................................
5.44 HEAT ROLLER -- GEARS & SPROCKETS 5-90.............................................
5.45 Slip Ring Assembly 5-92.................................................................
5.46 Heat Roller -- Slip Rings & Brush Blocks 5-94...............................................
5.47 TAB WIPER UNIT 5-96..................................................................
5.48 TAB WIPER -- HOLD DOWN ROLLER 5-98................................................
5.49 HEAT ROLLER -- GUARDS 5-100..........................................................
5.50 REREGISTER UNIT -- REAR FRAME 5-102.................................................
5.51 REREGISTER UNIT -- LINKAGE 5-104.....................................................
5.52 TABCUTTER GUARD 5-106...............................................................
5.53 HOLDDOWN UNIT 5-108.................................................................
5.54 REREGISTER DRIVE 5-110...............................................................
5.55 KICK BACK UNIT 5-112..................................................................
5.56 KICK BACK UNIT 5-114
..................................................................
5.57 GEARBOX & REREGISTER SLIDE ASS’Y 5-116.............................................
5.58 CONVEYOR UNIT 5-118..................................................................
5.59 CONVEYOR UNIT 5-120..................................................................
5.60 PULL BACK UNIT 5-122..................................................................
5.61 PULL BACK UNIT 5-124..................................................................
5.62 PULL BACK UNIT 5-126..................................................................
5.63 REREGISTER DRIVE 5-128...............................................................
5.64 REREGISTER DRIVE 5-130...............................................................
5.65 REREGISTER UNIT -- VIEW -- A (PREV. PG’S.) 5-132........................................
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VII
C9999--2 Issue 1
5.66 REREGISTER UNIT -- VIEW -- B (PREV. PG’S.) 5-134........................................
5.67 INFEED UNIT 5-136......................................................................
5.68 TAPE SUPPORT PLATES 5-138...........................................................
5.69 TAB CUTTER - KNIFE CARRIER (L.H.) 5-140...............................................
5.70 TAB CUTTER - KNIFE CARRIER (R.H.) 5-142...............................................
5.71 TAB CUTTER 5-144......................................................................
5.72 TAB CUTTER 5-146......................................................................
5.73 TAB CUTTER DRIVE LINKAGE 5-148......................................................
5.74 HANDWHEEL UNIT -- REREGISTER/ TAB CUTTER 5-150....................................
5.75 HANDWHEEL UNIT -- PLASTIC POSITION 5-152............................................
5.76 HANDWHEEL UNIT -- PLASTIC SIZE 5-154.................................................
5.77 HANDWHEEL LOCATOR 5-156............................................................
6 ELECTRICAL PAGE 6-1
1 Introduction & Safety
1--1
C9999--2 Issue 1
1 INTRODUCTION & SAFETY
C9999--2 Issue 1
1 Introduction & Safety
1--2 C9999--2 Issue 1
1 Introduction & Safety
1--3
C9999--2 Issue 1
1.1 Introduction
The Scott 10,000tuses a vacuum feeder for accuracy with many stocks, heated bonding rollers, tab
cutting knives and cross conveyor for hands--off operation.
Tab sizes range from 1/2 inch to 5 inches (12.7 mm to 127 mm) by simply rotating the Tab Size handwheel.
The extra long tool steel knives quickly and easily cut a one inch (25.4 mm) tab in the first position on a 14
inch (355.6 mm) long sheet.
CROSS
CONVEYOR
OPERATORS
PANEL
PILE
FEEDER
TIP DIE
ELECTRICAL
BOX
PLASTIC SIZE
HANDWHEEL
PAPER LIFT
HANDWHEEL
PLASTIC
POSITION
HANDWHEEL
TAB
CUTTER PULL BACK
ASSEMBLY
Fig. 1-1. Machine Front View
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